Convertamatic 285LX Hydro-Retriever 285HD Lynx 285

Transcription

1 Convertamatic 285LX Hydro-Retriever 285HD Lynx 285 PARTS LIST Advance MODELS (285LX) (285HD & Lynx) All models covered in this manual are Obsolete. This parts list is for machines after serial number revised 11/01 Form Number

2 revised 3/00 TABLE OF CONTENTS DESCRIPTION PAGE Control Handle Electrical Panel Chassis - 285LX Chassis - 285HD Vacuum Motor Drive System Brush Drive Lift Brush Drive Recovery Tank - (before SN ) Recovery Tank - (after SN ) Solution Tank Squeegee Mount Squeegee - (before SN ) Squeegee - (after SN ) Wiring Diagram - (before Feb. 1993) Wiring Diagram - (after Jan. 1993) WHEN ORDERING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. 34

3 revised 7/94 1

4 revised 3/00 CONTROL HANDLE Hand Grip Tube #10-24 x 1 Cap Screw Washer /4-20 x 1-1/2 Screw Bushing Bearing /4-20 Nut Nyloc Shoulder Screw Spring #10-24 Nut Nyloc Tube Pulley * #10-24 x 1/4 Set Screw Belt Pulley * #8-32 x 1/4 Set Screw Bracket /4-20 x 1/2 Screw Potentiometer Bushing #10-24 x 1-1/2 Cap Screw Switch Decal, Control Panel Note #4 * Decal, Control Panel Note # Battery/Hour Meter TSB568, TSB Indicator Light Hook #10-24 x 1/2 Screw Bearing Cap Solution Lever /4-20 x 7/8 Screw Brake Lever Bearing Knob Control Handle Note #4 * Control Handle Note # /4 Shakeproof Washer Bushing Brake Cable /4-20 x 1 Cap Screw Lever /4-20 x 1-1/4 Cap Screw Solution Valve Cable Ball Joint Lever /4-20 x 1/2 Cap Screw Decal, Caution Bushing Switch Nut Plate Squeegee Cable Cover Squeegee Lever Main Switch Note # A/R Replacement Key for #10-24 x 3/8Screw HP Lever /16-18 x 3/4 Bolt Decal, Caution Hand Grip Decal, Cable Routing Decal, Wiring Note #4 * Decal, Wiring Note # Parking Brake Catch Lever Note # /4-20 x 5/8 Screw Note # /4-20 x 1-1/2 Soc. Hd Screw Note # Knob Note # /4 Flat Washer Note # Bushing Note # Keylock Bracket Note # A/R Replacement Key for Toggle Switch Note # /16-18x 1 Bolt /16-18 Thin Nyl Loc Nut * = Not Shown Note #1: This part is used on machines before serial # Note #2: This part is used on machines after serial # Note #3: This part is used on machines after serial # Note #4: This part is used on machines before serial # Note #5: This part is used on machines after serial #

5 revised 7/94 Drive Motor Sol. 1 Brush Sol. Vac. Sol. Brush Down Sol. Brush Up Sol. Brush Motor CB Control Circuit CB Vac Motor CB Drive Motor CB FRONT 6 3

6 revised 3/00 ELECTRICAL PANEL Electrical Panel Speed Control TSB633, TSB Stud Stand-Off Amp Circuit Breaker Amp Circuit Breaker Amp Circuit Breaker /4-20 x 3/8HP-5 Screw Solenoid Solenoid * Time Delay TSB632 * = Not Shown 4

7 revised 2/94 Skirts after serial #

8 revised 3/00 LX CHASSIS Battery Boot Battery Cable Connector with Wires Connector only TSB633 * Handle for Battery Connector Connector with Wires Connector only Chassis (before SN ) Note # Chassis (after SN ) 6 intentionally omitted Retaining Ring Rod Grommet Front Panel Clip #10-24 x 3/4 Screw Bushing Lock Bushing Wheel Washer Screw /4-20 Nyloc Nut Right Blade * Left Blade Right Strap * Left Strap Right Guard Right Skirt Assy (#14-23) * Left Guard * Left Skirt Assy (#14-23) /4-20 x 2-1/2 Screw /8-16 x 1 Bolt Pin * Bushing /8Flat Washer Caster Note # Wheel for Caster * Caster Assembly Note #4 * Swivel Shock for Caster * Wheel for Caster Side Panel Decal, Stripe Right * Decal, Stripe Left Decal, Front 31 Omitted Intentionally Right Rear Panel Left Rear Panel Battery Tray (after SN ) Note # Battery Tray (before SN ) Note # Battery Cable * Main Wiring Harness Note #2 * Main Wiring Harness Note # Battery 244 Amp Hour ** * Battery 305 Amp Hour ** * Automatic Battery Charger ** * = Not Shown ** = Not Included Skirts after serial # Right Skirt Assembly Left Skirt Assembly Screw Left Strap Left Blade Left Guard Right Guard Roller Right Blade Right Strap Push Nut Rod #6-32 x 3/8 HP-5 Screw Latch Note #1: After serial #528000, the chassis was widened to accept 305 AH batteries. Note #2: This part is used on machines before serial # Note #3: This part is used on machines after serial # Note #4: All machines after serial # will come standard with a non shock caster (PN ). The shock caster (PN ) will be a dealer installed option. 6

9 revised 2/94 Skirts after serial #

10 revised 12/00 HD CHASSIS Battery Boot Battery Cable Connector with Wires Connector only TSB633, G-1 * Handle for Connector Connector with Wires Connector only Chassis (before SN ) Note # Chassis (after SN ) 6 Intentionally Omitted Retaining Ring Rod Grommet Front Panel Clip #10-24 x 3/4 Screw Bushing Lock Right Guard * Left Guard Roller * Bearing Screw Washer Retaining Ring Right Blade Right Skirt Assy (#14-21,27,28) * Left Blade * Left Skirt Assy (#14-21,27,28) Right Strap * Left Strap Side Panel 23 Intentionally Omitted Pin * Bushing /8Flat Washer /8-16 x 1 Bolt Pin Cap Caster Note # Wheel for Caster * Caster Assembly Note #4 * Swivel Shock for Caster * Wheel for Caster 30 Intentionally Omitted Decal, Stripe Right * Decal, Stripe Left Decal, Front 33 Omitted Intentionally Right Panel Left Panel Battery Tray (after SN ) Note # Battery Tray (before SN ) Note # Battery Cable * Main Wiring Harness Note #2 * Main Wiring Harness Note # Battery 244 Amp Hour ** * Battery 305 Amp Hour ** * Automatic Battery Charger ** * = Not Shown ** = Not Included Skirts after serial # Right Skirt Assembly Left Skirt Assembly Screw Left Strap Left Blade Left Guard Right Guard Roller Right Blade Right Strap Push Nut Rod #6-32 x 3/8 HP-5 Screw Latch Note #1: After serial #528000, the chassis was widened to accept 305 AH batteries. Note #2: This part is used on machines before serial # Note #3: This part is used on machines after serial # Note #4: All machines after serial # will come standard with a non shock caster (PN ). The shock caster (PN ) will be a dealer installed option. 8

11 9

12 revised 11/01 VACUUM MOTOR Vacuum Motor Assembly (#1-8,14-17) #6-32 x 3/8 Screw #6 Flat Washer Foam Stand-Off Vacuum Motor * Carbon Brushes for Vacuum Motor Cable Tie Foam Gasket Motor Mount Bracket Blade Strap #10-24 x 1/2 Screw /4-20 x 3/8 Screw /4 Flat Washer Stand-Off Foam Cover Filter * = Not Shown 10

13 11

14 revised 3/00 DRIVE SYSTEM Pillow Block Bearing Grease Fitting Wheel Wheel and Axle Assembly (#2-9) Axle Sprocket Bushing Brake Disc /16-18 x 2-1/2 Bolt /8-16 x 3/4 Bolt /8-16 Nut Nyloc Brake Caliper #10-24 Nut Nyloc Bushing Chain #10-24 x 7/8 Screw Cable #10 Flat Washer Sprocket /16 x 1-1/8Key /8-16 x 1 Bolt Bearing Motor Mount Pillow Block Drive Motor * Carbon Brushes for Drive Motor * = Not Shown 12

15 13

16 revised 3/00 BRUSH LIFT Gear Motor Assembly (#1-5) Yoke Swing Arm Pin Retaining Ring Actuator * Carbon Brush Kit (for ) Plastic Nut for Actuator Lever Lever Bearing Bushing Washer /16-18 x 3/4 Bolt /8 Flat Washer /8-16 x 3/4 Bolt Bracket Lifter Yoke /16-18 Nut Nyloc * = Not Shown 14

17 15

18 revised 3/00 BRUSH DRIVE Gear Box Assy TSB /8-16 x 1 Bolt Key (before serial # ) Key (after serial # ) Sheave (before serial # ) Sheave (after serial # ) /16-18 x 1/2 Set Screw Bracket Belt Guard Belt Guard #10-24 x 1-3/4 Screw #10 Flat Washer /16-18 Nut Nyloc /16 Shakeproof Washer /16-18x 3/4 Bolt /16 Flat Washer Sheave Belt Bracket /4-20 x 1-1/4 Screw Spacer /16-18 x 3/8 Set Screw /16-18 x 1 Bolt Brush Motor * Carbon Brushes for Brush Motor Channel Bracket (before serial # ) Bracket (after serial # ) * Insulated Stand-Off * Stud /8 Shakeproof Washer /8 Flat Washer /8-16 x 1-1/2 Bolt Solution Pipe /8-16 x 3/4 Bolt Nut Washer Drive Adapter (3/4" Dia. Shafts) Drive Adapter (1" Dia. Shafts) Spacer Spring Brush Holder ** Prolene Scrub Brush ** Pad Holder ** Dyna-Grit 80 Brush ** Magna-Grit 46 Brush ** AgLite Grit 500 Brush ** Prolite Brush ** Union Mix Brush Bolt Retaining Spring Washer Plate #10-24 x 3/8 Screw /8-16 x 3/8 Set Screw Screw * Washer Left Bracket Bearing Bushing Washer Lever Torsion Bar /2-13 x 7/8 Bolt /2 Shakeproof Washer Right Bracket Weight Screw Bracket * = Not Shown ** = Optional Accessory, Not Included 16

19 17

20 revised 3/00 RECOVERY TANK (before SN ) Recovery Tank Assembly (#1-6,12,14-17) Cover Cover Assembly (#1,3) - See pages for Cover Assembly Update Gasket Strap Float Ball - See pages for Float Assembly Update Float Cage Recovery Tank Hinge #10-24 x 5/8 Screw Clip /4-20 x 3/8 Screw Hinge Nut Plate #10-24 Stainless Steel Nyloc Nut Squeegee Hose Gasket Hose Adapter #10-24 x 1 Stainless Steel Screw #10 Stainless Steel Flat Washer Drain Hose Hose Clamp Cuff Strap T-Plug Vacuum Hose * Support Bracket * Plate * = Not Shown 18

21 19

22 revised 3/00 RECOVERY TANK (after SN ) Recovery Tank Assembly (#5, 6, 12, 14-17) Cover Cover Assembly (#1-4, 12, 14, 24-33) Hose Clamp Float Cage Float Ball Recovery Tank Hinge #10-24 x 5/8 Screw Clip /4-20 x 3/8 Screw Hinge Nut Plate #10-24 Nyloc Nut Squeegee Hose Gasket Hose Adapter #10-24 x 1 Stainless Steel Screw #10 Stainless Steel Flat Washer Drain Hose Hose Clamp Cuff Strap T-Plug Vacuum Hose Float Box #8-32 Stainless Steel Wing Nut ' Gasket (62 cm) Elbow Decal, Important Gasket #10-24 x 1 Stainless Steel Pan Head Screw Tube #8-32 x 3/4 Stainless Steel Pan Head Screw Sealing Washer * Support Bracket * Plate * = Not Shown Note: Machines before SN can be updated as shown by ordering Float Update Kit, PN

23 revised 5/94 Machines built before

24 revised 3/00 SOLUTION TANK Cover Cover Assembly (#1-2) Strap Solution Tank Solution Tank Assembly (#1-3, 5, 9, 11) 4 Omitted Intentionally Hinge #10-24 x 5/8 Screw Clip Hinge /4-20 x 3/8 Screw Nut Plate Barb Hose Clamp Solution Hose 14 Omitted Intentionally Barb Solution Valve Solution Valve Assembly (#15-20) Valve Mount Tee Reducer Barb Solution Hose (12 inches) Solution Hose (21 inches) Cable Ball Joint Hose Solution Hose (24 inches) Tee Valve Bushing #10 Flat Washer #10-32 Nyloc Nut /4-20 x 3/8 HP-5 Screw Machines built before Hose Hose Clamp Barb Solution Valve Valve Mount Tee Barb Barb 22

25 revised 12/ FRONT 20 23

26 revised 12/00 SQUEEGEE MOUNT Squeegee Mount Assembly (#1-19 & 21) NOTE Wsh, Flt SAE 1/ Scr, Hex Hd 1/2-13 x Wsh, Flt SAE 5/ Nut, Hex Jam 5/ Scr, Hex Hd 5/16-18 x Scr, Hex Hd 3/4-16 x Scr, Hex Hd SS 1/4-20 x Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc 3/ Scr, Hex Hd SS 1/4-20 x Scr, Hex Hd 5/16-18 x Wsh, Flt.75 x 1.25 x Wheel Bracket Squeegee Mount TSB 655, TSB Squeegee Tongue Weld t TSB Wheel TSB Bushing Ball Joint Lifter Weld t Bearing, Sleeve Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/4-20 * Cable, Squeegee Lift TSB 581 * Cable Bracket * = Not Shown NOTE: The original Squeegee Mount Assembly PN is obsolete and no longer available. Squeegee Mount Assembly PN will directly replace the original assembly. The individual parts are not direct replacements, the entire assembly needs to be replaced. 24

27 revised 11/93 a b c 25

28 revised 12/ Squeegee (#1-21) Squeegee Tool Thumb Nut /16 Flat Washer Roller NOTE #8-32 x 3/8 Screw Outer Strap Std. Gum Rubber Blade Kit a Front Blade b Main Wiping Blade, Gum Rubber c Back Up Blade * Opt. Oil Resistant Blade Kit a Front Blade b Main Wiping Blade, Neoprene Retaining Ring Strap #6-32 x 3/8 Screw #6 Flat Washer #6-32 Stainless Steel Nyloc Nut Latch Strap Wing Nut Tab /4-20 Stainless Steel Nyloc Nut /4 Stainless Steel Flat Washer Wheel Washer * = Not Shown SQUEEGEE (before SN ) NOTE: If replacing original Squeegee Mount Assembly PN with the new Mount Assembly PN , remove the squeegee rollers from the squeegee. The new Squeegee Mount Assembly PN has built in rollers. 26

29 revised 3/ FRONT

30 revised 12/ Squeegee Assy (#1-20) Squeegee Tool Main Wiping Blade, Gum Rubber Main Wiping Blade, Neoprene Front Blade, Gum Rubber Front Blade, Neoprene Right Rear Strap Left Rear Strap Front Strap Wheel Bushing Wheel NOTE Wheel Bracket NOTE Thumb Nut Latch Nut, Wing Loc 1/ /4-20 SS Nyl Loc Nut /4 Flat Washer 16 Intentionally Omitted /4-20 x 3/4 SS Screw /4-20 x 1-1/2 SS Screw #6-32 SS Nyl Loc Nut #6-32 x 3/8 SS Screw Standard Blade Kit (Gum Rubber / #2-3) Oil Resistant Blade Kit (Neoprene / #2-3) * = Not Shown SQUEEGEE (after SN ) NOTE: If replacing original Squeegee Mount Assembly PN with the new Mount Assembly PN , remove the squeegee rollers from the squeegee. The new Squeegee Mount Assembly PN has built in rollers. 28

31 WHT/RED revised 8/94 WIRING DIAGRAM (before SN ) Batteries 36VDC Battery Disconnect + - Battery Disconnect Terminal Terminal RED Control Circuit /BRN Main Switch 330 Ohm Resistor Green Lamp Circuit Breaker 5 Amp /BRN RED Battery/Hour Meter Vacuum Motor BRN/RED Vacuum Motor Switch RED Circuit Breaker 25 Amp YEL/BRN Fuse 4 Amp Vacuum Motor Solenoid YEL/ Vacuum Motor RED Brush Motor BRN/WHT Brush Motor Solenoid RED/GRN Brush Motor 19 Circuit Breaker 70 Amp UP DN Brush Switch 27 GRN/BLU 3 4 Up Solenoid Down Solenoid RED/ ORN/ WHT Drive Motor Circuit Breaker 25 Amp RED Diode BRN YEL RED/GRN Lift Actuator Motor Wheel Drive Motor + - WHT/ORN Drive Motor Solenoid WHT/GRN BLU P2 B+ B- P1 M1 M2 Speed Controller GRN WHT FORWARD 5 K Ohm Potentiometer REVERSE 29

32 revised 3/00 Ref. No. Qty Description WIRING DIAGRAM (before SN ) ** Battery 244 Amp Hour ** Battery 305 Amp Hour ** Automatic Battery Charger Actuator Battery/Hour Meter Brush Down Solenoid Diode Brush Motor Brush Motor Solenoid TSB 622, G-9 / TSB635, G Diode Brush Switch Brush Up Solenoid Diode Circuit Breaker 5 Amp, Control Circuit Circuit Breaker 25 Amp, Drive Motor Circuit Breaker 25 Amp, Vacuum Motor Circuit Breaker 70 Amp, Brush Motor Diode Drive Motor Drive Motor Solenoid Note # Diode Fuse 4 Amp Indicator Light Main Switch Main Wiring Harness Potentiometer Resistor 330 Ohm Speed Controller TSB635, G Vacuum Motor Vacuum Motor Solenoid Diode Vacuum Motor Switch ** = Not Included Note #1: This solenoid is only on machines built after February

33 RED WHT/RED revised 8/94 WIRING DIAGRAM (after SN ) Batteries 36VDC Battery Disconnect + - Battery Disconnect Terminal RED Control Circuit /BRN Main Switch 330 Ohm Resistor Green Lamp Terminal Circuit Breaker 5 Amp /BRN Battery Fuel Gauge RED Memory Battery Module Vacuum Motor Vacuum Motor Switch BRN/RED Hour Meter (optional) Vacuum Motor RED Circuit Breaker 25 Amp YEL/BRN Time Delay Vacuum Motor Solenoid YEL/ Fuse 4 Amp RED/GRN YEL/ Brush Motor BRN/WHT Brush Motor 19 Circuit Breaker 70 Amp UP DN Brush Switch Brush Motor Solenoid GRN/BLU Up Solenoid Down Solenoid RED/ ORN/ WHT RED Drive Motor Circuit Breaker 25 Amp Diode BRN YEL RED/GRN Lift Actuator Motor Wheel Drive Motor + - WHT/ORN BLU Drive Motor Solenoid WHT/GRN P2 B+ B- P1 M1 M2 Speed Controller FORWARD GRN 5 K Ohm Potentiometer WHT REVERSE 31

34 revised 3/00 Ref. No. Qty Description WIRING DIAGRAM (after SN ) ** Battery 244 Amp Hour ** Battery 305 Amp Hour ** Automatic Battery Charger Actuator Battery Fuel Gauge Brush Down Solenoid Diode Brush Motor Brush Motor Solenoid TSB635, G-2/TSB632, F Brush Switch Brush Up Solenoid Diode Circuit Breaker 5 Amp, Control Circuit Circuit Breaker 25 Amp, Drive Motor Circuit Breaker 25 Amp, Vacuum Motor Circuit Breaker 70 Amp, Brush Motor Diode Drive Motor Drive Motor Solenoid Diode Fuse 4 Amp Hour Meter (optional / order kit PN ) Indicator Light Main Switch Main Wiring Harness Potentiometer Resistor 330 Ohm Speed Controller TSB635, G Time Delay TSB632, F Vacuum Motor Vacuum Motor Solenoid Diode Vacuum Motor Switch ** = Not Included 32