Energy Medium and High Voltage Three Phase Induction Motors. Motors Automation Energy Coatings

Transcription

1 Enery Medium and Hih Voltae Three Phase Induction Motors Motors Automation Enery Coatins

2 Three Phase Induction Motors Medium and Hih Voltae In conjunction with a world renown consultant company, WEG developed its three phase induction motors which allow easy maintenance and hih performance level. Divided in two different lines, M Line and H Line, the WEG three phase induction motors became the best solution for those applications requirin such motors. Due to its mechanical desin flexibility, M Line (Master) motors can be applied on a wide variety of applications with different operational requirements. In addition the M Line can be easily modified to match existin motors. H Line (Hih Performance) motors have been desined in such a way to withstand the most demandin applications and are rearded as both a reliable and low maintenance cost solution under such conditions. With the application of modern software s which were developed in conjunction with Universities of Europe, USA and Brazil ensurin hih desin accuracy, WEG provides superior performance from these machines. Optimized desin, quality of materials used, associated with manufacturin process duly controlled on all production phases make these motors suitable for several market sement applications includin minin, sanitation, coolin systems, cement, oil and as, steel plants, pulp and paper and others. In order to comply with hihly demandin world markets, WEG has its Quality System certified by Bureau Veritas Quality Institute in accordance with ISO 9001 requirements. As well as ISO environment certification, all WEG medium and hih voltae motors are also certified by internationally reconized certifyin institutions such as CSA (Canada) and PTB (Germany). Medium and Hih Voltae

3 M Line - Master M Line motors are manufactured in different confiurations in reference to coolin methods and deree of protection. As a result, a motor confiuration can be defined in such a way to better meet operatin and environment conditions. Motor supplied in frame sizes IEC 280 to 450 (NEMA 4400 to 8000) are manufactured in cast iron frames. Those motors manufactured in frame sizes IEC 500 (NEMA 8800) and larer have their frames built in welded steel plates. Main advantaes in usin WEG M Line motors include: Hih efficiency Deree of Protection IP23 (WP-I), IP24(W) (WP-II) or IP55(W) / IP56(W) / IP65(W) Reduced noise level Low and easy maintenance Can be built to meet API 541 standards Squirrel cae rotor Slip rin (wound rotor) Bearins Oil lubricated sleeve bearins Grease or oil lubricated ball or roller bearins Interchaneability with existin motors. Output ratins up to 50,000kW (70,000HP) Voltaes ranin from 220 to 13,800V Speed from 3600 to 300rpm Nomenclature M G F 560 A MOTOR LINE M Master Line ROTOR TYPE G Squirrel cae A Slip rin (Wound rotor) COOLING METHODS A Open self-cooled - IP23(W) - WP-I P Open self-cooled - IP24(W) - WP-II D Self-cooled by ducts, air inlet and outlet T Forced coolin, air inlet and outlet by ducts V Forced coolin, cioolin on top of motor and air outlet by ducts F Self-cooled with air-to-air heat exchaner, heat exchaner on top of motor R Self-cooled with air-to-air heat exchaner, heat exchaner around the stator I Forced coolin on the internal and external air flow, air-to-air heat exchaner W Air-to-water heat exchaner L Air-to-water heat exchaner, forced coolin on the internal air flow FRAME IEC 280 to 1800 NEMA 4400 to 28,000 FEET HOLES IEC (S, M, L, A, B, C, D, E) NEMA (06, 07, 08, 09, 10, 11...) Medium and Hih Voltae

4 H Line - Hih Performance With simple and compact construction, H Line motors are widely used due to their hih reliability makin them suitable for the majority of the driven machines found in industries. The frame construction consists of a hih resistance solid block and it is fitted with external coolin fins. The whole coolin system, which consists of an internal and an external air flow, provides an homoeneous blow of coolin air inside the frame for maximum performance of such motors. Main advantaes in usin WEG H Line motors include: Hih efficiency Deree of Protection IP55(W) / IP56(W) / IP65(W) (TEFC, TEBV) Reduced noise level Low and easy maintenance Robust solid hih strenth cast iron construction Can be built to meet IEEE841 (2001) mill and chemical duty Can be built to meet API541 standards Bearins Oil lubricated sleeve bearins Grease or oil lubricated ball or roller bearins Coolin Self coolin Forced coolin, usually required for VFD applications. Interchaneability with existin motors Internal air flow Heat exchaner not required. Output ratin from 100 to 3,150kW (135 to 4000HP) Voltaes from 220 to 11,000V Speed from 3600 to 600rpm Nomenclature H G F 450 A MOTOR LINE H Hih Performance Line ROTOR TYPE G Squirrel cae COOLING SYSTEM F Enclosed, finned, internal and external air flow FRAME IEC 315 to 630 NEMA 5000 to 10,400 FEET HOLES IEC (L, A, B, C, D, E) NEMA (06, 07, 08, 09, 10, 11...) 4 Medium and Hih Voltae

5 Applications Squirrel Cae Motors Due to their desin versatility and excellent operatin conditions, H and M Line motors are used on a wide variety of applications in the industry. Amon other equipment, they are used to drive machines and equipment that require either variable or constant torque applications such as fans, pumps, rinders, conveyor belts, compressors, laminatin machines, mixers and others. Slip Rin Motors Slip rin motors are usually applied on hih inertia loads or on hih resistant startin torque loads. They are also required when there is startin current limitations on the power supply system. The most common loads driven by these motors are: ball mills, crushers, fans, exhausters, shredders and rinders for cement and minin industries, steel plants, amon others. These M Line slip rin motors can be supplied with motorized brush-holder system or fixed brush-holder system, as required by the load and operatin conditions. Slip rin motors fitted with motorized brush-holder system offer important advantaes in terms of maintenance once they allow the brushes to be in contact with rins only durin motor startin. Hence, avoidin brushes and slip rins wear. Vertical Shaft Motors WEG also offers medium and hih voltae vertical shaft motors. These motors can be supplied with either rease lubricated ball or roller bearins, or anular contact bearins. Dependin on the application, specially when subject to hih inertia and hih thrust loads, vertical motors can be supplied with oil lubricated roller bearins or sleeve bearins. H and M vertical shat motors are desined and manufactured to meet customer requirements for pump, crusher, mixer applications, amon others. Hazardous Area Motors For explosive atmosphere applications, WEG manufactures motors with specific safety characteristics and suitable to operate in areas where flammable products are continually handled, processes and storaed so as to avoid personnel injury and damae to facilities. EEx e (increased safety) and EEx n (non sparkin) motors are supplied in H and M Lines, while M Line also allows EEx p (pressurized) application. Explosive atmosphere motors comply with national and internationally reconized standards and are tested and certified by renown worldwide certifyin institutions. Supply: MAF400, 331kW (440HP), 6600V, 6 poles Application: Conveyor belt Supply: MGF630, 1070kW (1430HP), 13,200V, 8 poles Application: Pump Supply: HGF355, 290kW (390HP), 3300V, 4 poles Application: Centrifual pump Supply: HGF450, 1170kW (1570HP), 480V, 6 poles Application: Grinder Supply: MAF450, 920kW (1230HP), 4160V, 4 poles Application: Ball mill Supply: HGF450, 630kW (845HP), 6600V, 2 poles Application: Blower Medium and Hih Voltae 5

6 Coolin System WEG medium and hih voltae motors can be supplied with usual coolin methods which may vary based on the type of machine to be driven, by the application and environment conditions. H LINE Totally Enclosed Self-cooled IC411 (TEFC) IP55(W) / IP56(W) / IP65(W) Forced coolin IC416 (TEBV) IP55(W) / IP56(W) / IP65(W) M LINE Air-to-air heat exchaner IC611 (TEAAC) IP55(W) / IP56(W) / IP65(W) MGF, MAF Air-to-water heat exchaner IC81W (TEWAC) IP55(W) / IP56(W) / IP65(W) MGW, MAW 6 Medium and Hih Voltae

7 Independent coolin Air-to-water heat exchaner IC86W (TEWAC) IP55(W) / IP56(W) / IP65(W) MGL, MAL Independent coolin Air-to-air heat exchaner IC666 (TEAAC) IP55(W) / IP56(W) / IP65(W) MGI, MAI Contaminated area Contaminated area Self-cooled by ducts IC31 (TEPV) IP55(W) / IP56(W) / IP65(W) MGD, MAD Contaminated area Contaminated area Independent coolin by ducts IC37 (TEPV) IP55(W) / IP56(W) / IP65(W) MGT, MAT Open (Self-cooled) IC01 (ODP) IP23 (WP-I) IP24(W) (WP-II) MGA, MAA, MGP, MAP Warm air Warm air Cold air Cold air Cold air Cold air Open Independent coolin IC06 (OIV) IP23 without ducts IC26 (OIV) IP24(W) with ducts MGV, MAV Medium and Hih Voltae 7

8 Accessories and special features WEG medium and hih voltae motors are supplied with standard accessories required for their correct operation and/or for monitorin of the main components. When specifyin the motor, buyer must include additional accessories and special features to be included. Standard accessories Temperature detectors - Pt-100 in the stator windin Temperature detectors - Pt-100 in the bearins Space heaters Shaft roundin brushes for VFD applications, or all motors in frame size 450 and larer. Special accessories Vibration detectors Bearin Thermometer Oil thermometer Oil flowmeter Lubrication hydraulic unit Oil pressure system (Hydrostatic Jackin) Capacitors Lihtin arresters Current transformer (CT) Independent coolin Temperature detectors for air inlet and outlet (coolin) Air thermometer (coolin) Position indicators (encoder or tacho-enerator) Air-to-water heat exchaner Water flowmeter Water flow siht lass Water thermometer Water leakae indicator Anchorae plate Noise muffler Surroundin muffler Speed non-reversin ratchet (vertical shaft motors) Rail base Special features Mountin Special paintin Class H insulation (only for low voltae) Reduced vibration level Reduced noise level Deree of Protection IP56 / IP65 Labyrinth taconite Sleeve bearin Oil lubricated ball or roller bearins Oil-Mist bearins Special shaft: Tapered shaft end Double shaft end Hollow shaft Special shaft end Squirrel cae rotor material Copper Brass Modified main connection box Additional main connection box Protection for classified area motors EEx n (Non spakin) NEC EEx e (Increased Safety) NEC EEx p (Pressurized) NEC Thermometer Pt-100 in the bearin Tapered shaft Sleeve bearins Surroundin Muffler Pressurized system for Labyrinth taconite classified area 8 Medium and Hih Voltae

9 Testin Laboratory All WEG motors are tested in a modern laboratory in accordance with IEC Standards, NEMA MG1 and IEEE 112. With testin capacity for medium and hih voltae motors up to 20,000 kva and voltaes up to 15,000V, the WEG testin laboratory is computer monitored and controlled for extreme accuracy. Tests are divided in three roups: routine, type and special tests. Routine tests are performed on all motors produced. Besides routine tests, type and special are usually performed on one jiece in a batch of identical machines or under customer request. Routine tests Resistance measurement at cold No load test Locked rotor test Hi-pot test Insulation resistance test Type tests All routine tests Vibration measurement at cold Breakdown test Temperature rise test Load test at constant voltae Special tests Noise level Shaft voltae Overspeed Vibration analysis Curve performance Full spectrum noise Test Laboratory Control Room Sure Test Medium and Hih Voltae 9

10 Constructive Characteristics Frame Frame Manufactured either with welded steel plates or cast iron, the frame is motor structural component that accommodates, supports and protects the active manetic part of the motor. Its rued construction offers excellent mechanical strenthen to the motor alon with low vibration levels. Stator Rearded as the static manetic part of the motor, the stator consists of a steel laminated core. The coils formin the stator windin are fitted into the lamination core slots. The stator core is mounted directly on the motor frame. Machinin Windin Windin The windin process supplied by WEG is specially desined and specified for the voltae and application they are intended for. Medium and hih voltae motor coils are manufactured with rectanular copper wire, form-coiled and totally mica tape insulated. Conductive and semi-conductive tapes are also used to insulate the coils to ensure improved resistance to corona effect. Rotor Rotor Rearded as the rotatin component in the electric motor, the rotor consists basically of a shaft and a steel lamination core. On slip rin motors, either the squirrel cae or the rotor coils are fitted into the lamination core slots. The squirrel cae can be built with aluminum die cast or with copper or brass. The rotor is desined takin into consideration the required startin torque and motor operatin conditions. Shaft is manufactured with several types of thermally treated steel such as AISI/SAE 1045, 1524 or REPLACE ME B Vacuum Pressure Imprenation (VPI) Balance Insulation System WEG MICATHERM insulation system is based on the Vacuum Pressure Imprenation (VPI) system, which was developed in conjunction with renown suppliers of insulatin materials all over the world. Applyin special epoxy resin, this system provides perfect to the motor protection process which has no emission of harmful ases to the environment. The VPI system for many years has been reliable and efficient on electric rotatin machines for a wide variety of applications. The insulation system is applied on medium and hih voltae machines manufactured with form coils ranin from 380 to 15,000V. Balance WEG counts on a series of equipment to perform balance up to 3600rpm. Computerized equipment allow accurate balance on all rotors. As a consequence, WEG motors present sinificantly reduced noise levels. The standard balance is provided in two planes. However, the company has the capability of providin three plane balancin whenever required or when requested by the customer. 10 Medium and Hih Voltae

11 Service and Costumer Services Customer Services WEG offers its customers complete service and after service support. Included in this packae of services are response to eneral requirement and field service such as identification of problem causes and commissionin of machines. In addition to that, its skilled Service Team is permanently available to ive prompt support all over the world. Manuals supplied toether with the equipment provide detailed and precise information related to safety, installation and maintenance instructions. WEG Service Department counts on a qualified and well-trained team capable to provide support on any field requirement with the application of modern equipment so as to ensure reliable results. Services As leadin provider of motors and enerators, WEG offers a complete packae of additional services to its customers includin repairs, reratin of small and lare size machines, includin other manufacturers machines, specialized applications within the followin scope: DC traction motors and enerators (AC); Squirrel cae and slip rin motors in output ratins up to 50,000kW (70,000HP) and voltaes up to 13,800V; Synchronous enerators, brushless or with brushes, medium and hih voltae; When performin repair services, WEG employs the same technoloy and facilities used on the plant manufacturin process for superior performance. Medium and Hih Voltae 11

12 WEG Worldwide Operations ARGENTINA WEG EQUIPAMIENTOS ELECTRICOS S.A. (Headquarters San Francisco-Cordoba) So. Pampilione 4849 Parque Industrial San Francisco San Francisco Phone(s): +54 (3564) Fax: +54 (3564) weee@we.com.ar AUSTRALIA WEG AUSTRALIA PTY. LTD. 3 Dalmore Drive Carribean Park Industrial Estate Scoresby VIC Melbourne Phone(s): 61 (3) Fax: 61 (3) sales@we.com.au waa.we.com.br BELGIUM WEG EUROPE S.A. Rue de l Industrie 30 D, 1400 Nivelles Phone(s): + 32 (67) Fax: + 32 (67) info@weeurope.be CHILE WEG CHILE S.A. Los Canteros 8600 La Reina - Santiao Phone(s): (56-2) Fax: (56-2) wechile@we.net CHINA WEG (NANTONG) ELECTRIC MOTOR MANUFACTURING Co., Ltd. No Xinkai Nan Road, Nanton Economic and Technoloical Development Area Jiansu Province, China PC Phone(s): Fax: COLOMBIA WEG COLOMBIA LTDA Calle 46A N82-54 Portería II - Bodea 7 - San Cayetano II - Bootá Phone(s): (57 1) Fax: (57 1) wecolombia@we.com.co FRANCE WEG FRANCE SAS ZI de Chenes Le Loup 13 Rue du Morellon BP Saint Quentin Fallavier Phone(s): +33 (0) Fax: +33 (0) services@wefrance.fr GERMANY WEG GERMANY GmbH Alfred-Nobel-Str. 7-9 D Frechen Phone(s): +49 (2234) Fax: +49 (2234) info@we-ermany.de w.we.com.br INDIA WEG Electric (India) Pvt. Ltd. #38, Ground Floor, 1st Main Road, Lower Palace Orchards, Banalore Phone(s): Fax: we-india@we.net ITALY WEG ITALIA S.R.L. V.le Brianza Cinisello Balsamo - Milano Phone(s): (39) Fax: (39) info@weitalia.com wit.we.com.br JAPAN WEG ELECTRIC MOTORS JAPAN CO., LTD. Matsumoto Bld. 2F, Kamata, Ohta-ku, Tokyo, Japan Phone(s): (81) Fax: (81) motor@we.co.jp wj.we.com.br MEXICO WEG MEXICO, S.A. DE C.V. Carretera Jorobas-Tula Km. 3.5, Manzana 5, Lote 1 Fraccionamiento Parque Industrial - Huehuetoca, Estado de México - C.P Phone(s): + 52 (55) Fax: + 52 (55) wemex@we.com.mx NETHERLANDS WEG NETHERLANDS Sales Office of WEG Europe S.A. Keulenstraat 4E 7418 ET Deventer Phone(s): +31 (0) Fax: +31 (0) info@we-netherlands.nl PORTUGAL WEG EURO - INDÚSTRIA ELÉCTRICA, S.A. Rua En. Frederico Ulrich Apartado Maia Phone(s): Fax: sales-wpt@we.net RUSSIA WEG RUSSIA 17, Pochainskaya Str. Nizhny Novorod Russia Phone(s): Fax: SPAIN WEG IBERIA S.A. Poliono Industrial Miralrio C/ Ebanistas, Velilla de San Antonio - Madrid Phone(s): (34) Fax: (34) weiberia@weiberia.es SINGAPORE WEG SINGAPORE PTE LTD 159, Kampon Ampat, #06-02A KA PLACE. Sinapore Phone(s): Fax: wes@we.net SWEDEN WEG SCANDINAVIA AB Box Verkstadatan Kunsbacka Phone(s): (46) Fax: (46) info@we.se UK WEG ELECTRIC MOTORS (U.K.) LTD. 28/29 Walkers Road Manorside Industrial Estate North Moons Moat - Redditch Worcestershire B98 9HE Phone(s): 44 (01527) Fax: 44 (01527) wesales@weelectric motors.co.uk wuk.we.com.br UNITED ARAB EMIRATES WEG MIDDLE EAST FZE JAFZA JEBEL ALI FREE ZONE Tower 18, 19th Floor, Office LB Dubai United Arab Emirates iovanik@we.net USA WEG ELECTRIC MOTORS CORP Northbrook Parkway, Suite 490 Suwanee Phone(s): Fax: VENEZUELA WEG INDUSTRIAS VENEZUELA C.A. Parcela T-4-A Transversal 9 Urb. Industrial Carabobo Catastral Edf. ELIMECA Loc. ELIMECA, Zona Postal 2003, Valencia, Edo. Carabobo Phone(s): 58 (241) Fax: 58 (241) we-wve@we.com.ve wve.we.com.br WEG Equipamentos Elétricos S.A. International Division Av. Prefeito Waldemar Grubba, Jarauá do Sul - SC - Brazil Phone: 55 (47) Fax: 55 (47) / The values shown are subject to chane without prior notice. The information is for reference only.