Pascal mold die change system

Transcription

1 Pascal mold die change system

2 1 Pascal pump X63

3 Clamping Changing Control 2

4 Pascal mold change system Mag clamp Mag clamp Operation panel & Control box Mag clamp for vertical IMM Mag clamp for two-color IMM Hydraulic clamp Hydraulic clamp Air clamp Air clamp Operation panel & Control box Operation panel ELC-B Control unit HCM For medium and large-sized IMM Die setter Positioning device Octagonal locate ring 3

5 Pascal mold change system Accessory Easy ejector rod Ball lock ejector rod Auto coupler Auto coupler Multi coupler C C coupler Multi coupler Mold changer Mold rotator Rolling type SMR Flat type SMF Robot tool changer N2 gas spring 4

6 Mag clamp Pascal mag clamp Clamp molds instantly with super strong permanent magnet Pascal mag clamp is a mold clamp system for injection molding machines that clamps the mold with powerful magnet force The clamp plate is one set of two plates for movable platen and fixed platen sides 5

7 Mag clamp No need to unify the mold sizes Clamping mold instantly sec Mold displacement Detectable 6

8 Mag clamp Effective height of magnetic flux Approx 20mm 35mm 50mm 52mm Electromagnetic coil is energized for 0 5 sec Polarity of alnico magnet is inverted Neodymium magnet and alnico magnet become homopolar Magnet core becomes a strong magnet to clamp the mold 1 Electromagnetic coil is energized for 0 5 sec 2 Polarity of alnico magnet is inverted 3 Magnetic flux of neodymium magnet and alnico magnet is not emitted from the surface of the magnet core so that the mold can be unclamped S S N N N N S N N S N S N S 7

9 Mag clamp 8

10 Mag clamp 9

11 Mag clamp 10

12 Mag clamp Operation panel Compact and user-friendly operation panel exclusively designed for magnetic clamp It is mountable on IMM or wall of IMM utilizing the tap holes at the rear side M4 bolts x 4 accessories ESMD-A ESMD-B 11

13 Mag clamp Control box EMGD 12

14 Mag clamp Mag clamp for vertical IMM 13

15 Mag clamp The introduction of Mag clamp in the vertical IMM eliminates bolting job temporary tightening retightening in a limited space of the machine and realizes shortening the set up time considerably 14

16 Mag clamp Mag clamp for two-color IMM Shortening the set up time to 45 in 250 ton class Mold displacement Detectable 15

17 Mag clamp 16

18 Hydraulic clamp Hyd Hydraulic clamp 17

19 Hydraulic clamp 18

20 Hydraulic clamp Hyd Slidable clamp Die setter Automatic slidable clamp Die setter TYA TYB TYC-Z TYC-R TYJ 19

21 Hydraulic clamp Clamp T-slot- less slidable type Die setter Bolted type clamp Positioning block TYA-M TME TKB 20

22 Air clamp Air Air clamp 21

23 Air clamp 22

24 Air clamp Air Slidable clamp Die setter Automatic slidable clamp Die setter TLC TLC-Z TLC-R 23

25 Air clamp T-slot-less slidable clamp Die setter Bolted type clamp Positioning block TLA-M TLA 24

26 Hydraulic unit Hyd Pascal hydraulic control unit Control unit HCM 25

27 Hydraulic unit New control unit HCM with excellent maintenance Air-driven hyd control unit integrating electric control solenoid operated combined with Pascal pump and Pascal non-leak valve for medium and large-sized IMM Pascal control unit model HCM 26

28 Operation panel & Control box Operation panel User friendly control panels with compact body and high visible indication It is mountable on IMM or wall of IMM utilizing the tap holes at the rear side M4 bolts x 4 accessories ESTE-A ESTE-B 27

29 Operation panel & Control box Control box ECTE 28

30 Operation panel ELC-B Operation panel ELC-B The cost saving easy-to-use and simple system by using basic type of clamp ESTE-A ECTE ELC-B 29

31 IMM Horizontal loading Hyd Air 30

32 Die setter Die setter New proposal in place of conventional locate ring Introducing a Die setter the horizontal and vertical positioning can be determined surely and easily by placing a mold on a Die setter and it improves the productivity and set up 31

33 Die setter 32

34 Die setter Up Down Leveling block 33

35 Die setter Die setting with locate ring Die setting with die setter 34

36 Octagonal locate ring Octagonal locate ring Mold positioning for insert / hoop molding For improvement of mold set-up time The use of octagonal locate ring octagonal taper cone provides easy positioning eliminating need for retraining of robot 35

37 Octagonal locate ring 36

38 Easy ejector rod Easy ejector rod Pascal Easy ejector rod makes an ejector rod changing dramatically easier It is a newly designed ejector rod with strong magnets on the joint surface of the fixed/removable rods which plugs in/out by one-touch operation 30,000 pieces have been sold 5,500kN 550ton IMM 3min13sec to 30sec 37

39 Easy ejector rod 1 000kN IMM 1min08sec to 6sec 5 500kN IMM 5min30sec to 20sec 38

40 Easy ejector rod Super strong permanent magnet Neodymium magnet S N N S S S N N 39

41 Ball lock ejector rod Ball lock ejector rod The ejector rod can be installed and removed by one-touch operation with the ball lock structure 40

42 Auto coupler Automatic Auto coupler Automatic connection and disconnection of plural piping and tube Auto coupling system with large number of delivery records in the plastic molding press working and die casting machine line 41

43 Module Fluid Connection port Coupler Electric connector Lock guide Mold detection proximity switch Special Hydraulic Water Air 3/8 1/2 3/ /4 1 1/2 2 42

44 Auto coupler 43

45 Auto coupler 44

46 Auto coupler Automatic C&C coupler It is a simple mechanism of coupler which maintains connection by the mold clamp Module Fluid Pressure Connection port Coupler Electric connector Hydraulic Water Air Max 1MPa 1/4 45

47 Auto coupler 46

48 Multi coupler Manual Multi coupler Multiple couplers are connectable easily and securely by pushing the gripper slightly It prevents misplace of couplers and can shorten the coupling time 47

49 Multi coupler 48

50 Multi coupler Open Check valve-less model An open type of coupler has no check valve and the pressure loss is small Malfunction caused by foreign substances besing caught into the coupler does not occur Fluid Pressure Connection port Number of port Hydraulic Water Air Max 0 8MPa Rc1/ Lock guide pin Lock guide socket Incorrect connecting prevention pin Incorrect connecting prevention hole Gripper Coupler open model Female Coupler open model Male Mold side Male coupler Machine Female side 49

51 Multi coupler Check valve model A manual coupler which check valve is operable by a pilot pressure Fluid Pressure Connection port Number of port Hydraulic Water Air Max 0 8MPa Rc1/ Lock guide pin Incorrect connecting prevention pin Lock guide socket Incorrect connecting prevention hole Gripper Coupler Check valve model Female Check valve Coupler Check valve model Male Mold side Female coupler Machine Male side 50

52 Mold changer Mold changer It is an automatic mold changer which can shorten the mold changing time considerably comparing with the conventional forklift or overhead crane 51

53 Mold changer Layout example Manual loading Non track Manual loading Rail type Pusher pitch traveling with roller table 2molds Pusher Short distance traveling 2molds Drive rollers pitch traveling with standby position 2molds Drive rollers Fixed roller table 1mold Pushing in/out style Drive rollers pitch traveling 2molds Pushing in/out style Drive rollers Long distance traveling 2molds Face to face layout 52

54 Mold changer 53

55 Mold changer 54

56 Mold rotator Powered Mold rotator Roller gear driven type SMR Model SMR rotates the table with high rigidity roller gear and large sized sprocket which enables excellent in durability and safety by introducing roller gear driven type PAT Roller gear driven electric motor type Max rotation weight ton

57 Mold rotator Powered Hyd Mold rotator Flat type SMF Model SMF is embrddable and flattable The table is rigid enough to be passed over by a forklift or a truck Max rotation weight ton Roller gear driven electric motor type Hydraulic cylinder driven type

58 Robot tool changer Robot tool changer Applicable payload

59 Gas springs N2 gas spring Excellent durability For quick cam or ejector plate return 58

60 DOMESTIC LOCATIONS JAPAN 59

61 ASIA AMERICA EUROPE GLOBAL NETWORK 60

62 Pascal products are supporting 61

63 automotive production lines in the world. 62

64 CERTIFICATE OF APPROVAL ISO9001 PA-263E