Multi coupler. check valve model. model MCB. Pilot air type

Transcription

1 Multi coupler check valve model type model MCB

2 type Multi coupler check valve model 6Ports 2 For mold temperature control 1

3 type Multi coupler check valve model 8Ports 2 For mold temperature control Stop valve 8,500kN(850ton)IMM 2

4 type Multi coupler check valve model Coupling Multi couplers on mold side Multi couplers on machine side Coupler(Male) Gripper 3 8,500kN(850ton)IMM 8ports 2 For mold temperature control

5 type Multi coupler check valve model Release Multi couplers on mold side Lock guide pin prevention hole Coupler(Female) 8,500kN(850ton)IMM 8ports 2 For mold temperature control 4

6 Multiple couplers can be connected easily and securely by pushing slightly. Coupling Mold side Multi coupler Lock guide Machine side Multi coupler Insert the couplers(male) along the guide. Gripper 1 Push the gripper slightly and the locking has been completed. 2 Turn ON the pilot air. The check valve is released and the temperature controlling fluid can be flowed. 5

7 It prevents misplace of couplers and can shorten the coupling time. Release Lock ring Gripper 1 Stop the temperature controlling fluid and set the residual pressure as zero. 2 Turns OFF the pilot air and the check valve is closed. 3 Hold the gripper and pull the lock ring slightly and the couplers disconnect. Coupling Release Pull slightly The locking completion can be recognized at a glance with this indicator. Lock ring 6

8 ON Lock guide socket Ball lock Lock guide pin Lock ring Gripper prevention pin prevention hole OPEN Fluid(Hydraulic,Water, Air) FLOW Switching valve Filter regulator Machine side (Male) coupler Mold side (Female) coupler R F B Boosting valve FLOW ON FLOW Ball lock 7

9 OFF Lock guide socket Ball lock Lock guide pin Lock ring Gripper prevention hole prevention pin Switching valve Filter regulator Mold side (Female) coupler CLOSE R F B Boosting valve Machine side (Male) coupler OFF Ball lock 8

10 4 portstype Lock guide pin Lock guide socket prevention hole Gripper Mold (Female) side coupler prevention pin Check valve Machine (Male) side coupler Mold ( Female) side Machine ( Male) side Mold ( Female) side MCB 04 P Machine ( Male) side MCB 04 S 4 -ø6.8 hole Spot facing ø13 depth8 (Back side) Rc1/4 prevention pin Rc1/ pitch supply port Rc1/ pitch * The breadth is 193mm when mold(male)side and machine(femable)side are coupled together. 9

11 6 portstype Lock guide pin Lock guide socket prevention hole prevention pin Check valve Mold (Female) side coupler Machine (Male) side coupler Gripper Mold ( Female) side Machine ( Male) side Mold ( Female) side MCB 06 P Machine ( Male) side MCB 06 S 4 -ø6.8 hole Spot facing ø13 depth8 (Back side) Rc1/4 prevention pin Rc1/ pitch supply port Rc1/ pitch * The breadth is 193mm when mold(male)side and machine(femable)side are coupled together. 10

12 8 portstype Lock guide pin prevention hole Lock guide socket prevention pin Mold (Female) side coupler Check valve Machine (Male) side coupler Gripper Mold ( Female) side Machine ( Male) side Mold ( Female) side MCB 08 P Machine ( Male) side MCB 08 S 4 -ø6.8 hole Spot facing ø13 depth8 (Back side) Rc1/4 prevention pin Rc1/ pitch supply port Rc1/ pitch * The breadth is 193mm when mold(male)side and machine(femable)side are coupled together. 11

13 Specifications Mold plate Mold (Female) side Machine (Male) side Mold (Body) Model designation 4 Ports :Machine (Male) side :Mold (Female) side MCB 04 S MCB 04 P Mass (kg) Ports :Machine (Male) side :Mold (Female) side MCB 06 S MCB 06 P Ports :Machine (Male) side :Mold (Female) side MCB 08 S MCB 08 P ipe sie Rc1/4 umer o ports Min assage area (per port) mm 2 35 t connection MPa 1 Ma orking pressure No pressure maintaining at machine side / t disconnection 1MPa pressure maintaining at mold side euired pilot air pressure MPa (Fluid pressure 0.3)+ 0.5 Coupler Stainless steel Machine side Aluminium alloy (Surface treatment:alumite) late od material Mold side Steel (Surface treatment:electrolytic nickel plating) Lock guide Aluminium alloy (Surface treatment:alumite) Steel (Surface treatment:ion nitridation) Material o seal Fluoro-rubber Fluid General mineral based hydraulic oil,water,air perating temperature 0 ~ 180 (No boiling, No freezing)* The mounting bolt and pipe are not included on mold side. * In case that high temperature fluid is used, the temperature around the multi couplers is also increased. Pay attention for burn injury. 12

14 MCB 04 H MCB 06 H M6 M6 MCB 08 H M6 Coupler holder Model designation 4 Ports 6 Ports 8 Ports MCB 04 H MCB 06 H MCB 08 H Coupler holder (with mount screw) Dimensions Include Mount screw. The above item is not included. Purcahse it seperately. 13

15 Mount screwspacer Model designation MCB SP Mount screw&spacer Dimensions MCB SP Mount screw M6 Spacer ø13 The above item is not included. Purcahse it seperately. 14

16 Stop valve Switching valve of couplers Model designation MCB V Dimensions MCB V Mounting hole 4 -ø M Switching valve (Max. 1MPa) VM B(SMC) Mounting hole 4-ø7 (2 holes on back side) Secondary side (Connected to the coupler) ø6tube Air supply port ø6tube Include Mount screw. The above item is not included. Purcahse it seperately. 15

17 Caution in use Connection and disconnection of couplers Make sure to set the fluid pressure as zero and turn off the pilot air before connecting and disconnecting couplers. The lock guide pin can not be locked or unlocked as long as pilot air is on,which makes connection and disconnection disabled. When the coupler on machine (Male) side is pressurized in a disconnected state, the fluid leakes outside. The pressure can not be maintained on the machine (Male) side in a disconnected state. When the coupler is pressurized under the pilot air OFF in a connected state, the fluid does not leak from the contact surface of couplers and does not flow. Required pilot air pressure when fluid pressure at 0.4MPa : ( ) = = 0.62MPa Switching of pilot air Make sure to set the fluid pressure as zero and turn off the pilot air. When turning off the pilot air under pressure, the fluid scatteres outside the couplers and it causes danger. circuit diagram circuit Multi coupler Boosting valve Switching valve of couplers When the pilot air pressure is not sufficient, install a boosting valve. ecommendable boosting valve (with pressure gauge) SMC VBA10A-02GLN 16

18 Caution in use rain circuit for temp. controlling waterwith air purge Air purge circuit The valve must be opened to atmosphere all the time and the circuit is pressurized only when air purging the system. Purging air may leak to temperature control circuit if circuit is pressurized all the time. Air pressure should be set as low as possible. Multi coupler model MCB Three way valvea Main valve IN OUT Temperature controller Three way valveb Connection isconnect Connect the air coupler. Turn OFF the temp. controlling water. Turn ON the pilot air of coupler. Close the main valve from IN to OUT in order. Open the main valve from OUT to IN in order. Switch the three way valve B to air release side. Turn ON the temp. controlling water. Switch the three way valve A to air purge side. Supply air to drain controlling water in the circuit totally and then stop air. Switch the three way valve to the side of temp. controlling water from A to B in order. Turn OFF the pilot air of couppler. Disconnect the coupler. 17

19 Caution in use rain circuit for temp. controlling waterwithout air purge Multi coupler model MCB Main valve IN OUT Temperature controller Three way valve Connection isconnect Connect the air coupler. Turn OFF the temp. controlling water. Turn ON the pilot air of coupler. Close the main valve from IN to OUT in order. Open the main valve from OUT to IN in order. Switch the three way valve to air release side and Turn ON the temp. controlling water. drain the temp. controlling water. Switch the three way valve to the side of temp. controlling water. Turn OFF the pilot air of couppler. Disconnect the coupler. 18

20 Itami, Hyogo, Japan TEL FAX CERTIFICATE OF APPROVAL ISO9001 PA-418E REV Specifications are subject to change without prior notice.