new W22Xd Ex d Ex d e Medium and High Voltage New extension of W22Xd range concept Frame sizes (wide range of options & extras)
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1 Motors Automation Enery Transmission & Distribution Coatins W22Xd Ex d Ex d e Medium and Hih Voltae new New extension of W22Xd rane concept Frame sizes Hih efficiency Modular desin Low runnin temperature Flexible customization (wide rane of options & extras) Voltaes up to 11,000 V Low operatin costs IC511 coolin system --
2 Product Overview WEG is proud to announce and introduce the completion of the W22Xd Line of Flameproof Motors with 3 new frame sizes 560, 630 and 710. The Maia factory in Portual is the Centre of Excellence for the desin and manufacture of LV, MV and HV explosion proof induction motors, specially developed for OIL & GAS and MINING markets. With this rane extension up to frame size 710 and 4500 kw, WEG makes available a real lobal and comprehensive product portfolio accordin to the most demandin specifications coverin a lare variety of applications for hazardous area industries worldwide. This ultimate product comprises frame sizes 560, 630 and 710, which are the extension of the existin W22Xd Line and is the result of years of development plan that WEG named as W22X Project. Durin this development, a lot of simulation studies were undertaken with complementary experimental prototype tests always with the taret to et cooler and efficient motors. WEG has now a complete flameproof rane of motors startin in frame size 71 up to 710. The new motors are available in Medium and Hih Voltae from 2 up to 8 poles, 50/60 Hz. Low Voltae motors and other speeds are also available on request. The new motors will have a wide rane of options similar to the existin available in the W22Xd Line. The new frames are in a cuttin ede tubular coolin technoloy comparin with the ribbed frames technoloy base on the smaller frame sizes. The new frames have an incorporated air/air heat exchaner and manetic cores with radial and axial air ducts construction. This coolin principle is based on an external shaft fan that forces the cold air into the frame tubes and by two separate internal coolin chambers makin the hot air circulation for an efficient air/air heat exchaner over the frame tubes. The efficient coolin system was developed also to assure a low noise level and reduced mechanical losses. All the frame enclosures are in fabricated steel with stainless steel coolin tubes and cast iron terminal boxes ivin a final riid, reliable and a low maintenance cost motor, suitable for the most demandin applications. WEG adopted also modular principles of construction oin aainst the usual idea that bi machines must be tailor made and project oriented. This extension Line is now available with ATEX and IECEx certifications for Ex d(e) IIB T4 Gb (W22XdB versions). It is also foreseen the certification such for Ex d(e) IIC T4 Gb (W22XdC versions), Minin - Group I (W22XdM versions) and conductive dusts - Group III (W22XdBD and W22XdCD versions). Other reional certifications such as GOST, CCOE, INMETRO... will be available in the future. Product Certification tests are undertaken by INERIS (French Notified Body) INERIS is also the notified body that issues to W22Xd Line concept the ATEX / IECEx Product certificates. WEG production system is assessed and certified by Baseefa that issues the required QAN and QAR certificate. Medium Voltae - Outputs (kw) Frame 2P 4P 6P 8P Min. Max. Min. Max. Min. Max. Min. Max Medium Voltae: 1100 V < U 6600 V Hih Voltae - Outputs (kw) Frame 2P 4P 6P 8P Min. Max. Min. Max. Min. Max. Min. Max Hih Voltae: 6600 V < U 11,000 V A new Motor Concept A n Mo 2 Flameproof Motors
3 General Construction Mechanical Features Enclosures main parts The W22Xd Plus motors are totally enclosed tube-cooled machines (IC511) accordin to IEC as standard in IM B3 mountin form and optionally in flane and vertical arranements as standard with protection deree IP55. Frame The W22Xd frames are manufactured in fabricated steel providin hih levels of mechanical strenth to meet the most demandin applications and to ensure low vibration levels Stainless steel coolin tubes as standard to ensure a hih deree of corrosion resistance Solid interated feet with hih mechanical stiffness Liftin eyes interated on the two endshields of the frame desined for allowin an easier motor handlin Groundin lus Coolin system The coolin tubes are arraned around the manetic core functionin as air/air heat exchaners. The heat enerated within the motor is dissipated by the coolin tubes which are cooled by external air The internal air circulation with axial air ducts in the shaft and radial air ducts in the active parts ensures a uniform temperature distribution inside the motor avoidin hot spots and extendin the thermal life of the windin The fan cover made of fabricated steel with special aerodynamic inlet desin allows a sinificant reduction in noise level, optimizin airflow throuh coolin tubes Endshields Endshields constructed in welded steel Can be supplied with flat areas for easier placement of vibration probes available in both vertical and horizontal directions Terminal boxes As standard the motor terminal boxes are mounted at the left-hand side 45 deree from the horizontal Separate terminal boxes for auxiliary connections and space heaters Groundin lus inside and outside of terminal boxes Multiple positions and combinations of power, neutral, protection and auxiliary terminal boxes can be provided Shaft As standard the shaft material is AISI 4140 Motors with standard dimensions, in accordance with IEC Standards, are supplied with type C key as per DIN 688 Bearins Antifriction or sleeve bearins can be provided Horizontal motors are supplied, as standard, with antifriction ball bearins Optionally, executions with roller bearins at one or both sides for hiher radial external thrusts can be supplied On request, sleeve bearins, self or force lubricated, are available for horizontal mountin form on both drive and non drive end ew tor Concept Flameproof Motors 3
4 General Construction Electrical Features WEG flameproof motors are tested in accordance with EN/IEC that imposes a voltae drop supply of -10% for validation of the enclosure surface temperature. For motors with increased safety terminal box, voltae and tolerances are limited by IEC Standards. The maximum voltae allowed for Ex e equipment is 10 kv ± 10%. The W22Xd standard line voltaes are indicated on the followin table: Hih humidity can result in premature deterioration of the insulation system, therefore, for any ambient temperature with relative humidity above 95%, it is recommended to coat all internal components of the motor with an epoxy paintin, also known as tropicalization. As standard, the W22Xd motors have a tropicalized paintin and are equipped with: MV Voltae Rane 50 Hz Y 3,0 kv / Y 6,0 kv 60 Hz Y 4,16 kv Windins protection Medium and Hih voltae motors have two Pt-100 per phase (3 wires), connected in the auxiliary terminal box. HV 50 Hz Y 10,0 kv Unless otherwise specified, the rated power outputs shown refer to continuous duty operation S1, as per IEC and under the followin conditions: With ambient temperature rane from -20 C to +40 C With altitudes up to 1000 meters above sea level All motors are supplied with Class F insulation and Class B (80 K) temperature rise at normal operatin conditions. The insulation system for medium and hih voltae motors consists mainly of rectanular bare copper wire with mica and VPI insulation system. Medium and Hih Voltae standard motors are equipped with tubular space heaters of 230 V. Bearins protection Medium and Hih voltae motors have one Pt-100 per phase (3 wires), connected in the auxiliary terminal box. Motors for use with VSD WEG Flameproof motors are desined with re-inforced insulation to withstand harmonies due to VSD operation. Bearin currents are avoided by means of insulated bearins and roundin rins. For VSD operation motors, the speed ranes must be confirmed. Dependin on the operation speed, restriction may arise due to bearins/sleeve bearins maximum peripheral speed, from rotational parts or rotor natural frequencies. The followin tolerances are allowed in accordance with IEC Standards: Efficiency (η) Power factor Slip Startin current -15% (1-η) for Pnom 150 kw / -10% (1-η) for Pnom > 150 kw -1/6(1-cos η) Minimum 0,02 and Maximum 0,07 ± 20% for Pnom 1 kw ± 30% for Pnom < 1 kw +20% (without lower limit) Startin torque -15% +25% Breakdown torque -10% Moment of inertia ± 10% 4 Flameproof Motors
5 Optional Features Explosive Atmospheres The WEG electric motors W22Xd concept offers a comprehensive rane of options and special executions, coverin a wide rane of applications. Wide rane of operatin temperatures Maximum: up to +60 ºC Minimum: down to -55 ºC Terminal boxes for different options are available includin a 2nd power terminal box, separate star point terminal box, and phase insulated, phase separated and phase sereated terminal boxes A variety of solutions of adaptors, allowin multiple positions and combinations of power, neutral, protection and auxiliary terminal boxes Fault rated Ex d terminal box (45 ka up to 11,000 V) Fault rated Ex e terminal box (25 ka up to 11,000 V) Current transformers Sure arresters / capacitors Partial dischare measurement system Bearins probes terminal box Brass or stainless steel cable lands Insulated bearins IP56, IP65 and IP66 (W3 Seal â ) mechanical protections Different shaft materials and dimensions Special paintin plans accordin to customer s specifications (Ex: 213E to meet Petrobrás specification N1374) Drain valves on motor frame or terminal box Vibration monitorin accessories (provision for SPM, accelerometres, key-phasors,etc) Temperature Class T5 Use for VSD application Encoder or tachometer assembly Different windins / bearins thermal protections (Pt-100, thermocouples) Special space heaters power and voltae Service factor 1.15 Class H insulation A potentially explosive atmosphere is composed by air with mixtures of ases, vapours, mists or dusts, which miht be inited under certain operatin conditions. Equipment and protective systems intended for use in potentially explosive atmospheres cover a quite lare rane of products, includin equipment used on fixed offshore platforms, in petrochemical plants, mines, flour mills and other areas where a potentially explosive atmosphere may arise. WEG has a lon experience in the desin and manufacturin of motors which fully comply with the ATEX Directive 94/9/EC and the IECEx Scheme for Equipment Certification Proram. WEG motors are manufactured to meet special application requirements and severe duties in Hazardous Areas. IEC/EN Standards Applicable to WEG s Flameproof Motors The implementation of ATEX Directives and IECEx Scheme are supported by the EN (CENELEC) and IEC Standards reardin the enclosure protections of electric motors to be used in potentially explosive atmospheres, as well as the hazardous areas classification criteria, dependin on the presence of Gas and/or Combustible Dusts. The main applicable IEC/EN Standards for the manufacturin of flameproof motors are: IEC/EN IEC/EN IEC/EN IEC/EN IEC/EN IEC/EN IEC/EN IEC/EN IEC/EN Part 0: Equipment - General requirements Part 1: Equipment protection by flameproof enclosures d Part 7: Equipment protection by increased safety e Part 10-1: Classification of areas - Explosive as atmospheres Part 10-2: Classification of areas - Combustible dust atmospheres Part 31: Equipment dust inition protection by enclosure t Part 14: Electrical installations desin, selection and erection Part 17: Electrical installations inspection and maintenance Part 19: Equipment repair, overhaul and reclamation Optional terminal boxes arranements Flameproof Motors 5
6 World class motors ATEX/IECEx Certified for operatin temperatures -55 ºC up to +60 ºC for a lobal application Modular concept: multiple combinations/flexible mountins Different sizes of cable entry interated on terminal box enclosure Voltaes from 380 V up to 11,000 V Fault rated capacity up to 45 ka, 250 ms Different protections Ex d, Ex d e Fixin bolts protected aainst impacts and water accumulation Easy cable handlin connection and installation Wide rane of terminal boxes Special air inlet desin to optimize interated Air-Air heat exchaner New coolin system with improved thermal efficiency and reduced sound power levels Superior mechanical strenth to withstand impact test IK10 (20J) accordin EN Maintenance 6 K ey factors for low operatin and maintenance costs: safety and reliability! Flameproof Motors ossibility of bearin P thermal protection on separate terminal box Wide rane of terminal box certified adaptors
7 General H ih stiffness frame in fabricated steel L ow and uniform operatin temperature F rame sizes 560 up to 710 M odular frame construction incorporatin different arranements (terminal boxes, bearins, protection devices) Different arranements for terminal boxes, bearins and protections devices Mechanical protections up to IP66 The most suitable construction for replacement market Customized construction to meet particular specifications Inverter duty applications asy accessible lubricatin E rease nipples asy handlin throuh E frame interated liftin eyes ow operatin temperature L bearins Optionally sleeve bearins for roup I and IIB certification Lon relubricatin intervals. Extended bearins lifetime Any time. Any place. tainless steel coolin S tubes olid and interated feet S on frame Different fixin distances Easy alinment Any time. Any place. Flameproof Motors 7
8 Technical Information Markins The markin of Equipment meets the ATEX Directives and IECEx Scheme. CE Markin Directive 94/9/CE (Only ATEX) 1180 II 2 G EN/IEC Explosive Gas Atmosphere (ATEX and IECEx) Ex d(e) IIB T4 Gb Equipment Protection Level Identification of the Notified Body responsible for the approval. Ex is the identification number of Baseefa The European Comission mark for explosion protection Equipment roup: II Surface Industry I Mines Equipment Cateory: 1 for Zone 0 or 20 2 for Zone 1 or 21 3 for Zone 2 or 22 M1 - Mines. Required to remain functional in the event of an ATEX M2 - Mines. Intended to be de-enerized in the event of an ATEX Surroundin atmosphere: G - Gas D - Dust Symbol of equipment protected for explosive atmosphere Type of protection: d - Flameproof Motor / Terminal Box d e - Flameproof Motors with Increased Safety Terminal Box Gas roup: IIA - typical as is propane IIB - typical as is ethylene IIC - typical as is hydroen Temperature class - Maximum Surface Temperature (Applicable to Group II) ATEX markin ATEX / IECEx markin for explosive as atmosphere Reional Certifications For some world reions or applications, some certifications are mandatory to install flameproof motors. WEG is certifyin the motor rane for hazardous areas with the followin reional certifications: Certification Comprised Reions Certification Comprised Reions GOST SITIIAS-NEPSI INMETRO CSA / CSA US CCOE 8 Flameproof Motors
9 Electrical Data V kw Output HP Frame IEC T n (Nm) I S / I n T S / T n T max / T n Inertia J Km 2 Weiht K Sound Pressure db(a) rpm min V % of full load Efficiency h Power Factor Cos j I n (A) II Poles min W22XdB 560 JH W22XdB 560 JH W22XdB 560 JH W22XdB 560 HG W22XdB 630 KJ W22XdB 630 KJ W22XdB 630 JH , W22XdB 710 KJ , W22XdB 710 KJ , IV Poles min W22XdB 560 JH W22XdB 560 HG 10, W22XdB 630 KJ 11, , W22XdB 630 KJ 12, , W22XdB 630 JH 14, , W22XdB 710 JH 15, , W22XdB 710 JH 17, , W22XdB 710 JH 20, , W22XdB 710 JH 22, , W22XdB 710 HG 25, , W22XdB 710 HG 28, , VI Poles min W22XdB 560 JH 10, W22XdB 560 HG 11, , W22XdB 630 KJ 13, , W22XdB 630 JH 15, , W22XdB 710 JH 17, , W22XdB 710 JH 19, , W22XdB 710 JH 21, , W22XdB 710 JH 23, , W22XdB 710 HG 26, , W22XdB 710 HG 30, , VIII Poles min W22XdB 560 JH 11, W22XdB 560 HG 12, , W22XdB 630 KJ 14, , W22XdB 630 KJ 16, , W22XdB 630 JH 17, , W22XdB 710 JH 20, , W22XdB 710 JH 23, , W22XdB 710 JH 25, , W22XdB 710 HG 28, , W22XdB 710 HG 31, , Tn = Full load torque Tmax / Tn = Breakdown torque Standard voltae and frequency Is / In = Locked rotor current In = Full load current 6000 V, 50 Hz Ts / Tn = Locked rotor torque Notes: - All motors are fitted with copper rotors. - The indicated values for sound pressure levels are 1m no load, with 3 db(a) tolerance. - All values are accordin to IEC tolerances. - The motors can also operate at 60 Hz supply. For 2 poles motors, please contact refer to us. - 2 poles motors of frame size 710 are fitted with sleeve bearins. - These data can be chaned without prior notice. Flameproof Motors 9
10 Electrical Data V kw Output HP Frame IEC T n (Nm) I S / I n T S / T n T max / T n Inertia J Km 2 IV Poles min W22XdB 560 JH W22XdB 560 HG W22XdB 560 HG W22XdB 630 KJ W22XdB 630 JH W22XdB 630 JH 10, W22XdB 710 JH 11, W22XdB 710 JH 12, W22XdB 710 JH 14, W22XdB 710 JH 15, W22XdB 710 JH 17, W22XdB 710 HG 20, W22XdB 710 HG 22, VI Poles min W22XdB 560 JH W22XdB 560 HG W22XdB 630 KJ W22XdB 630 KJ W22XdB 630 KJ 10, W22XdB 630 JH 11, W22XdB 710 JH 13, W22XdB 710 JH 15, W22XdB 710 JH 17, W22XdB 710 JH 19, W22XdB 710 HG 21, W22XdB 710 HG 23, Weiht K Sound Pressure db(a) rpm min V % of full load Efficiency h Power Factor Cos j II Poles min W22XdB 560 JH , W22XdB 560 HG , W22XdB 560 HG , W22XdB 560 HG , W22XdB 630 KJ , W22XdB 630 JH , , W22XdB 630 JH , , W22XdB 710 KJ , W22XdB 710 KJ , W22XdB 710 KJ , I n (A) VIII Poles min W22XdB 560 JH W22XdB 560 HG , W22XdB 630 KJ , W22XdB 630 KJ 10, , W22XdB 630 KJ 11, , W22XdB 630 JH 12, , W22XdB 710 JH 14, , W22XdB 710 JH 15, , W22XdB 710 JH 17, , W22XdB 710 JH 20, , W22XdB 710 HG 23, , W22XdB 710 HG 25, , Tn = Full load torque Tmax / Tn = Breakdown torque Standard voltae and frequency Is / In = Locked rotor current In = Full load current 10,000 V, 50 Hz Ts / Tn = Locked rotor torque Notes: - All motors are fitted with copper rotors. - The indicated values for sound pressure levels are 1m no load, with 3 db(a) tolerance. - All values are accordin to IEC tolerances. - The motors can also operate at 60Hz supply. For 2 pole motors, please contact refer to us. - 2 Pole motors of frame size 710 are fitted with sleeve bearins. - These data can be chaned without prior notice.. 10 Flameproof Motors
11 Mechanical Data Ex d(e) IIB T4 B3T - Medium Voltae Shaft Dimensions Frame Poles A AA AB AC B BA BC BB C h11 h12(*) D E ES F G GD 2P m JH P m P m HG P m KJ 630JH 710KJ 710JH 710HG (*) When I 400 A 2P m P m P m P m P 4P Frame Poles H HA HC HD HD2(*) AD AD2(*) L L2 K d1 2P JH 4P P DSM24 560HG 4P KJ 630JH 2P P DSM P DSM24 4P DSM30 710KJ 2P DSM24 710JH DSM30 4P+ 710HG DSM30 100m m Flameproof Motors 11
12 WEG Worldwide Operations ARGENTINA WEG EQUIPAMIENTOS ELECTRICOS San Francisco - Cordoba Phone: info-ar@we.net WEG PINTURAS - Pulverlux Buenos Aires Phone: tintas@we.net AUSTRALIA WEG AUSTRALIA Victoria Phone: info-au@we.net AUSTRIA WATT DRIVE - WEG Group Markt Piestin - Viena Phone: watt@wattdrive.com BELGIUM WEG BENELUX Nivelles - Belium Phone: info-be@we.net BRAZIL WEG EQUIPAMENTOS ELÉTRICOS Jarauá do Sul - Santa Catarina Phone: info-br@we.net CHILE WEG CHILE Santiao Phone: info-cl@we.net CHINA WEG NANTONG Nanton - Jiansu Phone: info-cn@we.net COLOMBIA WEG COLOMBIA Bootá Phone: info-co@we.net FRANCE WEG FRANCE Saint Quentin Fallavier - Lyon Phone: info-fr@we.net GERMANY WEG GERMANY Kerpen - North Rhine Westphalia Phone: info-de@we.net GHANA ZEST ELECTRIC GHANA WEG Group Accra Phone: info@zesthana.com.h INDIA WEG Electric India Banalore - Karnataka Phone: info-in@we.net WEG INDUSTRIES INDIA Hosur - Tamil Nadu Phone: info-in@we.net ITALY WEG ITALIA Cinisello Balsamo - Milano Phone: info-it@we.net JAPAN WEG ELECTRIC MOTORS JAPAN Yokohama City - Kanaawa Phone: info-jp@we.net MEXICO WEG MEXICO Huehuetoca Phone: info-mx@we.net VOLTRAN - WEG Group Tizayuca - Hidalo Phone: NETHERLANDS WEG NETHERLANDS Oldenzaal - Overijssel Phone: info-nl@we.net PERU WEG PERU Lima Phone: info-pe@we.net PORTUGAL WEG EURO Maia - Porto Phone: info-pt@we.net RUSSIA WEG RUSSIA Saint Petersbur Phone: info-ru@we.net SOUTH AFRICA ZEST ELECTRIC MOTORS WEG Group Johannesbur Phone: info@zest.co.za SPAIN WEG IBERIA Madrid Phone: info-es@we.net SINGAPORE WEG SINGAPORE Sinapore Phone: info-s@we.net SCANDINAVIA WEG SCANDINAVIA Kunsbacka - Sweden Phone: info-se@we.net UK WEG ELECTRIC MOTORS U.K. Worcestershire - Enland Phone: info-uk@we.net UNITED ARAB EMIRATES WEG MIDDLE EAST Dubai Phone: info-ae@we.net USA WEG ELECTRIC Duluth - Georia Phone: info-us@we.net ELECTRIC MACHINERY WEG Group Minneapolis - Minnesota Phone: VENEZUELA WEG INDUSTRIAS VENEZUELA Valencia - Carabobo Phone: info-ve@we.net For those countries where there is not a WEG own operation, find our local distributor at Grupo WEG - Motors Business Unit Jarauá do Sul - SC - Brazil Phone: motores@we.net Cod: Rev: 01 Date (m/y): 08/2012 The values shown are subject to chane without prior notice.
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