34 DECK ASSEMBLY A. SEE THE DECAL LIST SECTION FOR ALL DECALS /8 STD. FLAT WASHER TENSIONER w/ BUSHING

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1 3 4 B 1 8 Z PARTS MANUAL

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3 34 DECK ASSEMBLY # # /16-18 X 1 HHCS 43 DECK BELT IDLER /16-18 X 1-1/4 HHCS /8-11 X 1-1/4 HHCS /8-16 X 2-1/4 HHCS /16-18 NYLOC NUT /8-16 NYLOCK NUT /8-16 NYLOCK NUT /8 STD. FLATWASHER /4-16 HEX NUT CALIPER PULLEY /4 STD LOCK WASHER TENSIONER W/BUSHING /16 STD FLAT WASHER RETAINING WASHER /4 SAE FLAT WASHER HEX PULLEY /16-18 X 3/4 CARR BOLT BEARING SPACER TUBE /16-18 X 1 CARR BOLT IDLER SUPPORT /8-16 X 3 CARR BOLT 53 LIFT CHAIN ASSY /16-18 X 1-1/4 CARR BOLT /8-24 WHIZLOCK NUT /8-24 WHIZLOCK NUT Z34 DECK DECK LIFT ANGLE Z34 SUB PLATE LIFT CLEVIS BELT SHIELD FRONT LIFT CHAIN GRASS DEFLECTOR CONNECTOR LINK DECK BELT ANCHOR STUD Note A BELT ROUTING DECAL Note A CAUTION DECAL 20 BLADE BELT IDLER Note A DANGER DECAL RIGHT EYEBOLT /8 16 x 2.5 HHCS RETAINING WASHER /8 16 NYLOCK NUT HIGH LIFT BLADE /8 STD. FLAT WASHER IDLER PIVOT TENSIONER w/ BUSHING HEX PULLEY RIGHT IDLER SPACER 65 FRONT LIFT CHAIN ASSY DRIVE IDLER (PLASTIC) 27 JACK SHAFT ASSY /8 24 UNF WHIZ LOCK NUT FRONT LIFT CHAIN /16-18 X 1-1/4 HHCS CONNECTOR LINK /8-16 X 3-1/2 HHCS ANCHOR STUD /8-11 X 7 HHCS ANCHOR STUD ASSY /16 18 NYLOC NUT HEX PULLEY /8-16 NYLOC NUT SPRING MOUNT /8-11 NYLOC NUT BLADE SPINDLE ASSY /8 HEAVY FLAT WASHER JACK SHAFT MOUNT SPINDLE BEARING JACK SHAFT SPINDLE SPINDLE HOUSING SPINDLE SHAFT SPINDLE SHAFT BEARING SPACER TUBE SPINDLE BEARING /8 DISC SPRING WASHER SPINDLE HOUSING PULLEY SPACER WHEEL WASHER SPRING HEX PULLEY - 5-3/ BLADE PULLEY WASHER Note A ROTATIING PARTS WARNING Note A DISCHARGE WARNING LARGE YOKE BLADE DRIVE BELT NOTE: 1. ALL PARTS ARE LISTED IN THE CHART(S),BUT NOT ALL ARE DISPLAYED IN EXPLODED STATE. 2. IF NO PART NUMBER IS LISTED, THE PART IS AN ASSEMBLY, AND THE PARTS MUST BE PURCHASED INDIVIDUALLY. A. SEE THE DECAL LIST SECTION FOR ALL DECALS.

4 MAIN FRAME ASSEMBLY Fig. 2 of MAIN FRAME ASSEMBLY Fig. 2 of

5 MAIN FRAME ASSEMBLY Fig. 1 of MAIN FRAME ASSEMBLY Fig. 1 of

6 MAIN FRAME ASSEMBLY # # /4-20 X 1 HHCS 43 MAIN FRAME W/BEARING /4-20 X 1-1/4 HHTB /4-20 X 3/4 HHCS 44 MAIN FRAME WELDMENT /16-18 X 5/8 HHCS /8 FLANGE BEARING /16-18 X 3/4 HHCS LIFT ARM RR W/BUSH /16-18 X 1 HHCS LIFT ARM LR W/BUSH /16-18 X 1-1/4 HHCS CONTROL TUBE RH /16-18 X 1-3/ CONTROL TUBE LH /16-18 X 2-1/2 HHCS CONTROL ARM /16-18 X 2.75 HHCS REAR BRACE /8-16 X 1-3/4 HHCS FUEL TANK MOUNT /8-16 X 2 HHCS BATTERY FENDER MOUNT /8-16 X 4-1/2 HHCS FENDER RH /4-28 X 1/2 HHCS Note A CUTTING HEIGHT DECAL Note C #10-24 X 5/ DECK LIFT ROD #5-40 X 1 MACH SCREW Note C WIRE HARNESS Z34 KAWASAKI #12-24 X 5/8 THR CUT DECK LIFT SHAFT /2-20 LUG NUT TRANS BRACE /4-28 SET SCREW DECK HEIGHT TUBE #10-24 NYLOCK NUT CONTROL MOUNT SPACER /4-20 NYLOC NUT CONTROL SUPPORT ROD /16 18 NYLOC NUT Note C POSITIVE CABLE /8 NYLOCK NUT Note C NEGATIVE CABLE #5-40 HEX NUT FOOT TREAD /4 LOCKWASHER DRIVE WHEEL ASSY /16 LOCKWASHER Note A Z34 DECAL /16 FLATWASHER PUMP IDLER SPRING /8 FLATWASHER PARK BRAKE CABLE /2 FLATWASHER BRAKE RETURN SPRING /4 SAE FLATWASHER MUFFLER STRAP /32 X 3/4 COTTER PIN FUEL TANK BRACE /8 X 1-1/4 COTTER PIN BATTERY BOOT Z /16 X 3/16 X 1 MACH KEY CONTROL STOP E-RING 70 ENGINE ASSY - 15KAW /4-20 WHIZLOCK NUT /16 18 WHIZLOC NUT /16-20 X 3 HHCS Note C /4-20 WING NUT MUFFLER 15 / 17 KAWASAKI ENGINE SHAFT SPACER HP KAW FH451V HEIGHT CONTROL PUMP DRIVE PULLEY REAR LIFT PIVOT CLUTCH LIFT ARM RF CLUTCH SPACER LIFT ARM LF Note A REFUELING LABEL FOOT LIFT ARM /16 DISC SPRING WASHER REAR GUARD 78 THREAD LOCKER 242 (BLUE) NOTE: 1. ALL PARTS ARE LISTED IN THE CHART(S),BUT NOT ALL ARE DISPLAYED IN EXPLODED STATE. 2. IF NO PART NUMBER IS LISTED, THE PART IS AN ASSEMBLY, AND THE PARTS MUST BE PURCHASED INDIVIDUALLY. A. SEE THE DECAL LIST SECTION FOR ALL DECALS. B. SEE THE TRANSAXLE SECTION. C. SEE THE ELECTRICAL CONTROLS SECTION.

7 MAIN FRAME ASSEMBLY # # 79 HANDLES - BOXED GAS LINE CLAMP VALVE GROMMET 80 LITERATURE PACKET Z34 KAWASAKI SHUT OFF VALVE FUEL LINE PLASTIC TIE x 12 x 2 mil PLASTIC BAG PRO QUALITY CHECKLIST QTY ENCORE LEASE CARD ENGINE MANUAL FH KAWASAKI WARRANTY REGISTRATION FORM OPERATORS MANUAL Z BOLT BAG Z /16 18 x 3/4 HHCS /16-18 x 1-1/2 HHCS /16 LOCK WASHERS QTY /16 18 WHIZLOCK NUTS HANDLE ANGLE Note A x 10 x 4 mil PLASTIC BAG INSTRUCTION SHEET HANDLE W/GRIP 132 QTY Z-HANDLE / ADJ HANDLE GRIP (RIDER) HANDLE PLUG BUMPER FOLDER 136 Note B TRANS AXLE ASSY QTY. 101 CONTROL PANEL ASSY /16 18 x 1.25 HHTB #10 24 x 5/8 MACH. SCREW #10 24 NYLOC NUT QTY E-RING 5/ /16 18 WHIZLOCK NUT /8 HEAVY WASHER CONTROL PANEL w/ BUSHING 144 QTY ENGAGEMENT BUSHING CONTROL PANEL WELDMENT PARK BRAKE LEVER w/ GRIP Note A CONTROL DECAL Note A PARK BRAKE DECAL Note C THROTTLE CONTROL - CONSOLE Note C PARK BRAKE SWITCH FUEL TANK ASSY FUEL TANK / FENDER FUEL CAP - LARGE DUMP VALVE CHANNEL PART# #12 24 x 5/8 THREAD CUTTING SCREW /16 18 JAM NUT /16 18 x 1.75 CARR. HD. FULL THD DUMP VALVE CHANNEL DUMP VALVE ROD RETAINING CLIP KNOB PART# PART# PART# /16 24 HEX JAM NUT CONTROL LINK SHORT ROD END DECK LIFT LINK ASSY PART# /8-24 WHIZLOCK NUT CONNECTOR LINK /8 ROD END RIGHT BRAKE CRANK ASSY PART# SEAT - BOXED SEAT LT. GREY W/O TRACK ENCORE W/LOGO SEAT SWITCH SEAT FOLDER CONTROL ASSY LONG /16 24 HEX JAM NUT CONTROL LINK LONG ROD END CONTROL ASSY SHORT 5/16 18 x 1 1/4 HHTB /4-28 HHCS PLATED /16 18 NYLOCK NUT /16 18 WHIZLOCK NUT BRAKE CRANK RH WELDMENT PLATED BRAKE ROD NYLON BUSHING /8 PUSH NUT PARK BRAKE SWIVEL SPRING NOTE: 1. ALL PARTS ARE LISTED IN THE CHART(S),BUT NOT ALL ARE DISPLAYED IN EXPLODED STATE. 2. IF NO PART NUMBER IS LISTED, THE PART IS AN ASSEMBLY, AND THE PARTS MUST BE PURCHASED INDIVIDUALLY. A. SEE THE DECAL LIST SECTION FOR ALL DECALS. B. SEE THE TRANSAXLE SECTION. C. SEE THE ELECTRICAL CONTROLS SECTION.

8 MAIN FRAME ASSEMBLY # # /16 CLAMP COLLAR SERIAL NO. PLATE 156 LEFT BRAKE CRANK ASSY EYE BOLT SPACER /16 18 NYLOCK NUT #3 HAIRPIN COTTER BRAKE CRANK LH WELDMENT PLATED CLEVIS PIN BRAKE ROD BLADE DRIVE BELT NYLON BUSHING CABLE TIE /8 PUSH NUT /16 DISC SPRING WASHER PARK BRAKE SWIVEL BELT GUIDE - LONG SPRING RETAINING WASHER /16 CLAMP COLLAR SEAT PLATE 165 DECK HEIGHT PIN ASSY Note C HOLD DOWN ANGLE Note C STARTER RELAY /2 O.D. SPLIT RING Note C IGNITION SWITCH /2 x 2.00 BALL DETENT RING PIN /8 CLAMP COLLAR SAFETY CHAIN Note C POSITIVE CABLE 169 FOOT PLATE ASSY /4 I.D. 2 BOLT BEARING Note C BATTERY #10 24 x 5/8 PPH SCREW Note A RIDER CAUTION DECAL #10 24 NYLOCK NUT Note C TERMINAL INSULATOR FOOT PLATE WELDMENT Note C BATTERY HOLD DOWN RODS STEP TREAD Z RH IDLER SPACER GAS TANK PAD Note C PTO SWITCH HINGE SEAT CABLE Note A ROTATING PARTS - WARNING HINGE 176 CONTROL PIVOT ASSY RH /4 CLAMP COLLAR CONTROL LEVER ANGLE /2-13 NYLOC NUT /16 CLEVIS PIN LONG /2 STD FLATWASHER SEAT SPRING DRIVE BLOCK W/ZERK Note C HOUR METER COMPRESSION SPRING RH PIVOT W/BUSHING LH NEUTRAL LOCK PIVOT LH PIVOT W/BUSHING 182 CONTROL PIVOT ASSY LH RH LEVER LOCK LH LEVER LOCK /2-13 NYLOC NUT Note C LIFT RELAY /2 STD FLAT WASHER Note C TIME DELAY MODULE DRIVE BLOCK W/ZERK Note C NEUTRAL SWITCH COMPRESSION SPRING SADDLE SPACER RH NEUTRAL LOCK PIVOT Note A BATTERY WARNING DECAL 188 CASTER ASSY Note A ROTATION PARTS - WARNING /2-13 X 6 HHCS /2-13 NYLOC NUT AXLE TUBE CASTER WHEEL FRONT CASTER YOKE PAINTED COMPRESSION SPRING NOTE: 1. ALL PARTS ARE LISTED IN THE CHART(S),BUT NOT ALL ARE DISPLAYED IN EXPLODED STATE. 2. IF NO PART NUMBER IS LISTED, THE PART IS AN ASSEMBLY, AND THE PARTS MUST BE PURCHASED INDIVIDUALLY. A. SEE THE DECAL LIST SECTION FOR ALL DECALS. B. SEE THE TRANSAXLE SECTION. C. SEE THE ELECTRICAL CONTROLS SECTION.

9 TRANSAXLE ASSEMBLY # # /16 18 x 2 ¼ HHCS IZT TRANSAXLE LH /16 18 x 2.75 HHCS 16 PUMP BELT IDLER ASSEMBLY /8 16 x 3 HHCS /16 18 NYLOCK NUT /8 16 x 2-1/4 HHCS /8 16 NYLOCK NUT /8 16 NYLOCK NUT ½ - 20 JAM NUT /8 STD. FLAT WASHER /16 LOCKWASHER IDLER ARM w/ BUSHING /16 18 x 1 1/4 CARR. HD RIGHT IDLER SPACER /16 18 WHIZLOCK NUT DRIVE IDLER (PLASTIC) AXLE SUPPORT ROD (M) RETAINING WASHER TRANSAXLE MOUNT - TOP IDLER PIVOT TRANSAXLE MOUNT - LOWER PUMP BELT AXLE SUPPORT ROD (F) IZT TRANSAXLE RH

10 ELECTRICAL CONTROLS # # #10-24 X 5/ BATTERY HOLD DOWN RODS #10-24 NYLOCK NUT SERVICE IGNITION KEY ¼-20 WING NUT SEAT SWITCH BATTERY FENDER MOUNT PTO SWITCH WIRE HARNESS Z34 KAWASAKI PARK BRAKE SWITCH POSITIVE CABLE AMP FUSE NEGATIVE CABLE AMP FUSE THROTTLE CONTROL - CONSOLE HOUR METER HOLD DOWN ANGLE LIFT RELAY STARTER RELAY TIME DELAY MODULE IGNITION SWITCH NEUTRAL SWITCH POSITIVE CABLE BATTERY TERMINAL INSULATOR

11 WIRE HARNESS ELECTRICAL DRAWING FH KAW 15 HP -Z34- Figure 1 GROUND TO ENGINE STARTER RELAY ENGINE CHARGING BLK/WHT 16 GA. PARK BRAKE SWITCH ENGINE KILL LT. BLUE/RED 18 GA. N/C N/O CLUTCH CONN. BLACK 14 GA. RED /BLACK STP. 18 GA. BLACK 16 GA. LT. BLUE/RED 18 GA. BLACK 18 GA. YELLOW 18 GA. BLACK 16 GA. TO POS. SIDE OF STARTER SOLENOID 15 AMP FUSE RED 14 GA AMP FUSE WHT / LT. GREEN 18 GA. RED 12 GA. DELAY 87 RELAY 87a 30 A B C D E F LT. GREEN 18 GA. LT. BLUE/RED 18 GA. LT. BLUE/RED 18 GA. 85 REAR VIEW OF MODULE CONN. WIRE JUNCTION LT. BLUE 14 GA. FUSE BLOCK RED 12 GA. PURPLE 18 GA. LT. BLUE 14 GA. TO ENGINE GROUND ORG / LT. GRN 18 GA. BLK/WHT 16 GA. RED /BLACK STP. 18 GA. ORANGE 12 GA. YEL / LT. BLUE 18 GA. BLACK 16 GA. NEUTRAL SWITCH IGNITION SWITCH N/O CLUTCH SWITCH WHITE 16 GA. SEAT SWITCH HOUR METER WIRE HARNESS ELECTRICAL DRAWING 1 REQD. / FH KAW 15hp -Z34- LT. BLUE 14 GA. BROWN 18 GA WIRE HARNESS ELECTRICAL DRAWING / FH KAW 15 HP -Z34- Figure 1

12 DECAL LIST # # CUTTING HEIGHT DECAL RIDER CAUTION DECAL BELT ROUTING DECAL ENCORE W/LOGO Z34 DECAL BATTERY WARNING DECAL CAUTION DECAL ROTATION PARTS - WARNING DANGER DECAL DISCHARGE WARNING REFUELING LABEL CONTROL DECAL PARK BRAKE DECAL Picture Not Available A, ENCORE MANUFACTURING CO., INC. All rights reserved. Contents subject to change. PARTS MANUAL-Z FORM

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14 0901 A,ENCORE MANUFACTURING CO., INC. All rights reserved. Contents subject to change. Z SERIES 34B18Z - PARTS MANUAL Part Number