DIESEL GENERATOR MMG25FHI

Transcription

1 DIESEL GENERATOR MMGFHI www m-p-llc com PARTS MANUAL

2 INTRODUCTION Before servicing this machine, make sure the engine start switch is turned to off O, the circuit breakers are open (off, O ), the emergency stop switch is closed (pushed in), and the negative (-) terminal on battery is disconnected. Attach a DO NOT START sign to the control panel. This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit. If the unit is connected to a remote start or transfer switch, make sure the remote switch is also off and tagged. WARNING Before operating or servicing this equipment, read and understand the Magnum Operating Manual which was included with the unit when shipped form the factory. Failure to do so increases the risk of injury to yourself or others. MAGNUM PRODUCTS LLC Power Drive Berlin, WI 9 U.S.A. Phone: 90-- FAX: 90-- Toll Free: For technical or parts QUESTIONS, please contact Magnum Products Customer Support or Technical Support team at 90-- or toll free at Please have your serial number available. To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call Magnum Products to locate a dealer in your area. Engine Make: Engine Serial Number: Engine Model Number: Generator Make: Generator Model Number: Generator Serial Number: Unit Model Number: Unit Serial Number: WARNING CALIFORNIA PROPOSITION WARNING: Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects and other reproductive harm.

3 TABLE OF CONTENTS Page INTRODUCTION... TABLE OF CONTENTS... ENCLOSURE COMPONENTS... - LUG DOOR ASSEMBLY... 8 LUG PANEL ASSEMBLY... 9 CONTROL PANEL ASSEMBLY CONTROL BOX ASSEMBLY... - CONTROL BOX ASSEMBLY... - CAM LOCK PANEL ASSEMBLY... - RECEPTACLE PANEL ASSEMBLY... 8 CIRCUIT BREAKER ASSEMBLY... 9 EMERGENCY STOP SWITCH ASSEMBLY... 0 AIR FILTER ASSEMBLY... EXHAUST SYSTEM ASSEMBLY... - FUEL TANK ASSEMBLY... - ENGINE ASSEMBLY... - GENERATOR ASSEMBLY SKID ASSEMBLY LIFT STRUCTURE ASSEMBLY... - COOLING SYSTEM ASSEMBLY... - ENGINE TO SKID ASSEMBLY... - FRONT HOOD ASSEMBLY FRONT HOOD SUPPORT STRUCTURE ASSEMBLY REAR HOOD ASSEMBLY... - REAR HOOD SUPPORT STRUCTURE ASSEMBLY... - CONTROL DOOR ASSEMBLY... - HOODS TO SKID ASSEMBLY TRAILER ASSEMBLY - SINGLE AXLE TRAILER ASSEMBLY - TANDEM AXLE... - BRAKE LINES - SINGLE AXLE... BRAKE LINES - TANDEM AXLE...

4 ENCLOSURE COMPONENTS www m-p-llc com ITEM PAGE QTY DESCRIPTION NOTES Page Control Door Assembly Page Rear Hood Assembly Page 8 Front Hood Assembly

5 Lock doors. Access can cause electric shock or injury. Türen schliessen! Zugang kann elektrischen schlag oder verletzung verursachen. Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales. Fermer les portes d acces ou il pourrait en resulter risque d electrocution ou accidents de personne. UNIT DECALS PN: 8 Decal, Hood Service PN: 8 Red Stripe ( ) CHECK DAILY ÜBERPRÜFUNG TÄGLICH. CHEQUE DIARIO. CONTRÔLE QUOTIDIEN. PN: Decal, Magnum Logo PN: 8 Decal Set, Rear Hood Latch PN: 9 Decal, Patent Pending PN: Decal, Number Set - Red DANGER GEFAHR PELIGRO DANGER PN: 0 Decal, Large M DIESEL DANGER GEFAHR PELIGRO DANGER PN: Decal, Ground WARNING WARNING WARNUNG ADVERTENCIA AVERTISSEMENT PN: 8 Decal, Pinch Point WARNUNG ADVERTENCIA AVERTISSEMENT Note: All safety and operating decals are located on decal sheet 99, unless otherwise noted.

6 AFTER OPENING REAR HOOD, verify the red safety link is engaged and undamaged. If the BEFORE CLOSING REAR HOOD, release the red safety link by rotating the link counter link is not properly engaged, unintentional closing of the hood could result, causing personal clockwise. Failure to do this could result in damage to the link or other components. injury or equipment damage. The link is located on the left side metal guide strap. LINK ENGAGED NACH ÖFFNUNG RÜCKSEITE HAUBE überprüfen, dass die rote Sicherheit Verbindung BEVOR Sie HINTERE HAUBE SCHLIESSEN, die rote Sicherheit Verbindung freigeben, indem engagiert und unbeschädigt ist. Wenn die Verbindung nicht richtig engagiert, könnte Sie nach rechts den Verbindung Kostenzähler drehen. Störung, dies zu tun konnte Schaden der unbeabsichtigter Closing der Haube resultieren und Personenschaden oder Ausrüstung Schaden Verbindung oder anderer Bestandteile ergeben. verursachen. Die Verbindung ist auf dem linke Seite Metallführerbügel. DESPUÉS DE CAPILLA de la PARTE POSTERIOR de la ABERTURA, verificar que el acoplamiento rojo de la seguridad sea enganchado e indemne. Si el acoplamiento no se dedica correctamente, el closing inintencional de la capilla podría resultar, estropeando daños corporales o equipo. El acoplamiento está situado en la correa de la guía del metal del lado izquierdo. APRÈS CAPOT d'arrière d'ouverture, vérifier que le lien rouge de sûreté est engagé et intact. Si le lien n'est pas correctement engagé, la fermeture involontaire du capot pourrait résulter, entraînant le dommage corporel ou les dommages aux équipments. Le lien est plac sur la courroie de guide en métal d'aile gauche. LINK RELEASED ANTES DE CERRAR LA CAPILLA POSTERIOR, lanzar el acoplamiento rojo de la seguridad girando el contador del acoplamiento a la derecha. La falta de hacer esto podía dar lugar a daño al acoplamiento o a otros componentes. AVANT CAPOT d'arrière de FERMETURE, libérer le lien rouge de sûreté en tournant le compteur de lien dans le sens des aiguilles d'une montre. Le manque de faire ceci a pu avoir comme conséquence les dommages au lien ou à d'autres composants. Generator can automatically start which can cause serious injury. Disconnect battery before servicing. Aggregat kann automatisch starten und körperliche verletzung verursachen. Vor servicearbeit batterie abklemmen. Generador puede arrancar automaticamente y causar lesiones personales. Desconecte la bateria antes de prestar servicio. Generateur puet demarrer automatiquement resultant en des accidents de personne. Deconnecter batterie avant tout entretien. Lock doors. Access can cause electric shock or injury. Türen schliessen! Zugang kann elektrischen schlag oder verletzung verursachen. Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales. Fermer les portes d acces ou il pourrait en resulter risque d electrocution ou accidents de personne. UNIT DECALS PN: Decal, Magnum Logo PN: 8 Decal, Hood Service CHECK DAILY ÜBERPRÜFUNG TÄGLICH. CHEQUE DIARIO. CONTRÔLE QUOTIDIEN. PN: 8 Red Stripe ( ) PN: Decal, Number Set - Red PN: 0 Decal, Large M DANGER PN: 9 Decal, Patent Pending GEFAHR PELIGRO DANGER PN: 8 Decal Set, Rear Hood Latch DANGER GEFAHR PELIGRO DANGER WARNING WARNUNG ADVERTENCIA AVERTISSEMENT PN: 8 Decal Set, Rear Hood Latch PN: 8 Decal, Pinch Point WARNING WARNUNG ADVERTENCIA WARNING AVERTISSEMENT WARNUNG ADVERTENCIA AVERTISSEMENT Note: All safety and operating decals are located on decal sheet 99, unless otherwise noted.

7 READ AND UNDERSTAND THE SUPPLIED OPERATOR S MANUAL BEFORE OPERATINGTHIS MACHINE. FAILURE TO DO SO INCREASES THE RISK OF INJURY TO YOURSELF OR OTHERS. VOR INBETRIEBNAHME DIESES GERÄTES BEIGEFÜGTE BETRIEBSVOR- SCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHÖHT DAS RISIKO ZU EIGENER VERLETZUNG ODER ANDERER. LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE ASI. PODRIA AUMENTAR EL RIESGO DE DAÑOS PERSONALES Y A OTRAS PERSONAS. LIRE ET COMPRENDRE LA NOTICE D EMPLOI FOURNIE AVEC LA MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT. VOUS AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES A DES BLESSURES. Generator can automatically start which can cause serious injury. Disconnect battery before servicing. Aggregat kann automatisch starten und körperliche verletzung verursachen. Vor servicearbeit batterie abklemmen. Generador puede arrancar automaticamente y causar lesiones personales. Desconecte la bateria antes de prestar servicio. Generateur puet demarrer automatiquement resultant en des accidents de personne. Deconnecter batterie avant tout entretien. CONTROL ON CONTROL OFF CONTROL PANEL LIGHT CONTROL ON CONTROL OFF INTERIOR LIGHTS NULL-LEITER AM RAHMEN ANGESCHLOSSEN CONDUCTOR NEUTRO CONECTADO AL CHASIS CONDUCTEUR NEUTRE MIS A LA MASSE DU CHASSIS REMOTE START/TERMINAL CONNECTIONS FERNSTART/VERBINDUNGSKLEMMEN ARRANQUE REMOTO/BORNES DE CONEXION DEMARRAGE A DISTANCE/RACCORDS TERMINALS ENGINE STOP CONTROL ON CONTROL OFF UNIT DECALS PN: 8 Decal Set, Rear Hood Latch PN: 9 Decal, M Front Panel PN: 9 Decal, M Rear Door Located on tongue of trailered units. www m-p-llc com www m-p-llc com PN: 9 Decal, Magnum Web TIRE FRONT REAR SPARE TIRE AND LOADING INFORMATION The weight of cargo should never exceed 88 kg or 00 lbs. SIZE COLD TIRE PRESSURE ST0/ R-(C) kpa or 0PSI SEE OWNER S MANUAL FOR ADDITIONAL INFORMATION PN: standard axle PN: 90 - tandem axle Decal, Tire loading PN: 9 Decal, Magnum Web OPERATING INSTRUCTIONS BETRIEBSANLEITUNG WARNING BEFORE STARTING. READ OPERATOR'S MANUAL.. LEVEL UNIT.. BLOCK WHEELS.. GROUND UNIT.. CHECK ALL FLUID LEVELS. MANUAL STARTING. DISCONNECT ALL EXTERNAL LOADS.. SET VOLTAGE SELECTOR SWITCH.. LOCK VOLTAGE SELECTOR SWITCH.. TURN EMERGENCY STOP BUTTON TO "ON" POSITION.. PUSH ENGINE START SWITCH TO"START/RUN" POSITION.. ENGINE WILL MAKE ATTEMPTS TO START. REMOTE START. SEE OPERATOR'S MANUAL. STOPPING. DISCONNECT ALL EXTERNAL LOADS.. PUSH ENGINE START SWITCH TO "OFF" POSITION.. FILL FUEL TANK. INSTRUCCIONES PARA LA PUESTA EN MARCHA ANTES DEL ARRANQUE. LEA EL MANUAL DEL OPERARIO.. NIVELE LA UNIDAD.. COLOQUE CUÑAS DEBAJO DE LAS RUEDAS.. CONECTE LA UNIDAD A TIERRA.. CONTROLE TODOS LOS LIQUIDOS. ARRANQUE MANUAL. DESCONECTE TODAS LAS CARGAS EXTERNAS.. AJUSTE LA LLAVE SELECTORA DE VOLTAJE.. BLOQUEE LA LLAVE SELECTORA DE VOLTAJE.. GIRE A LA POSICION ON EL BOTON DE PARADA DE EMERGENCIA.. OPRIMA A LA POSICION ARRANQUE/MARCHA EL INTERRUPTOR DE ARRANQUE DEL MOTOR.. EL MOTOR INTENTARA ARRANCAR VECES. ARRANQUE REMOTO. VEA EL MANUAL DEL OPERARIO. DETENCION DEL MOTOR. DESCONECTE TODAS LAS CARGAS EXTERNAS.. OPRIMA A LA POSICION OFF EL INTERRUPTOR DE ARRANQUE DEL MOTOR.. LLENE EL TANQUE DE COMBUSTIBLE. VOR DEM STARTEN. BETRIEBSVORSCHRIFT LESEN. GERÄT WAAGRECHT STELLEN.. RÄDER BLOCKIEREN.. GERÄT ERDEN. STAND ALLER FLÜSSIGKEITEN PRÜFEN. HANDSTARTEN. ALLE ÄUSSEREN BELASTUNGEN ABSCHALTEN.. SPANNUNGSWAHLSCHALTER SETZEN.. SPANNUNGSWAHLSCHALTER VERRIEGELN.. NOTSTOPKNOPF IN ON POSITION SETZEN.. MOTORSTARTSCHALTER AUF POSITION START/LAUF DRÜCKEN.. MOTOR VOLLZIEHT STARTVERSUCHE. FERNSTART. SIEHE BETRIEBSVORSCHRIFT. ABSCHALTEN. ALLE ÄUSSEREN BELASTUNGEN ABSCHALTEN.. MOTORSTARTSCHALTER AUF POSITION OFF DRÜCKEN.. KRAFTSTOFFTANK FÜLLEN. INSTRUCTIONS D'OPERATION AVANT LE DEMARRAGE. LIRE LA NOTICE D EMPLOI.. NIVELER LA MACHINE.. BLOQUER LES ROUES AVEC CALES DE ROUES.. METTRE A TERRE LA MACHINE.. VERIFIER LE NIVEAU DE TOUS LES FLUIDES. DEMARRAGE A LA MAIN. DECONNECTER TOUS LES REGIMES EXTERNES. REGLER LE COMMUTATEUR DES TENSIONS D'ALIMENTATION.. SERRER LE COMMUTATEUR DES TENSIONS D'ALIMENTATION.. TOURNER LE BOUTON D ARRET D URGENCE A LA POSITION ON.. PRESSER L INTERRUPTEUR DE DEMARRAGE DU MOTEUR A LA POSITION DEMARRAGE/MARCHE.. LE MOTEUR S ESSAYERA DE DEMARRER FOIS. DEMARRAGE A DISTANCE. LIRE LA NOTICE D EMPLOI. ARRET. DECONNECTER TOUS LES REGIMES EXTERNES.. PRESSER L INTERRUPTEUR DE DEMARRAGE DUMOTEUR A LA POSTION OFF.. REMPLIR LE RESERVOIR A CARBURANT. WARNUNG ADVERTENCIA AVERTISSEMENT PN: 8 Decal, Controller Switches STARTING THE GENERATOR DAS STARTEN DES GENERATORS COMIENZO DEL GENERADOR COMMENCEMENT DU GÉNÉRATEUR. TURN CONTROL SWITCH ON. PUSH ENGINE START ENGINE START STOPPING THE GENERATOR DAS AUFHÖREN DES GENERATORS PARADA DEL GENERADOR ARRÊT DU GÉNÉRATEUR. PUSH ENGINE STOP. TURN CONTROL SWITCH OFF NEUTRAL BONDED TO FRAME PN: Decal, Panel Light Switch Option PN: 8 Decal, Controller Start Instructions 0A 0A OPERATOR S MANUAL MUST BE STORED ON MACHINE. REPLACEMENT OPERATOR S MANUAL CAN BE ORDERED THROUGH YOUR LOCAL MAGNUM DISTRIBUTOR. DIE BETRIEBSVORSCHRIFT MUSS AN DER MASCHINE AUFBEWAHRT WERDEN. ZUR BESTELLUNG VON ERSATZBÜCHERN WENDEN SIE SICH BITTE AN IHREN ÖRTLICHEN MAGNUM HÄNDLER. EL MANUAL DE OPERACION DEBE SER RETENIDO EN LA MAQUINA. CONTACTE A SU DISTRIBUIDOR MAGNUM MAS CERCANO PARA PEDIR UN EJEMPLAR ADICIONAL. LA NOTICE D EMPLOI DOIT ETRE MUNIE SUR LA MACHINE. CONTACTER LE DISTRIBUTEUR MAGNUM LE PLUS PROCHE POUR COMMANDER UN EXEMPLAIRE SUPPLEMENTAIRE. Located on Manual Holder. L L L DANGER GEFAHR PELIGRO DANGER CAUTION Not for use when generator is operated at 80 volts. PN: 80 Decal, Caution for 80V CSA WARNING NEVER CHANGE SWITCH POSITION WITH ENGINE RUNNING. RESULTS IN DAMAGE TO MACHINE. WARNUNG DANGER GEFAHR PELIGRO DANGER PN: Decal, Ground NIEMALS SCHLTER UNSTELLEN WENN MOTOR LÄUFT. VERURSACHT BESCHÄDIGUNG DES GERÄTES. ADVERTENCIA NUNCA CAMBIE LA POSICION DEL INTERRUPTOR AL ESTAR MARCHANDO EL MOTOR. YA QUE ESTO PODRIA CONDUCIR A DAÑOS EN EL EQUIPO. AVERTISSEMENT DANGER GEFAHR PELIGRO DANGER NE JAMAIS CHANGER LA POSITION DE L INTERRUPTEUR PENDANT QUE LE MOTEUR EST EN MARCHE. IL POURRAIT EN RESULTER RISQUE DE DOMMAGES A LA MACHINE Located behind lug box door. Note: All safety and operating decals are located on decal sheet 99, unless otherwise noted.

8 LUG DOOR ASSEMBLY ITEM PART QTY DESCRIPTION NOTES 098 Screw, pan head phil SS 0 Nut, 0- hx ser flg 8 Hinge, piano 9B Panel, lug door 0 Lock, door - / turn 0 Latch, door 08 Rivet,.88 dia Assembly, lug door 8

9 LUG PANEL ASSEMBLY ITEM PART QTY DESCRIPTION NOTES 8 Panel, glastic lug 9 Plate, glastic cover 000 Nut, M8-. ser flg lock 0 Washer,.0 flat 00 0 Screw, flat hd 80 Bus, ground to board 9 Lug, terminal dual Washer, split lock Nut,.- hx hd Stud, ground 89 Bus, N to ground Lug terminal single Assembly, lug panel 9

10 CONTROL PANEL ASSEMBLY A

11 ITEM PART QTY DESCRIPTION NOTES 0W Panel, control 0 Switch, toggle 9 Kit, voltage adj. pot. 00 Screw, pan hd phil 00 Nut, 8- hx hd nylock 8 Regulator, voltage-se Hinge, controller panel 8 0 Clamp, tubing -. lt duty 9 0 Nut, 0- hx ser flg Screw, pan hd phil SS 9 Controller, eng/gen 0 Latch, door 08 Rivet,.88 dia Guard, potentiometer Not shown A 0 Switch, toggle Option: interior lights

12 CONTROL BOX ASSEMBLY

13 ITEM PART QTY DESCRIPTION NOTES 0B Bracket, door seal 0 Rivet,.88 dia 0 Screw, pan hd phil Breaker, 90A B Plate, breaker mounting 09B Weldment, control box Start SN: 00 8B Weldment, control box End SN: 09 (not shown) 0 Nut, 0- hx ser flg Nut,.-8 hx ser flg 9 00 Nut, 8- hx hd nylock 0 0 Nut,.0-0 hx ser flg Page 9 Assembly, lug panel 090 Nut, - hx nylock SS 0 Clamp, tubing -. lt duty 8890 Block, terminal - pos 00 Screw, pan hd phil Screw, pan hd phil SS Page 8 Assembly, receptacle panel 8 0 Plug, Heyco. hole 9 B Panel, lug box side 0 0 Screw, sflg hex Page Assembly, cam lock panel Page 8 Assembly, lug door 0 Striker, short pin 9 Washer, striker pin 0 Striker nut,.8 0 Kit, ground bar 00 Screw, pan hd phil 8 Page 9 Assembly, breaker 9 09 Screw, pan hd phil 0 0B Standoff, long Handle, phase switch 09 Screw, hx ser flg Block, terminal - pole 0 Screw, hx ser flg 0 Nut,.-8 cage 0 Screw, hx ser flg Transformer, current 8 00 Switch, phase - A, -pos 9 B Bracket, phase switch 0 08 ft. Seal, door 9 ft. Seal, gen box 008 Washer, # split lock 09 Screw, M-0.0X soc hex Continued on next page.

14 CONTROL BOX ASSEMBLY C D E F 0 M B A L 8 H G J K

15 ITEM PART QTY DESCRIPTION NOTES 88 Strain relief - Romex 08 Screw, thread forming 9 Strain relief -. Romex 0 Block, terminal - 0 pos Relay, ignition solenoid 9 09 Connector, pin, Deutsch Start SN: Plug, Deutsch hole Start SN: 00 0B Cover, phase switch wire Start SN: 00 Washer, lock, -pin Deutsch Start SN: 00 Nut, Deutsch - pin plug Start SN: 00 A 8 Transformer, -phase Option: budk transformer B Switch, phase - -pos Option: position switch C Stop, MM din rail end Option: buck transformer D Base, relay - 8 pos. Option: buck transformer & position switch E Relay, voltage sensing Option: budk transformer F Rail, din - MM X 9.00" Option: budk transformer G Relay, 0A DPDT 0VAC Option: budk transformer H 09 Screw, pan hd phil Option: budk transformer J 080 Screw, pan phil Option: battery charger K 8 Receptacle, inlet Option: battery charger L Charger, battery Option: battery charger M 9 Relay, DPDT, VDC8 pos Option: position switch

16 CAM LOCK PANEL ASSEMBLY J K MALE L M N O A FEMALE B C D E F H G

17 ITEM PART QTY DESCRIPTION NOTES 8089 Receptacle, twist lock 0/0V 0A 0 Nut, 0- hx ser flg 098 Screw, pan hd phil SS Switch, trigger safety 80 Switch, trggr sfty rr trmnls B Panel, lug box / FH Assembly, cam lock panel Items - A Conn. cam lock fml - black Option: cam locks B Conn. cam lock fml - red Option: cam locks C Conn. cam lock fml - blue Option: cam locks D 00 Conn. cam lock fml - white Option: cam locks E 0 Conn. cam lock fml - green Option: cam locks F 00 0 Nut, 0- nylk G Option: cam locks G 09 0 Screw, pan phil G Option: cam locks H 0 0 Washer, #0 flat Option: cam locks J 0 Conn. cam lock ml - black Option: cam locks K 08 Conn. cam lock ml - red Option: cam locks L 09 Conn. cam lock ml - blue Option: cam locks M Conn. cam lock ml - white Option: cam locks N Conn. cam lock ml - green Option: cam locks O 0 Bar, cam lock bus Option: cam locks

18 RECEPTACLE PANEL ASSEMBLY ITEM PART QTY DESCRIPTION NOTES 8W Panel, 0V outlet 00 Screw, pan hd phil 008 Washer, split lock # 0 Receptacle, 0V/0A GFI Assembly, receptacle panel Items - 8

19 CIRCUIT BREAKER ASSEMBLY ITEM PART QTY DESCRIPTION NOTES Stop, mm din rail end 9 Breaker, 0A, 0V, -pole 8 Breaker, 0A, 0V, -pole Rail, din - mm X.00" -- Assembly, breaker Items - 9

20 EMERGENCY STOP SWITCH ASSEMBLY ITEM PART QTY DESCRIPTION NOTES 80 Block, e-stop contactor N.C. 8 Block, e-stop contactor N.O / N.O. 8B Panel, emergency stop 0 Switch, e-stop operator 0 Switch, e-stop N.O./N.C. 0

21 AIR FILTER ASSEMBLY ITEM PART QTY DESCRIPTION NOTES 9 Element, air filter - " filter 88 Hose, air filter 0 Clamp, hose 0 Screw, hx ser flg 0 Filter, air 009 Nut, hx ser flg 809 Kit, filter minder gauge 8 9B Plate, filter minder mntng 9 09 Screw, hx ser flg 0 8B Bracket, air filter

22 EXHAUST SYSTEM ASSEMBLY 0 9 8

23 ITEM PART QTY DESCRIPTION NOTES 0 Screw, hx ser flg 89 Pipe, exhaust 88 Clamp, muffler - 0 Pipe, exhaust 8B Rain cap/restrictor Screw, hx ser flg Muffler, exhaust Nut,.-8 hx ser flg 9 0 Clamp, muffler Clamp, hose 9 ft. Sleeve, high temp -

24 FUEL TANK ASSEMBLY A 8 B C D 8 B E

25 ITEM PART QTY DESCRIPTION NOTES Fitting,.00NPT x barb 09B Tank, fuel - 8 gal. Fitting, hose barb Plug, flush mount 00 Screw, pan hd phil 0 Washer, split lock #0 808 Sender, fuel - -9." 8 Gasket, fuel sending unit 9 9 Fitting, barb, 90 elbow 0 89 Plug, hex socket Clamp, hose 008. ft. Hose, fuel -. ID 0psi 008. ft. Hose, fuel -. ID 0psi 98 Clamp, hose 009 ft. Hose, fuel 9 Vent, plastic fuel 00 Clamp, hose A 099B Pan, hr. containment Option B 0 Sender, fuel - 0- Option: hour/8 gal. C 08B Tank, fuel - 0 gal. Option: hour D 00B Pan, containment Option: hour.8 gal. w/ cont. E 0B Tank, fuel - 8 gal. double wall Option: 8 gal. double wall

26 ENGINE ASSEMBLY 8 8 A A

27 ITEM PART QTY DESCRIPTION NOTES 9 Sensor, magnetic pick-up 9 Sensor, temperature 9 Fitting, straight 8 Cap, oil filler 089 Engine, Isuzu Start SN: 0 Engine, Isuzu SN: Engine, Isuzu SN: Engine, Isuzu SN: 0900 and earlier 0 Cap - oil fill 9 Fitting, straight 8 80 Sensor, oil pressure 9 0 Screw, hx hd 0 08 Washer, flat. Fuel filter element 0 Hose clip (ID mm) 008. ft. Hose, fuel -. ID 0psi 0 Screw, hx ser flg Clamp, tubing -. 0 Nut, hx ser flg lock 899 Dipstick, oil 8 9 Fitting, straight 9 9 Fitting, oring seal 0 8 Filter, oil 0 Fuel pump Fitting, 90 street 9 Nipple, pipe 980 Valve, ball.nptf 9 Fitting, hose barb 0 Clamp, hose 00. ft. Hose, coolant -. ID 8 00 Fitting, hose barb 9 0 Starter assembly 0 899B Weldment, eng. mnt - lft 0 8 Screw, M0x0 hx hd 88 Mount, rubber shock 808 Washer, snubber 09 Screw, hx hd 0 Washer, flat. 00 Nut,.00- hx nylock 9 Screw, soc hd cap 8 0 Washer, split lock Alternator 0 8 Spacer, fan Fan, pusher CW 009 Screw, hx hd 0 Washer, split lock. 8 Belt, fan - LE-PV0 898B Weldment, eng. mnt - rht - 80 Actuator, governor Not shown A 9 Fitting, straight barb Option: kim hot start Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

28 GENERATOR ASSEMBLY

29 ITEM PART QTY DESCRIPTION NOTES B Panel, gen box - cover 09 8 Washer, flat. 0 8 Washer, split lock Screw, hx hd 8 Nut,.-8 cage B Panel, gen box - lower 88 Strain relief -.00 Romex 8 0 Screw, hx ser flg Screw, soc hd Washer, split lock. 00 Screw, hx hd 0 Washer,.00 flat 00 Washer, M0 split lock 00 Nut,.00- nylock 88 Mount, rubber shock 0 lbs. 808 Washer, snubber 09 Screw, hx hd Generator, 8NSL0 9 88B Plate, terminal block mntng 0 9 Block, terminal - pole Screw, soc hd cap 0 Screw, pan hd 00 Washer, split lock 899 Block, terminal 8-pos - Generator, 8PSL0 Option: super start (not shown) Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions. 9

30 0 SKID ASSEMBLY OLD LIGHT CONFIGURATION 8 B A C D E F G 8 9

31 ITEM PART QTY DESCRIPTION NOTES Page Assembly, lift structure Screw, hx hd 00 0 Nut,.00- hx nylock Washer, flat.00 0 Screw, hx ser flg 980B Weldment, skid Start SN: 0 9 Light, clearance -.0 amber Start SN: Grommet, rubber.0 Start SN: Light, clearance -.0 red Start SN: 0 0 Page Assembly, fuel tank 9 Light, utility,.0 clear Start SN: 0 9B Bracket, rear light right side Start SN: 0 9B Bracket, rear light left side Start SN: 0 00 Light, rear tail/turn round Start SN: 0 0 Grommet, rear light rubber. Start SN: Screw,.0-0x.00 sflg hx Nut,.0-0 u-clip 8 89 Plug, hex socket 9 9 Foam, tank sealing ft. Seal, rubber - bubble type B Weldment, skid End SN: 0 0 Light, clearance - amber End SN: 0 00 Screw, pan hd phil End SN: 0 00 Nut, 8- hx hd nylock End SN: 0 8 Light, stop/turn/tail - rt End SN: 0 0B Bracket, rear light - rt side End SN: 0 0 Nut, nylock End SN: Light, stop/turn/tail - lt End SN: B Bracket, rear light - lt side End SN: 0 A 0 Fitting, straight Option: oil drain (tandem tow) B 9 Fitting,.NPT X 90 brass Option: oil drain (tandem tow) C 98 Hose assy, radiator drain, Option: oil drain (tandem tow) D 900 Fitting, pipe,. hex cap Option: oil drain (tandem tow) E 0 Rivet,.88 dia Option: oil drain (tandem tow) F 90 Clip, spring holder Option: oil drain (tandem tow) G 0 Washer, flat SAE #0 Option: oil drain (tandem tow)

32 LIFT STRUCTURE ASSEMBLY A B C F E 0 D

33 ITEM PART QTY DESCRIPTION NOTES B Weldment, top lift channel Pin, striker 0 Washer, flat.0 0 Washer, split lock.00 0 Striker nut, Washer, flat Nut,.00- hx nylock 8 9B Link, hood hold open 9 0 Nut,.- hx ser flg lock 0 08 Washer, flat. 0 Screw,. shoulder 8 Spring, rear hood 9B Spacer,.00 long 00 Washer, flat. SS 009 Nut, hx ser flg 08 Screw, hx hd 088 Screw, hx hd 8 08 Screw, hx hd SS 9 0 Screw, hx hd SS Washer, flat. USS SS 00 Washer, split lock. 00 Nut,.- hx hd 0 Cap, fuel fill -.0 9B Weldment, fuel fill 8 Elbow, rubber 98 Clamp, hose 9B Weldment, lift post - left 8 8B Brckt, hood guide-lft/frnt, rht/rr 9 8B Brckt, hood guide-rht/frnt, lft/rr 0 09 Screw,.-8 X.00 ser flg 0 Clamp, tubing -.0 lt duty 0B Weldment, lift post - right B Link, hood hold open 0 Screw, hx soc button hd 8R Latch, anti-shut 00 Nut,.-8 hx nylock 99ZY Pin, striker Washer, striker pin A 09B Bracket, interior light Option B 9 Light, interior with switch Option C 89 Battery disconnect switch Option D 09B Bracket, battery disconnect Option E 00 Screw, hx ser flg Option F 0 Nut,.0-0 hx ser flg Option

34 COOLING SYSTEM ASSEMBLY TO SKID

35 ITEM PART QTY DESCRIPTION NOTES 09B Panel, roof outlet 0 Nut,.0-0 hx ser flg 0 Screw, hx ser flg Plug, hole 9 Sensor, low coolant 09 Clamp, tubing Washer, flat Washer, split lock Screw, hx hd 0 00 Clamp, hose - const. trq 8 Hose, radiator - upper 0 Clamp, hose - const. trq 008. ft. Hose, fuel -. ID 0psi 9 Clamp, overflow bottle 0 Rivet,.88 dia 9 Cap, overflow bottle 98 Jug, overflow. qt. 8 0 Screw, hx hd 9 0B Bracket, overflow jug 0 0 Clamp, hose - crimp style 0 Washer, flat SAE #0 09 Washer, flat. 0 Washer, split lock. 08 Screw, hx hd 8B Weldment, fan guard - rht 8B Weldment, fan guard - lft 0999 Fitting, barb - brass 8 Clamp, hose - mini ft. Hose,. ID 0 psi Fitting, hose barb 980 Valve, ball 90 9 Nipple, pipe B Radiator shroud 8 Hose, radiator - lower 009 Nut,.-8 hx ser flg 89B Panel, bulkhead lower 00 Nut, U clip 8 Radiator Screw, pan phil 0 90 Magnet, disc -.0" 09 Screw, ser flg 9B Panel, bulkhead 0 Nut, 0- nylock

36 ENGINE TO SKID ASSEMBLY A B A D A E F E C E D F G E A

37 ITEM PART QTY DESCRIPTION NOTES 0 Nut, hx ser flg lock 00 Washer, ext star lock 90 Strap, ground - 0 in. 0 Screw, hx flg 0B Bracket, battery tie-down 8 Battery pad 00 Screw, hx hd 8 08 Nut,.- hx nylock 9 Cable, battery - red 0 8 Cable, battery - blk 080 Bolt, J X Nut,.0-0 wing A 0 Clamp, hose Option: coolant heater B 00 Hose, coolant.8 ft. Option: coolant heater C 9 Heater, coolant Option: coolant heater D 09 Screw, hx hd G Option: coolant heater E 0 8 Washer,.0 flat Option: coolant heater F 0 Nut,.0-0 nylock Option: coolant heater G 09 Bracket, coolant heater Option: coolant heater

38 FRONT HOOD ASSEMBLY

39 ITEM PART QTY DESCRIPTION NOTES 0W Panel, front upper hood 00 Screw, hx hd SS 0 Washer, flat - bond. rubber 08 Rivet,.88 dia Latch, paddle 0 Washer, flat SAE #0 Nut,.-8 cage 8 Cable, remote latch - " 9 8 Crimp, cable 0 00 Foam, front right panel 0 Foam, front top panel Nut,.-8 hx ser flg 80B Weldment, front hood hinge 00 Nut, u clip 0 Foam, front left panel 0W Panel, front side hood 9 Foam, front cutout 8 88W Panel, actuator hole 9 00 Washer, flat. SS 0 88 Handle, front hood access 0 Foam, front panel ft. Seal, rubber - bubble type Not shown Assembly, front hood Items - 9

40 FRONT HOOD SUPPORT STRUCTURE ASSEMBLY

41 ITEM PART QTY DESCRIPTION NOTES Page 8 Assembly, front hood 00 Screw, hx hd 0 9 Washer, flat - bond. rubber 09 Screw, hx hd 08 Washer, split lock.0 0 Washer, flat.0 00 Screw, pan hd phil 8 09 Washer, flat # Nut, 0- hx nylock 0 Pulley, cable -.0" 8B Bracket, side sealing 8B Weldment, front align. brckt 09 Screw, hx ser flg 9ZC Bracket, front hood stop 0 8 Screw, 8-8X.0 T/S 8 Shoe, hood guide 0 Nut,.0-0 hx ser flg Nut,.-8 hx ser flg 9 00 Nut, u clip Rivet,.88 dia 8 Latch, remote right 0 Nut, 0- hx ser flg 9B Bracket, top sealing 0 Washer, flat SAE #0 Spring, rear hood

42 REAR HOOD ASSEMBLY

43 ITEM PART QTY DESCRIPTION NOTES 00 0 Screw, hx hd 0 Washer, flat - bond. rubber 0 Screw, hx hd W Panel, rear side hood 00 Nut, U clip 0 Washer, flat SAE #0 Rubber bumper 8 0 Rivet,. dia 9 0 Foam, rear left panel 0 Page Assembly, control box B Weldment, hood hinge - rht 009 Nut,.-8 hx ser flg 00 Pin, cotter -.88X. 0 Pin, clevis-.00 dia X.0 B Weldment, hood hinge - lft 0W Panel, rear upper hood 8 Hinge, left (female) 8 Latch, paddle 9 08 Nut,. - 8 hx 0 0 Washer, split lock. 09 Washer, flat. 08 Rivet,.88 dia 0 Screw, carriage 0 Foam, rear top panel B Panel, rear duct back 09 8 Washer, flat. 0 8 Screw,.-8X.8 hx hd 8 W Panel, rear duct lower 9 0 Foam, rear right panel ft. Seal, rubber - bubble type Not shown Assembly, rear hood Items - 9

44 REAR HOOD SUPPORT STRUCTURE ASSEMBLY

45 ITEM PART QTY DESCRIPTION NOTES 00 Screw, hx hd 0 Washer, flat - bond. rubber Page Assembly, rear hood Cable, remote latch - " 8 Crimp, cable 00 Nut, 0- hx nylock Spring, rear hood 8 0 Nut, 0- hx ser flg 9 00 Screw, pan head phil Washer, flat SAE #0 0 Nut,.0-0 sflg G 00 0 Nut, U clip 0 Nut,.0-0 nylock G 98B Bracket, top sealing - rear Clip, rod locking - L on flat 8 Screw,. shoulder 90R Handle, inside release 8 9Z Rod, inside handle 9 0 Screw, pan phil G 0 8 Latch, remote 09 Screw, std hex G 8B Bracket, prop rod 80ZC Plate, secondary latch 8B Bracket, side sealing 08 Nut,.-8 hx hd 0 Washer, split lock. 09 Washer, flat. 8 0B Weldment, hood locator 9 8 Shoe, hood guide 0 0 Screw, 8-8X.0 T/S 0 8 Rivet,.88 dia

46 CONTROL DOOR ASSEMBLY New Style Door

47 ITEM PART NO. QTY DESCRIPTION NOTES W Door, rear control Old stye 8W Door, rear control New style 080 Screw, pan head phil 0 Clip, rod hold 0Z Rod, door prop 08 0 Rivet,.88 dia 09Z Bracket, prop rod 008 Pin, roll. X. 8 Latch, rotating element 9 0 Rivet,.88 dia 0 89 Hinge, left - male 0 Screw, carriage 0 Washer, flat.0 0 Washer, split lock. 08 Nut,. - 8 hx 8 Foam, control door lower 0 Washer, flat SAE #0 ZP 0 Holder, manual (plastic) 8 W Panel, door stiffener 9 0 Nut, 0- nylock 0 99 Foam, control door Old style Foam, control door - FH New style Window, control door Old style Window, control door New style Gasket, control door Old style 09. ft. Tape, double sided, type VHB New style -- - Assy, control door Old style (Items - ) Assy, control door New style (Items -)

48 HOODS TO SKID ASSEMBLY

49 ITEM PART QTY DESCRIPTION NOTES Page 8 Assembly, front hood 08 Nut,.-8 hx nylock 09 Washer, flat.0 8B 0 Spacer, rod end 098 Washer, flat. Screw, shoulder Left 0 Screw, shoulder Right Page Assembly, rear hood Bolt, rod end 9 00 Washer, split lock Nut,.00- hx SS 0 Pin, clevis 00 Pin, cotter 9

50 TRAILER ASSEMBLY - SINGLE AXLE M L 9 K H J 0 G F 8 E 8 9 D N C 8 0 B 9 8 A O Q P 0

51 ITEM PART QTY DESCRIPTION NOTES 00 8 Nut,.- hex hd 08 Washer, flat. B Fender, single wheel 09 8 Screw.-X.0 hex hd 00 Nut,.-8 hex shackle lock 9 Plate, shackle bracket 8B Weldment, trailer chassis 8 00 Screw,.-8 hex shackle 9 9B Brace, tongue shipping 0 08 Screw,.0-0X.00 hex hd 0 Washer, flat.0 08 Washer, split lock.0 9 Nut,.0-0 hex 0 Bushing,.00 OD X. ID 009 Washer, flat Nut,.00- hex nylock 00 Clamp, tubing -. heavy duty 8 0 Harness, trailer 9 09 Screw,.00-X.000 hex hd 0 Chain, safety -,800 lbs rated 8B Weldment, flip tongue Non-adjustable Pin, jack - 000lb tube mounted Jack, 000lb top wind - tube mtd. 0 Coupler,.00 ball/.00 channel Non-adjustable Plug, grease cap - for zerk Cap, grease - with rubber plug 00lb 09 Outer bearing 8 Hub w/races 00lb 9 88 Single (00lb), no brakes 0 09 Inner bearing 0 Bearing seal DL0 0 0 Stud, wheel GR8 U-bolt 00lb 80 Leaf spring 00lb 0 Wheel, ST0/R, 80#- PR Nut,.00-0 wheel lug 8 /-0 Clear-zinc plated U-bolt nut 8 8 Tie-plate 00lb A 99B Weldment, hitch pos. Option: adjustable hitch, elec B 0 Actuator, hyd surge - ball, 000 lb Option: non-adjustable C 0 Weldment, lun. ring -.0ID/.0 tongue Option: non-adjustable D B Weldment, spare tire holder Option E 9 Breakaway Kit Option F 98 Coupler,.00 ball Option: adjustable G 99 Coupler,. ball Option: adjustable H 9B Hitch, pintle eye -.00 ID Option: adjustable J 09 Screw,.-x.000 hex hd Option: adjustable K 080 Washer, flat. Option: adjustable L 00 Nut,.- hex nylock Option: adjustable M 09 Actuator, hyd surge brake 00lb Option: adjustable actuator, hyd N 8B Weldment, flip tongue Option: for adj. actuator/hitch O Brake drum - 0" on." Option P 0 0" surge free-backing brake assy RH Option 0 0" surge free-backing brake assy LH Option 0" electric brake assembly kit, RH Option 0" electric brake assembly kit, LH Option Q 9 Axle, 00lb hydraulic Option 9 Axle, 00lb electric Option

52 TRAILER ASSEMBLY - TANDEM AXLE G 9 8 F 9 E 9 8 A 9 D 8 C B 0 9 8

53 ITEM PART QTY DESCRIPTION NOTES 9B Weldment, fender tandem 00 0 Nut,.- hx hd 08 0 Washer, flat Screw,.-X.0 hx hd 89B Weldment, trailer 00 Screw,.-8 hx shackle 00 Nut,.-8 hx shackle lock Plate, shackle bracket 9 0 Equalizer, tandem axle 0 08 Screw,.0-0X.00 hx hd 0 Washer, flat.0 08 Washer, split lock.0 9 Nut,.0-0 hx 00 Nut,.00- hx nylock 0 Washer, flat.00 0 Harness, trailer Clamp, tubing Chain, safety 9 09 Screw, hx hd 0 09 Actuator, hyd surge brake Adjustable 0 Bushing,.00 OD X. ID Pin, jack - 000lb tube mtd 0 Jack assy, 000# top wind 9B Brace, tongue shipping 8B Weldment, flip tongue For adjustable actuator Plug, grease cap - for zerk Cap, grease 8 09 Outer bearing 9 Brake drum - 0" on." 0 0 0" Surge brake assy RH Free backing 0 0" Surge brake assy LH Free backing 0" Electric brake assy rht 0" Electric brake assy lft 09 Inner bearing 0 Bearing seal DL0 0 0 Stud, wheel GR8 8 U-bolt 00lb 80 Leaf spring 00lb 9 Axle, 00lb hydraulic 9 Axle, 00lb electric 0 Wheel, radial tubeless white Nut,.00-0 wheel lug 9 Axis /-0 U-bolt nut 0 8 Tie plate, 00 lb 9B Coupler, lunette ring - ID For adjustable actuator 09 Screw, hx hd 080 Washer, flat. 00 Nut,.- hx nylock A 8B Weldment, flip tongue Option: non-adj actuator B 99B Weldment, hitch elec pos Option: adjustable actuaor C 0 Actuator, hyd surge brake Option: ball D 9 Breakaway Kit Option E B Weldment, spare tire holder Option F 99 Coupler,. ball Option: adjustable actuator G 98 Coupler,.00 ball Option: adjustable actuator

54 BRAKE LINES - SINGLE AXLE ITEM PART QTY DESCRIPTION NOTES 88 Hose, brake - male/male 09 Line, brake Line, brake Fitting, brake line T w/brckt 08 Clamp, muffler Clamp, tubing -.

55 BRAKE LINES - TANDEM AXLE ITEM PART QTY DESCRIPTION NOTES 88 Hose, brake - male/male 09 Line, brake Hose, brake - male/male 9 Fitting, brake line T w/brckt 09 Line, brake Clamp, muffler Clamp, tubing -.

56 REV: C PART NO: