DIESEL GENERATOR MMG175

Transcription

1 POWER PRODUCTS LLC DIESEL GENERATOR MMG PARTS MANUAL

2 INTRODUCTION Before servicing this machine, make sure the engine start switch is turned to off O, the circuit breakers are open (off, O ), the emergency stop switch is closed (pushed in), and the negative (-) terminal on battery is disconnected. Attach a DO NOT START sign to the control panel. This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit. If the unit is connected to a remote start or transfer switch, make sure the remote switch is also off and tagged. WARNING Before operating or servicing this equipment, read and understand the Magnum Operating Manual which was included with the unit when shipped form the factory. Failure to do so increases the risk of injury to yourself or others. MAGNUM PRODUCTS LLC Power Drive Berlin, WI 9 U.S.A. Phone: 90-- FAX: 90-- Toll Free: For technical or parts QUESTIONS, please contact Magnum Products Customer Support or Technical Support team at 90-- or toll free at Please have your serial number available. To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call Magnum Products to locate a dealer in your area. Engine Make: Engine Serial Number: Engine Model Number: Generator Make: Generator Model Number: Generator Serial Number: Unit Model Number: Unit Serial Number: WARNING CALIFORNIA PROPOSITION WARNING: Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects and other reproductive harm.

3 TABLE OF CONTENTS Page INTRODUCTION... ENCLOSURE PANELS... UNIT DECALS... UNIT DECALS (CONTINUED)... LUG BOX DOOR... LUG PLATE ASSEMBLY... 9 LUG BOX ASSEMBLY... 0 LEFT CONTROL PANEL ASSEMBLY... RIGHT CONTROL PANEL ASSEMBLY... CONTROL BOX ASSEMBLY... OUTLET PANEL ASSEMBLY... OUTLET PANEL ASSEMBLY FOR CAM LOCK OPTIONS... CAM LOCK PANEL ASSEMBLY OPTIONS... CAM LOCK DOOR ASSEMBLY (OPTIONAL)... 9 AIR FILTER ASSEMBLY... 0 EXHAUST SYSTEM ASSEMBLY... ENGINE MOUNT ASSEMBLY... FUEL LEVEL SENDING UNIT ASSEMBLY... FUEL TANK ASSEMBLY... GENERATOR TO ENGINE ASSEMBLY... GENERATOR BOX ASSEMBLY... GENERATOR BOX ASSEMBLY... 0 ENGINE ASSEMBLY... FUEL TANK AND SKID ASSEMBLY... ENGINE TO SKID ASSEMBLY... COOLING SYSTEM ASSEMBLY... LEFT FRONT DOOR ASSEMBLY... 0 LEFT REAR DOOR ASSEMBLY... RIGHT FRONT DOOR ASSEMBLY... CONTROL DOOR ASSEMBLY... LEFT SIDE CENTER PANEL ASSEMBLY... RIGHT SIDE CENTER PANEL ASSEMBLY... 9 LEFT FRONT CORNER ASSEMBLY... 0 RIGHT FRONT CORNER ASSEMBLY... FRONT PANEL ASSEMBLY... REAR PANEL ASSEMBLY... FRONT ROOF PANEL ASSEMBLY... REAR ROOF PANEL ASSEMBLY... LEFT REAR CORNER ASSEMBLY... RIGHT REAR CORNER ASSEMBLY... END AND LOWER SIDE PANEL ASSEMBLY... 0 UPPER SIDE PANEL ASSEMBLY... TRAILER ASSEMBLY... TRAILER BRAKE LINES... RECOMMENDED SPARE PARTS LIST...

4 ENCLOSURE PANELS

5 ITEM PART NO. QTY DESCRIPTION Page 0 End panel assembly Page Front panel assembly Page 0 Left front corner assembly Page Upper side panel assembly Page 0 Left front door assembly Page 0 Lower side panel assembly Page Left side center panel assembly Page 9 Right side center panel assembly 9 Page Upper side panel assembly 0 Page 0 Lower side panel assembly Page Left rear door assembly Page Left rear corner assembly Page Front roof panel assembly Page Rear roof panel assembly Page Rear panel assembly Page Right rear corner assembly Page Upper side panel assembly Page Right front corner assembly 9 Page Control door assembly 0 Page Right front door assembly-+

6 Generator can automatically start which can cause serious injury. Disconnect battery before servicing. Aggregat kann automatisch starten und körperliche verletzung verursachen. Vor servicearbeit batterie abklemmen. Generador puede arrancar automaticamente y causar lesiones personales. Desconecte la bateria antes de prestar servicio. Generateur puet demarrer automatiquement resultant en des accidents de personne. Deconnecter batterie avant tout entretien. UNIT DECALS DANGER PN: Decal, Red Stripe PN: Decal, Magnum Logo PN: 99 Decal, Mobile Lock doors. Access can cause electric shock or injury. GEFAHR Türen schliessen! Zugang kann elektrischen schlag oder verletzung verursachen. PELIGRO Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales. DANGER Fermer les portes d acces ou il pourrait en resulter risque d electrocution ou accidents de personne. WARNING Never change switch position with engine running. Results in damage to machine. WARNUNG Niemals schlter unstellen wenn motor läuft. Verursacht beschädigung des gerätes. ADVERTENCIA PN: 0 Decal, Magnum M Large Nunca cambie la posicion del interruptor al estar marchando el motor. Ya que esto podria conducir a daños en el equipo. AVERTISSEMENT Ne jamais changer la position de l interrupteur pendant que le moteur est en marche. Il pourrait en resulter risque de dommages a la machine. DANGER GEFAHR PELIGRO DANGER ULTRA LOW SULFUR FUEL ONLY S mg/kg DANGER GEFAHR PELIGRO DIESEL DANGER WARNING WARNING WARNING WARNUNG WARNUNG ADVERTENCIA PN: Decal, Ground WARNUNG ADVERTENCIA AVERTISSEMENT ADVERTENCIA AVERTISSEMENT PN: Decal, Ground AVERTISSEMENT Located on tongue of trailered units. www m-p-llc com PN: Decal, Magnum Logo w/web Note: All safety and operating decals are located on decal sheet 99, unless otherwise noted.

7 HINWEIS AVISO AVIS This machine is equipped with an EMISSIONS CONTROL DEVICE. Read the operator manuals for special operating information. Diese Maschine ist mit einer Einrichtung zur EMISSIONSBEGRENZUNG AUSGESTATTET. Spezielle Anleitungen zur Bedienung finden Sie in den Bedienungsanleitungen. Esta máquina está equipada DISPOSITIVO DE CONTROL con un DE EMISIONES. Lea los manuales del operador para información especial sobre funcionamiento. Cet appareil est équipé d un DISPOSITIFDE LUTTE CONTRE LES ÉMISSION. Lire les manuels de l opérateur pour des informations d utilisation spéciales. Generator can automatically start which can cause serious injury. Disconnect battery before servicing. Aggregat kann automatisch starten und körperliche verletzung verursachen. Vor servicearbeit batterie abklemmen. Generador puede arrancar automaticamente y causar lesiones personales. Desconecte la bateria antes de prestar servicio. Generateur puet demarrer automatiquement resultant en des accidents de personne. Deconnecter batterie avant tout entretien. DAS STARTEN DES GENERATORS COMIENZO DEL GENERADOR COMMENCEMENT DU GÉNÉRATEUR. TURN CONTROL SWITCH ON. PUSH ENGINE START ENGINE START CONTROL ON CONTROL OFF DAS AUFHÖREN DES GENERATORS PARADA DEL GENERADOR ARRÊT DU GÉNÉRATEUR ENGINE STOP CONTROL ON CONTROL OFF UNIT DECALS (CONTINUED) WARNING PN: Decal, Magnum Logo PN: Decal, Red Stripe WARNUNG ADVERTENCIA AVERTISSEMENT PN: 0 Decal, Magnum M Large PN: 99 Decal, Mobile PN: 99 Decal, Emissions Notice DANGER Lock doors. Access can cause electric shock or injury. GEFAHR Türen schliessen! Zugang kann elektrischen schlag oder verletzung verursachen. PELIGRO Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales. DANGER Fermer les portes d acces ou il pourrait en resulter risque d electrocution ou accidents de personne. WARNING WARNUNG ADVERTENCIA AVERTISSEMENT STARTING THE GENERATOR STOPPING THE GENERATOR. PUSH ENGINE STOP. TURN CONTROL SWITCH OFF PN: Decal, Controller Instructions CONTROL ON CONTROL OFF PN: Decal, Controller Switches PN: 9 Decal, Panel Light Switch (Optional) M MANUAL CLEAN AUTO DISABLE MANUAL/ SERVICE REGENERATION AUTO EXHAUST FILTER CLEANING PN: 99 Decal, Auto Exhaust Filter Cleaning CAUTION Not for use when generator is operated at 0 volts. PN: 0 Decal, Caution for 0V CSA Located behind lug box door. Note: All safety and operating decals are located on decal sheet 99, unless otherwise noted.

8 LUG BOX DOOR 9 ITEM PART NO. QTY DESCRIPTION NOTES 09 Screw, 0-X.00 pan phil 0W Door, lug box 0 Hinge, continuous Nut, 0- ser flg 0 Washer, split lock #0 00 Screw, 0-X.00 pan phil Assembly, cam lock, qrtr. turn 9 Handle, lug door

9 LUG PLATE ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Nut,.- ser flg lock Panel, lug box glastic Bus, lug extension 90 Lug, terminal dual #-0mcm 0 0 Screw,.-X.000 hx hd Bus, main breaker out 00 Screw,.-X std hex Bus, grounding link 9

10 LUG BOX ASSEMBLY 0 9 TO CONTROL BOX ITEM PART NO. QTY DESCRIPTION NOTES 0 Rivet,. dia W Angle, top lug box W Box, lug enclosure Switch, trigger safety, N.O. & N.C. 00 Nut, U-clip,.- 0 Nut,.- ser flg lock 00 Screw,.-X.000 hx hd 0 Washer, flat. X. 9 Page Assembly, lug door 0 09 Screw, 0-X.00 pan phil 9W Panel, lug box outlet 0 Screw,.-X.0 hx hd Page 9 Assembly, lug plate 00 Screw,.-X.000 hx hd 0 Nut, 0- ser flg 0

11 LEFT CONTROL PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Holder, manual 09 Screw, 0-X.00 pan phil W Panel, control left 0 Hinge, left control panel 0 Nut, 0- sflg G 0 Rivet, /", closed end, alu. 00 Nut, U-clip,.-

12 RIGHT CONTROL PANEL ASSEMBLY A 0 9 B

13 ITEM PART NO. QTY DESCRIPTION NOTES 0W Panel, digital control Regulator, voltage - SE 0 00 Nut, - nylock 0 Screw, -X.00 pan phil 0 Switch, toggle - 0A VAC 9 Kit, voltage adjustment pot. 0 Hinge, control panel - 09 Screw, 0-X.00 pan phil 9 0 Nut, 0- ser flg G 0 9 Controller, eng/gen - prog. 99 Bracket, control board wire guide 09 Plug, hole.00 dia. white -- 9 Guard, potentiometer Not shown A 0 Light, interior control panel Option B 0 Switch, toggle - 0A VAC Option

14 On Off A B D 0 F 0 G H J C E CONTROL BOX ASSEMBLY

15 ITEM PART NO. QTY DESCRIPTION NOTES B Weldment, control box 0 Screw,.0-0X.00 sflg hex Transformer, current Relay, V 0A n.c./0a n.o. w/ diode 00 Screw, 0-X.0 pan phil 0 Kit, ground bar 0 Nut,.0-0 sflg G ZC 0 Nut, 0- sflg G ZC 9 0 Block, terminal - 0 pos Nut, M-. sflg lock 09 Connector, pin, deutsch B Spacer, breaker." long Block, terminal - pole, Bussman 09 Screw,.0-0X.00 std hex 09 Screw, 0-X.00 pan phil Page Assembly, right control panel Nut,.- cage G ZC 00 Screw,.-X.000 std hex 9 0 Washer,. flat./ 0 B Panel, cable guard Page Assembly, outlet panel 0 Screw, M-.X0 sflg hex Page Assembly, lug box 009 Washer, M ext star ZC 99 Stud, ground Screw,.0-0X. pan phil Breaker, 00A, pole Page Assembly, left control panel 9 0 Plug, Deutsch connector hole 0 Washer, lock, -pin Deutsc Nut, Deutsh -pin plug A Stop, MM din rail end Option B Relay, voltage sensing Option: buck transformer C Base, relay - pos. Option D 9 Relay, DPDT, VDC, pos. Option: position switch E 00 Rail, din MM X.00" Option F 9 Fitting, bushing Option -.00ODX.ID G Charger, battery Option H Transformer,.: -phase Option: buck transformer J Relay, 0A 0VAC power Option: buck transformer

16 OUTLET PANEL ASSEMBLY 0 9 A B ITEM PART NO. QTY DESCRIPTION NOTES 0 Receptacle, 0V/0A GFI 0 Nut, 0- nylock 09 Receptacle, 0/0V 0A twist lock 09 Breaker, 0A, 0V, -pole 09 Breaker, 0A, 0V, -pole 00 Screw, 0-X.00 pan phil 00 Screw, -X.0 pan phil 00 Nut, - nylock 9 00 Screw, -X.0 pan phil 0 0 Screw, -X.00 pan phil 90 Block, terminal - pos W Panel, outlets 00 Washer, split lock # A Receptacle, 0V/A inlet Option: Edison plug B 00 Screw, 0-X.0 pan phil Option: Edison plug

17 OUTLET PANEL ASSEMBLY FOR CAM LOCK OPTIONS 0 9 ITEM PART NO. QTY DESCRIPTION NOTES 09 Breaker, 0A, 0V, -pole 0 Receptacle, 0V/0A GFI 09 Breaker, 0A, 0V, -pole 0 Nut, 0- nylock 09 Receptacle, 0/0V 0A twist lock W Panel, outlets 00 0 Washer, split lock # 00 Screw, -X.0 pan phil 9 0 Screw, -X.00 pan phil 0 90 Block, terminal - pos 00 Screw, 0-X.00 pan phil 00 Screw, -X.0 pan phil 00 Nut, - nylock W Panel, cam lock box

18 CAM LOCK PANEL ASSEMBLY OPTIONS FEMALE MALE 9 0 ITEM PART NO. QTY DESCRIPTION NOTES 009 Nut,.00- ser flg Bus, cam lock mount 00 Connector, cam lock fml - white 0 Connector, cam lock fml - green Connector, cam lock fml -black Connector, cam lock fml - red Connector, cam lock fml - blue 0 0 Screw, -X.0 pan phil 9 9W Panel, cam lock mounting Single cam Washer, #0 flat.9/ Nut, 0- nylk G Switch, trigger safety N.O. & N.C. W Panel, cam lock mounting Dual cam 0 Conn. cam lock ml - black 0 Conn. cam lock ml - red 09 Conn. cam lock ml - blue Conn. cam lock ml - white Conn. cam lock ml - green

19 CAM LOCK DOOR ASSEMBLY (OPTIONAL) 9 ITEM PART NO. QTY DESCRIPTION NOTES 09 Screw, 0-X.00 pan phil W Panel, cam lock door 0 Hinge, continuous Nut, 0- ser flg 0 Washer, split lock #0 00 Screw, 0-X.00 pan phil Assembly, cam lock, qrtr turn 9 Handle, lug door 9

20 AIR FILTER ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 9 Filter, air 0-99B Bracket, air filter - 00 Screw,.- x.00 std hex - ss - 0 Element, air filter Not shown - 0 Element, air filter safety Not shown 0

21 EXHAUST SYSTEM ASSEMBLY 9 0 ITEM PART NO. QTY DESCRIPTION NOTES 9B Panel, lower bulkhead 9B Bracket, DFP filter support 09 Clamp, air filter - I.D Filter, exhaust - size riro Contact John Deere Service Center for replacement 99 Clamp, v-band -.00 I.D./. O.D. 9 Pipe, exh DPF conn. - weld 9 Pipe, exhaust engine out weldment 99 Pipe, exhaust DPF out Cap, rain Screw,.- x.00 std hex - ss 0 Washer,. plit lock zc 00 Washer,. flat./.00 - ss 0 Nut,.- hex G zc 0 Clamp, muffler -.00 wide band Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

22 ENGINE MOUNT ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 00 Nut,. - hx hd 0 Washer,. split lock 0 Washer,. flat 9B Weldment, engine mount 0 Shock mount, rubber 0 Washer, snubber 09 Screw,. - x.00 hx

23 FUEL LEVEL SENDING UNIT ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Sender, fuel 0 Washer, split lock #0 00 Screw, 0-X.0 pan phil Gasket, fuel sending unit

24 FUEL TANK ASSEMBLY 0 9 A B

25 ITEM PART NO. QTY DESCRIPTION NOTES 90 Fitting, hose barb -.MNPT x. 9 Fitting, 90 barb brs -.0NPT x. 9 Vent, plastic fuel ft. Hose, fuel - SAE 0R D- Page Assembly, fuel level sender 0B Tank, fuel - 0 gallon 9 Nipple, pipe -.00 NPT X 9 Plug,.00NPT X hex socket 9 Fitting, Strt -.00MNPT x.00 barb 0 9 Clamp, hose - SAE 00 Clamp, hose -. fuel hose crimp style A B Weldment, containment pan Option B 00B Tank, fuel - 0 gal. UNA rated

26 GENERATOR TO ENGINE ASSEMBLY GENERATOR TO ENGINE CONNECTION TO ENGINE BLOCK 0 9

27 ITEM PART NO. QTY DESCRIPTION NOTES 90 Generator, PSL0 00 Nut,.- hex 0 Washer,. split lock 09 Washer, flat M 0 Washer, flat. 09 Screw,.-X.0 hx 00 Screw, M0X.X hx 0 Shock mount, rubber 9 0 Washer, snubber 0 Anti-turn bolt. X Generator, PSL0 Option: Super start Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

28 GENERATOR BOX ASSEMBLY -position voltage selector switch 0 0 9

29 ITEM PART NO. QTY DESCRIPTION NOTES B Panel, generator box top B Panel, generator box right 0 0 Screw, MX.0X hx ser flg 00 0 Insert, M threaded Block, terminal - pole 0 Screw, MX0.X pan phil 00 Washer, flat M 00 Nut, M hx nylock 9 9B Panel, generator box front 0 0 Switch, phase - A, -pos 0 Screw, MX0.X pan phil 90 Seal, generator box 0B Panel, generator box left 00 Screw, MX0.X0 pan phil 0B Bracket, phase switch B Panel, generator box rear 9

30 GENERATOR BOX ASSEMBLY -position voltage selector switch

31 ITEM PART NO. QTY DESCRIPTION NOTES B Panel, generator box top B Panel, generator box right 0 Screw, MX.0X hx ser flg 00 Insert, M threaded 0 Screw, MX0.X pan phil 00 Washer, flat M 00 Nut, M hx nylock 9B Panel, generator box front 9 Switch, phase - A, -pos 0 0 Screw, MX0.X pan phil 90 Seal, generator box 0B Panel, generator box left 00 Screw, M-0.X0 pan phil 0B Panel, generator box rear 9B Bracket, phase switch B Box, rear generator extension 0 Lug block, pos 9 Lug, switch ext. terminal 9 Generator, PSL0 Super start

32 ENGINE ASSEMBLY 0 9 K H L 9 M 0 0 J A M L B K A C E B D F G F

33 ITEM PART NO. QTY DESCRIPTION NOTES 0 Engine, Deere 0HFG9 - it - hp 9 Seal, M 0 Insert, air hose reducer Pipe, air filter inlet Fitting, MX. -.0 barb Filter element, fuel - final 9 Filter element, OVR oil filter 9 9 Spacer, fan - 0 Fan, engine - " 00 Washer, flat M0 Screw, M0X.X00 hx Belt, fan/alternator Page Assembly, engine mount 00 Screw, MX hx ser flg 9 Fitting, hose barb.0nptm x 90 Fitting,.00FNPT X MX. 0 Nipple, pipe -.00 NPT 9 99 Valve, ball NPT 0 00 Fitting, hose barb.00mnpt x. 0 Clamp, hose ft. Hose, -. I.D. Fuel filter, primary -- Kit, primary and final fuel filter Items & Assembly, engine Items - A 00 Fitting, hose barb Option: coolant heater B 0 Clamp, hose Option: coolant heater C 00 ft. Hose, coolant -. I.D. Option: coolant heater D 00 ft. Hose, coolant -. I.D. Option: coolant heater E 99 Heater, 0V, 00W Option: coolant heater F 00 Screw, MX.0X hx ser flg Option: coolant heater G 00 Nut, M hx ser flg lock Option: coolant heater H 9 O ring,." Option: coolant heater J Fitting, O ring seal -. x M Option: coolant heater K 9 Seal, M Option: coolant heater L 9 Fitting, O ring seal -.00MNPT Option: coolant heater M Fitting, 90 - brass -.00NPTF Option: coolant heater Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

34 FUEL TANK AND SKID ASSEMBLY A C D B 9 0 G H J 9 0 F E

35 ITEM PART NO. QTY DESCRIPTION NOTES 9B Weldment, lift structure - top 9B Weldment, lift channel upright 0 Screw,.- x.000 flg hex G 09 Washer, M flat LB DIN 09 Washer, M split lock LB DIN 00 Nut,.- hex G ZB B Plate, gusset - black Screw,.0-0 x.0 flg hex G ZB 9 00 Washer, M0 flat LB DIN 0 0 Washer,.0 split lock ZB 09 Nut,.0-0 hex G LB 9B Bracket, lift structure side 00 0 Screw,.- x.000 std hex - SS 0 0 Washer,. flat - SS bonded rubber Nut,.- sflg ZC case hardened 99B Weldment, skid 00 Screw, M0X.X0 ser flg Clamp, hose 9 9 Hose, fuel -. ID X ft. Hose, fuel -. ID 0 psi Page Assembly, fuel tank 9 Clamp, hose Hose, fuel fill 00 Nut, U-clip -.- A B Bracket, interior light Option: interior light B 9 Light, interior with switch Option: interior light C 09 Screw,.- x ser flg Option: interior light D 009 Nut,.- ser flg Option: interior light E B Weldment, containment pan Option: containment F 00 Nut,.- U - clip Option: containment G 0 Screw,.-X.0 hx hd Option: containment H 0 Washer,. split lock Option: containment J 09 Washer,. flat./.00 Option: containment

36 ENGINE TO SKID ASSEMBLY A D E H B C F G L J C K Trailer Mounting Hardware

37 ITEM PART NO. QTY DESCRIPTION NOTES Page Assembly, engine 90 Strap, ground - 0 in. 0 Cable - assy, grd 09 Washer, flat. 0 Screw,.-X.00 hx Bracket, battery hold-down 0090 Nut,.0-0 wing 009 Washer, fender. 9 Bolt, J x Cable, battery - " /0 red 0 Cable, battery - " /0 blk Page Assembly, skid 00 Screw, hx ser flg M0X.X0 00 Screw,.-X hx hd 0 Clamp, tubing -.0 lt duty 0 Nut,.- hx hd 0 Washer, split lock. 09 Washer, flat. 9 B Aux line bracket 0 0 Nut,.- hx ser flg lock 0 Screw,.-x hx flg 00 Washer, flat. 00 Nut,.- hx nylock A 0 Nut,.- hx hd Option B 0 Washer, split lock. Option C 09 Washer, flat. Option D 9 Light, interior with switch Option E B Bracket, interior light Option F 0 Nut,.0-0 hx ser flg Option G 9 Battery disconnect switch Option H 9B Bracket, battery disconnect Option J 09 Screw,.0-0X.000 hx Option K 0 Screw,.-X.00 hx Option L 09 Washer, flat.0 Option

38 COOLING SYSTEM ASSEMBLY

39 ITEM PART NO. QTY DESCRIPTION NOTES 90 Radiator, MMG0- tier IV 990B Radiator shroud B Weldment, fan schroud-lh 99B Weldment, fan shroud-rh 990B Guard, fan - lft 999B Guard, fan - rht 0 Fitting, nittple, pipe -.00NPT x close 99 Valve, ball.00nptf 9 00 Fitting, strt-.00mnpt x. barb brs 0 0 Clamp, hose - sae 00 (.-.0) 00. ft. Hose,. Horizon 00psi class A 0 Clamp, v-band Screw,.- x. flg hex zc 0 0 Screw,.0-0 x.00 sflg hex G zc 0 0 Nut,.0-0 sflg G zc 09 Screw,.- x.000 sflg hex G zc 00 Clamp, hose - constant torque Hose, radiator - upper ( T) 9 9 Hose, radiator - lower ( T) 0 0 Clamp, hose - constant torque Hose, C.A.C x.0 0 Clamp, hose - constant torque Pipe, C.A.C. outlet weldment - 9 Hose, C.A.C x deg 9 Pipe, C.A.C. inlet - 9 Hose, C.A.C x 90 deg 00 Clamp, hose -.0 fuel hose crimp style 009 ft. Hose, fuel -.00 SAE 0R D- 9 Clamp, hose - SAE 00 (.-.) miniature 0 90 Hose, over flow 0 Jug, overflow (qt.) 9 Cap, overflow bottle 0B Support, overflow jug - black 0 Screw,.0-0 x. sflg hex zc 9 Sensor, low coolant (GEMS) metal/plastic 99B Mount, radiator - 0 Screw,.- x.0 sflg hex G zc 009 Nut,.- sflg zc 9 90B Panel, upper bulkhead 0 99B Panel, side bulkhead 0 Nut,.0-0 sflg G zc 00 Screw,.- x.000 std hex - ss 00 Washer,. flat./.00 - ss 00 Nut,.- u-clip, long type spring steel 99 Cap, radiator 9

40 LEFT FRONT DOOR ASSEMBLY 9 0 0

41 ITEM PART NO. QTY DESCRIPTION NOTES Foam, small duct rht 9 Foam, front lft door upper 09W Duct, front door Foam, front duct face - lft Foam, door duct lft Foam, small duct lower 9 Foam, front lft door lower 900ZC Rod, door prop 9 00 Pin, roll. X. 0 09Z Bracket, prop rod 0 Rivet,. dia 0W Door, front left 9 Latch, T-handle right - ccw 0 Screw,.-X carriage 9 Hinge, left (male) 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G Assy, front left door Items -

42 LEFT REAR DOOR ASSEMBLY 9 0 0

43 ITEM PART NO. QTY DESCRIPTION NOTES 9 Foam, small duct rght 9W Duct, rear door 9 Foam, rear lft duct face 90 Foam, door duct lft 9 Foam, rear lft duct lower 9 Foam, rear lft door upper 9 Foam, rear lft door lower 900ZC Rod, door prop 9 00 Roll pin,. x Rivet,. dia 09Z Bracket, prop rod 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G Hinge, right (male) 0 Screw,.-X carriage W Door, rear left 9 Latch, T-handle - left cw -- Assy, rear left door Items -

44 RIGHT FRONT DOOR ASSEMBLY 9 0 0

45 ITEM PART NO. QTY DESCRIPTION NOTES Foam, small duct rght W Duct, front door Foam, front duct face - lft Foam, door duct lft Foam, small duct lower 9 Foam, front right door upper 9 Foam, front right door lower 900ZC Rod, door prop 9 00 Pin, roll. X. 0 0 Rivet,. dia 09Z Bracket, prop rod 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G Hinge, right (male) 0 Screw,.-X carriage 9W Door, front right 9 Latch, T-handle - left cw lock Assy, front right door Items -

46 CONTROL DOOR ASSEMBLY 9 0

47 ITEM PART NO. QTY DESCRIPTION NOTES 900W Door, control 0 0 Rivet,. dia 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G 9 Hinge, left (male) 0 Screw,.-X carriage Latch, door - stainless cable w/ ball 9 9 Latch, T-handle right - ccw 0 Flap, control door 0W Bracket, door flap Foam, panel - control door Window, control door 09.ft. Tape,. double sided type VHB B Brace, control door - black -- Assy, control door Items -

48 LEFT SIDE CENTER PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES W Panel, left/middle/front 0W Panel, right/middle/front 00 Nut, U-clip,.- 0 Washer, flat. 00 Screw,.-X std hex

49 RIGHT SIDE CENTER PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 9W Panel, right/middle/rear 0W Panel, right/middle/front 00 Nut, U-clip,.- 0 Washer, flat. 00 Screw,.-X std hex 9

50 LEFT FRONT CORNER ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 999W Panel, left front corner 990 Foam panel - front corner Hinge, left (female) 0 Screw,.-X carriage 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G 00 Nut, U-clip, Assy, left front corner Items - 9 0

51 RIGHT FRONT CORNER ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 900W Panel, right front corner 99 Foam panel - front corner Hinge, left (female) 0 Screw,.-X carriage 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G 00 Nut, U-clip, Assy, right front corner Items - 9

52 FRONT PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 9W Panel, front - 99 Foam panel, front top 99 Foam panel, front lower Assy, front panel Items -

53 REAR PANEL ASSEMBLY 9 ITEM PART NO. QTY DESCRIPTION NOTES Foam, panel - rear duct face W Duct, rear 9 Foam, duct (L) Foam, rear duct lower 9 Foam, duct (R) 99 Foam, panel long Foam, rear panel short 0 Rivet,. dia 9 0W Panel, rear -- Assy, rear panel Items - 9

54 FRONT ROOF PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 990W Panel, front roof 0 Panel, access 99B Panel, roof insert Foam panel - frt roof 9 Insulation, ceramic roof 00 Screw,.-X std hex 0 Washer, flat. 00 Nut, U-clip, Assy, front roof Items -

55 REAR ROOF PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0W Panel, roof rear Foam, rear roof panel Assy, rear roof Items -

56 LEFT REAR CORNER ASSEMBLY

57 ITEM PART NO. QTY DESCRIPTION NOTES 90 Foam, small duct right 9 Foam, small duct face W Duct, side air Foam, rear left corner 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G 99 Foam, small duct lower 9 00 Nut, nylock 0 0W Panel, left rear 0 Port, fuel fill 00 Washer, flat #0 SS 09 Screw, 0-X. pan phil B Tube, filler 9 Gasket, fuel fill Cap, fuel fill 0 Rivet, /", closed end, alu. 0 Screw,.-X carriage 9 0 Hinge, right (female) 0 9 Foam, corner 00 Nut, U-clip, Assy, left rear corner Items -

58 RIGHT REAR CORNER ASSEMBLY

59 ITEM PART NO. QTY DESCRIPTION NOTES 0 Switch, e-stop, assy N.O./N.C. 0 Block, e-stop contactor N.C. Block, e-stop contactor N.O./N.O. 0 Switch, e-stop operator B Panel, emergency stop 0 Rivet,. dia 0W Panel, rear right 9 Foam, corner 9 0 Screw,.-X carriage 0 Hinge, left (female) 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G 9 Foam, duct (L) Foam, rear right corner W Duct, side 9 Foam, duct face 99 Foam, duct lower 9 00 Nut, U-clip,.- 0 Latch, door - stainless cable w/ ball -- 0 Assy, right rear corner Items - 0 9

60 END AND LOWER SIDE PANEL ASSEMBLY 9 ITEM PART NO. QTY DESCRIPTION NOTES 0W Panel, end Foam, end panel -- 0 Assy, front/rear panel Items - 00 Nut, U-clip,.- 0 Foam, lower side panel W Panel, lower side -- 0 Assy, front lower panel Items - Foam, lower side panel W Panel, side -- Assy, rear lower panel Items - 09Z Bracket, prop rod 9 0 Rivet,. dia 0

61 UPPER SIDE PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES W Panel, left rear upper Foam, right rear upper -- Assy, rear/left upper panel Items - W Panel, right front upper 9 Foam, right front upper -- 9 Assy, front upper panel Items - W Panel, right rear upper -- Assy, rear/right upper panel Items & 00 Nut, U-clip,.-

62 TRAILER ASSEMBLY A B 0 C TO FENDER TO FRAME 9 0 D E ITEM PART QTY DESCRIPTION NOTES B Weldment, trailer frame B Weldment, rear step rh 0 0 Screw,.00-X.0 sflg hex 0 0 Washer,.00 flat./ Nut,.00- nylock B Fender shield, large trailer 09 Screw, M-.00X90 std hex G0.9

63 ITEM PART QTY DESCRIPTION NOTES 0 Nut,.00- nylk G Nut,.- sflg case hard 0 B Weldment, fender 09 Screw,.-X.000 sflg hex G 9 Grommet,.0 9 Light, clearance -.0 red 9 Light, clearance -.0 amber 9 Pad, slip resistant 0 x 0B Weldment, front step rh 9 Jack, top wind - 000lb Jack only B Weldment, jack Includes item 9 9B Weldment, front step lh 0 B Weldment, rear step lh 0 Grommet,. 00 Light,.0 red tail/turn 0 Plug, wire For tail/turn lights 9 Light, utility.0 0 Plug, wire For clearance lights 0B Cover, brake guard 0 Screw,.0-0X. std hex 0 Washer, split lock Nut,.0-0 nylock 0 09 Chain, trailer safety 099 Screw,.00-X.00 std hex G 0 Washer, flat.00 SAE Actuator, trailer 9B Hitch, pintle eye (adj) - ID 09 Screw,.-X.000 hx 09 Washer, flat M 00 9 Nut,.- nylock 0 Screw,.-X.00 flg hex 9 0 Washer, sqr. bevel structural. galvanized 0 00 Washer, flat. 0 Nut,. - ser flg Axle 000# - frame Hydraulic brake -- Axle 000# - frame Option: electric brake Surge free-backing brake Left -- Surge free-backing brake Right -- Electric brake assy Option: left -- Electric brake assy Option: right Inner grease seal." Inner hub bearing Inner bearing cup Drum, large trailer brake 000# axle Outer bearing cup 9 Outer hub bearing 0 Spindle washer 0 Spindle nut Spindle nut - cotter pin Dust cap 009 Nut, wheel lug 0 Wheel, 0- LTE -- Decal, reflective tape kit Not shown: white --.ft. Tape, conspicuity - Not shown: red/white -- Harness, trailer Not shown A B Weldment, spare tire carrier Option B 9 Breakaway kit Option C 9B Weldment, hitch elec. Option: -pos adjustable D 99 Coupler,. ball Option: adjustable hitch E 9 Coupler,. ball - bulldog 00lb Option: bulldog ball

64 TRAILER BRAKE LINES

65 ITEM PART NO. QTY DESCRIPTION NOTES 09 Brake line, / x 0 9 Fitting, T w/bracket Brake line, / x 0 9 Connector, brake line 09 Fitting, T 09 Brake line, / x 0 09 Hose, brake 099 Clip, brake hose

66 RECOMMENDED SPARE PARTS LIST Lug Door Safety Swtiches()... Voltage Regulator (SE 0)... Digital Controller... 9 Voltage Potentiometer... 9 Starter Relay Hour Service Kit... SK0 Hose, Radiator - Upper... 9 Hose, Radiator - Lower... 0 Sensor, Low Coolant... 9 E-Stop Assembly... 0 Overflow Jug Assembly... 0 Engine Alternator...

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