DIESEL GENERATOR MMG100D

Transcription

1 POWER PRODUCTS LLC DIESEL GENERATOR MMG00D With Controller TM 00 PARTS MANUAL 000

2 INTRODUCTION Before servicing this machine, make sure the engine start switch is turned to OFF/O, the circuit breakers are open ( OFF/O ), the emergency stop switch is closed (pushed in), and the negative (-) terminal on battery is disconnected. Attach a DO NOT START sign to the control panel. This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit. If the unit is connected to a remote start or transfer switch, make sure the remote switch is also off and tagged. WARNING Before operating or servicing this equipment, read and understand the Magnum Operating Manual which was included with the unit when shipped from the factory. Failure to do so increases the risk of injury to yourself or others. MAGNUM POWER PRODUCTS LLC Power Drive Berlin, WI 9 U.S.A. Phone: 90-- FAX: 90-- Toll Free: For technical or parts QUESTIONS, please contact Magnum Power Products LLC Customer Support or Technical Support team at Please have your serial number available. To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call Magnum Power Products LLC to locate a dealer in your area. Engine Make: Engine Serial Number: Engine Model Number: Generator Make: Generator Model Number: Generator Serial Number: Unit Model Number: Unit Serial Number: WARNING CALIFORNIA PROPOSITION WARNING: Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects and other reproductive harm.

3 TABLE OF CONTENTS Page INTRODUCTION... ENCLOSURE PANELS... UNIT DECALS - EXTERIOR... UNIT DECALS - LEFT SIDE INTERIOR... 7 UNIT DECALS - RIGHT SIDE INTERIOR... 8 UNIT DECALS - CONTROL BOX... 9 DOORS, ROOF, REAR PANEL, AND FRONT HOOD TO UNIT... 0 FRONT HOOD ASSEMBLY ( OF )... FRONT HOOD ASSEMBLY ( OF )... LEFT REAR DOOR ASSEMBLY... CONTROL DOOR ASSEMBLY... 8 ROOF ASSEMBLY... 0 REAR PANEL ASSEMBLY... END AND SIDE PANELS TO UNIT... REAR CORNERS TO UNIT... LEFT REAR CORNER ASSEMBLY... 8 RIGHT REAR CORNER ASSEMBLY... 0 CONTROL BOX TO UNIT... CONTROL BOX ASSEMBLY ( OF )... CONTROL BOX ASSEMBLY ( OF )... CONTROL PANEL ASSEMBLY... 8 LUG BOX ASSEMBLY... 0 LUG PLATE ASSEMBLY... LUG BOX DOOR ASSEMBLY... RECEPTACLE PANEL ASSEMBLY... LIFT STRUCTURE TO SKID ASSEMBLY... 8 LIFT STRUCTURE ASSEMBLY... 0 AIR FILTER ASSEMBLY... EXHAUST SYSTEM ASSEMBLY... COOLING SYSTEM ASSEMBLY... COOLING SYSTEM HOSES...8 ENGINE AND GENERATOR TO SKID ASSEMBLY... 0 ENGINE ASSEMBLY... ENGINE MOUNT ASSEMBLY... HOTSTART ASSEMBLY OPTION... GENERATOR ASSEMBLY...8 GENERATOR BOX ASSEMBLY - WITH PHASE SWITCH GENERATOR BOX ASSEMBLY - WITHOUT PHASE SWITCH OPTION... 7 SKID ASSEMBLY... 7 FUEL TANK ASSEMBLY... 7 TRAILER ASSEMBLY - SINGLE AXLE TRAILER ASSEMBLY - TANDEM AXLE AXLE ASSEMBLY... 8 TRAILER BRAKE LINES - SINGLE AXLE... 8 TRAILER BRAKE LINES - TANDEM AXLE... 8 TRAILER HITCH OPTIONS RECOMMENDED SPARE PARTS LIST... 90

4 ENCLOSURE PANELS

5 ENCLOSURE PANELS ITEM PAGE NO. QTY DESCRIPTION NOTES Page Front hood assembly Page 0 Roof assembly Page Side panel assembly Page 8 Left rear corner assembly Page Left rear door assembly Page End panel assembly 7 Page Rear panel assembly 8 Page 0 Right rear corner assembly 9 Page 8 Control door assembly

6 Lock doors. Access can cause electric shock or injury. Türen schliessen! Zugang kann elektrischen schlag oder verletzung verursachen. Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales. Fermer les portes d acces ou il pourrait en resulter risque d electrocution ou accidents de personne. Lock doors. Access can cause electric shock or injury. Türen schliessen! Zugang kann elektrischen schlag oder verletzung verursachen. Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales. Fermer les portes d acces ou il pourrait en resulter risque d electrocution ou accidents de personne. UNIT DECALS - EXTERIOR PN: 0 Decal, Magnum M Large PN: 7 Magnum Logo w/web, red vinyl PN: 8 Decal, Red Stripe PN: 797 Decal, Magnum. x www m-p-llc com PN: Decal, Mobile DANGER PN: 797 Decal, Magnum. x GEFAHR PELIGRO DANGER Located behind door on manual holder. PN: Decal, Mobile PN: 0 Decal, Magnum M Large PN: 8 Decal, Red Stripe DIESEL DANGER GEFAHR PELIGRO DANGER PN: 7 Magnum Logo w/web, red vinyl www m-p-llc com ULTRA LOW SULFUR FUEL ONLY S mg/kg DANGER GEFAHR PELIGRO DANGER PN: Decal, Superstart - 7. Black (Optional) Located in line with red stripe PN: 8 Decal, Superstart -. (Optional) Located in line with red stripe 007 Note: All safety and operating decals are located on decal sheet, unless otherwise noted.

7 UNIT DECALS - LEFT SIDE INTERIOR WARNING Never change switch position with engine running. Results in damage to machine. WARNUNG Niemals schlter unstellen wenn motor läuft. Verursacht beschädigung des gerätes. ADVERTENCIA Nunca cambie la posicion del interruptor al estar marchando el motor. Ya que esto podria conducir a daños en el equipo. AVERTISSEMENT Ne jamais changer la position de l interrupteur pendant que le moteur est en marche. Il pourrait en resulter risque de dommages a la machine. DANGER GEFAHR PELIGRO DANGER PN: 8 Decal, Pinch Point WARNING WARNUNG ADVERTENCIA AVERTISSEMENT PN: Decal, Ground FUEL RETURN PN: 8 Decal, Pinch Point WARNING WARNUNG ADVERTENCIA AVERTISSEMENT 0000 Note: All safety and operating decals are located on decal sheet, unless otherwise noted. 7

8 UNIT DECALS - RIGHT SIDE INTERIOR WARNING WARNING WARNUNG ADVERTENCIA AVERTISSEMENT WARNUNG ADVERTENCIA AVERTISSEMENT WARNING Generator can automatically start which can cause serious injury. Disconnect battery before servicing. WARNUNG Aggregat kann automatisch starten und körperliche verletzung verursachen. Vor servicearbeit batterie abklemmen. ADVERTENCIA Generador puede arrancar automaticamente y causar lesiones personales. Desconecte la bateria antes de prestar servicio. AVERTISSEMENT Generateur puet demarrer automatiquement resultant en des accidents de personne. Deconnecter batterie avant tout entretien. FUEL PICKUP PN: 8 Decal, Pinch Point Before transporting unit turn OFF both () Fuel Port Shutoff Valves per UNA. OPEN VALVE BEFORE FUELING! PN: 07 Decal, UNA tank caution Located on tank Note: All safety and operating decals are located on decal sheet, unless otherwise noted. 8

9 READ MANUAL BEFORE DISABLING Improper connection of generator to a building s electrical system can allow electrical current from the generator to backfeed into utility lines. This may result in electrocution of utility workers, fire or explosion. Connections to a building s electrical system must be made by a qualified electrician and comply with all applicable laws and electrical codes. Der unsachgemäße Anschluss eines Generators an das Stromnetz eines Gebäudes kann eine Rückführung des elektrischen Stroms vom Generator in die Stromleitungen verursachen. Dies kann u. U. zu tödlichem Stromschlag bei EVU-Mitarbeitern, Brand oder Explosion führen. Anschlüsse an das Gebäudestromnetz müssen von einem Elektriker vorgenommen werden und es müssen dabei alle einschlägigen Gesetze und elektrischen Vorschriften eingehalten werden. La conexión inadecuada del generador al sistema eléctrico de un edificio puede hacer que la corriente eléctrica del generador se retroalimente en las líneas de servicios públicos. Esto puede provocar la electrocución de los trabajadores de servicios públicos, incendios o explosiones. Las conexiones al sistema eléctrico de un edificio deben ser realizadas por un electricista calificado, y cumplir con todas las leyes y todos los códigos de electricidad aplicables. Le raccordement inadéquat de la génératrice au système électrique d un immeuble peut permettre au courant électrique produit par la génératrice de refouler dans le réseau public. Les ouvriers de la compagnie d électricité pourraient subir une électrocution, et un feu ou une explosion pourraient survenir. Le raccordement au système électrique d un immeuble doit être confié à un électricien compétent et respecter l ensemble des lois et codes en vigueur en matière d électricité. TERMINAL CONNECTIONS / KLEMMENBELEGUNG / CONEXIONES DE TERMINALES / BRANCHEMENTS AU TERMINAL L L 0 0 T T7 T T 77 0 T7 T0 T L-L L-L T N T T0 T N T9 T T T T 0/08 0/08 Ø 77/80 0/0 T9 T8 Ø T8 T T 77/80 0/0 L T L Ø Ø Ø Ø T T L-N L L-N L L - L = 80V L - N = 77V L - L = 08V L - N = 0V L - L = 80V L - N = 77V L - L = 08V L - N = 0V L - L = 80V L - N = 77V L - L = 08V L - N = 0V N = N = 77/80V -PHASE 0/08V -PHASE Optional th Position on Voltage Selector Switch 08 0/ 0/ L 0 T T 08V 0V PH T T T T T8 T T T L-N 0 N L 77/ 0/ 0 L T9 T 80V 0V T9 T T0 T7 PH N L-L T T7 0V 0V L-N 0V T T0 L T T8 T T 0/08 0/ 0/ 0 V L Ø 0 V 77/80 0/0 Ø Ø Ø Ø 0/ 08 V L - L = 0V L - N = / L - L = 0V L - N = 0V L - N = 0V L - N = 0V 80 V L - L = 0V L - N = 08V L - L = 0V L - N = 0V N = 0/0V -PHASE 0/0V -PHASE Generator can automatically start which can cause serious injury. Disconnect battery before servicing. Der Generator kann automatisch anspringen und schwere Verletzungen verursachen. Vor der Instandsetzung die Batterieverbindungen lösen. El generador puede arrancar automáticamente, lo que puede causar graves lesiones. Desconecte la batería antes de realizar el servicio técnico. La génératrice peut démarrer automatiquement, ce qui peut entraîner des blessures graves. Débrancher la batterie avant de faire l entretien. Do not use 0/0V twist lock convenience outlets when voltage is set to 0/0V AC delta. Equipment damage or personal injury may result. Die 0/0V-drehsperrsteckdosen nicht benutzen, wenn die spannung auf 0/0V AC delta eingestellt ist. Dies kann zu beschädigungen am gerät oder körperverletzung führen. No usar conectores con cuarto de giro de 0/0V cuando el voltaje tenga una conexión delta de ca de 0/0V. Puede ocasionar daño al equipo o lesiones a la persona. N utilisez pas les prises de courant de service verrouillage par rotation de 0/0V quand a tension est configurée à 0/0V AC delta. l peut en résulter des dommages matériels ou es accidents corporels. 0V GFCI outlet not for without buck transformer. 0V GFCI outlet not for without buck transformer. STARTING THE GENERATOR DAS STARTEN DES GENERATORS COMIENZO DEL GENERADOR COMMENCEMENT DU GÉNÉRATEUR I. PRESS CONTROL POWER SWITCH ON O. PUSH ENGINE START I CONTROL ON I O CONTROL OFF STOPPING THE GENERATOR DAS AUFHÖREN DES GENERATORS PARADA DEL GENERADOR ARRÊT DU GÉNÉRATEUR. PUSH ENGINE STOP O II. PRESS CONTROL POWER SWITCH OFF O CONTROL ON CONTROL OFF CONTROL ON CONTROL OFF UNIT DECALS - CONTROL BOX WARNING WARNUNG PN: 89 Decal, Magnum Logo Dome Power Zone Controller ADVERTENCIA AVERTISSEMENT PN: 0 Decal, Power Zone PN: 790 Decal, Switch Cover Keep out. Hazardous voltage inside control box. HINWEIS AVISO AVIS This machine is equipped with an EMISSIONS CONTROL DEVICE. Read the operator manuals for special operating information. Diese Maschine ist mit einer Einrichtung zur EMISSIONSBEGRENZUNG AUSGESTATTET. Spezielle Anleitungen zur Bedienung finden Sie in den Bedienungsanleitungen. Esta máquina está equipada DISPOSITIVO DE CONTROL con un DE EMISIONES. Lea los manuales del operador para información especial sobre funcionamiento. Cet appareil est équipé d un DISPOSITIFDE LUTTE CONTRE LES ÉMISSION. Lire les manuels de l opérateur pour des informations d utilisation spéciales. EXHAUST FILTER CLEANING ON / FORCED MANUAL REGENERATION ON / AUTO DISABLED AUTO EXHAUST FILTER CLEAN 0A CAUTION use when generator is operated at 80 volts 0A 0A 0A CAUTION use when generator is operated at 80 volts 0A PN: 0 Decal, Regen Switch PN: Decal, Ground Control Panel Light PN: 8 Decal, light switch - control panel (Optional) PRESTART START Located behind control panel. Located on front of lug box door. DANGER GEFAHR PELIGRO DANGER Located behind lug box door. PN: 7 Decal, Terminal Connections Optional Equipment Fan Clutch Terminal Block - TB BATTERY FU + SW FUSED Electrical Components Relays L-L L-L L-L VOLTS Heated Fuel Filter Fuse Block 0A A 0A Line Voltage Gauge Display WARNING WARNUNG ADVERTENCIA AVERTISSEMENT PN: 90 Decal, pos. Outlet Usage in Delta (Optional) Located on control box. Starter Main Heated Fuel Filter Fuel/ Crank Located behind control panel. L L L AMPS FUEL HEATER PN: 8 Decal, Line Voltage Gauge Switch (Optional) Located on control panel. PN: 0 Decal, Relay Labeling - Fuel Heater (Optional) Located behind control panel. L Black L Red L Blue N White G Green (Optional) Located behind control panel. Located on control panel. Interior Light Located on control panel. BATTERY CHARGER (Optional) Located on control box. FAN CLUTCH PN: 9 Decal, light switch - interior (Optional) PN: 9 Decal, Battery Charger PN: 0 Decal, Relay Labeling - Clutched Fan (Optional) Located behind control panel. ENGINE BLOCK HEATER PN: 89 Decal, Engine Block Heater (Optional) Located on control box Note: All safety and operating decals are located on decal sheet, unless otherwise noted. 9

10 DOORS, ROOF, REAR PANEL, AND FRONT HOOD TO UNIT

11 DOORS, ROOF, REAR PANEL, AND FRONT HOOD TO UNIT ITEM PART NO. QTY DESCRIPTION NOTES Page Assembly, front hood Page 8 Assembly, control door 009 Nut,.-8 sflg 00 Nut,.-8 U-clip - long type Page 0 Assembly, roof 007 Screw,.-8x.0 std hex, SS 7 0 Washer,. flat./.0 bonded rubber, SS 8 Page Assembly, rear panel 9 Page Assembly, left rear door 0 78B Spacer, rod end 070 Washer,.00 split lock, SS 08 Nut,.00- hex, SS ft Seal, door D-shaped (.70) Used for doors ft Seal, rubber - bubble type (.00) Attaches to bulkhead for front hood

12 FRONT HOOD ASSEMBLY ( OF )

13 FRONT HOOD ASSEMBLY ( OF ) ITEM PART NO. QTY DESCRIPTION NOTES Screw,.-8x.0 std hex, SS 0 70 Washer,. flat./.0 bonded rubber, SS 7B Panel, exhaust grate 8 Foam, front flip hood, ceramic - top 00 Nut,.-8 U-clip - long type 707W Panel, front hood - top 7 0 Foam, front flip hood - top 8 09 Foam, front flip hood - front 9 00 Washer,. flat.87/.00, SS 0 88 Handle, front hood access 00 8 Nut,.-8 nylock, G 8 Foam, front flip hood - front bottom 70W Panel, front hood 8 Foam, front flip hood - front top 77W Panel, right front corner 8 Foam, front flip hood - right front corner 7 8 Foam, front flip hood - left front corner 8 708W Panel, front hood - center 9 87 Foam, front flip hood - right front side 0 00 Washer, M flat 7 Latch, paddle w/padlock handle 08 Rivet,.88 dia. x. to.0 grip, SS 00W Panel, right front side hood W Panel, right inside flip hood 0 Foam, front flip hood - right side 0B Weldment, front hood hinge 7 78B Spacer, rod end Bolt,.00- x. rod end 9 7 Pin, clevis -.00 dia. x. 0 8 Foam, front flip hood - left front side W Panel, left inside flip hood 08 Foam, front flip hood - left side 7W Panel, left front corner 09W Panel, left front side hood 08 Nut,.-8 U-clip - short type ft Weatherstripping -.0x.00 Used for exhaust grate & front corner panels

14 FRONT HOOD ASSEMBLY ( OF )

15 FRONT HOOD ASSEMBLY ( OF ) ITEM PART NO. QTY DESCRIPTION NOTES 007 Screw,.-8x.0 std hex, SS 0 Washer,. flat./.0 bonded rubber, SS 00 8 Washer, M flat 08 8 Rivet,.88 dia. x. to.0 grip, SS 07B Bracket, top sealing - front 0 Screw,.0x0-.87 sflg hex 7 998B Bracket, side sealing Nut,.-8 U-clip - long type 9 87 Latch, remote right w/spring return 0 00 Screw, 0-x.70 pan phil, G 007 Washer, #0 flat./.00, SS Pulley, cable -.70 in 00 Nut, 0- nylock 009 Nut,.-8 sflg 0B Weldment, hood locator Rubber bumper 7 07 Rivet,. dia. x.9 to.70 grip, alum 8 0 Screw,.-8x.0 button hex, SS 9 9ZC Bracket, hood stop 0 08B Bracket, side sealing - RH 09 Shoe, hood guide 0 Screw, 8-8x.70 flg hex, thread forming, G 00 Nut,.-8 nylock, G ft Seal, rubber - bubble type (.70) ft Seal, rubber - bubble type (.0) ft Seal, door -- 9 Cable, remote latch - 7 in

16 LEFT REAR DOOR ASSEMBLY

17 LEFT REAR DOOR ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Holder, manual - plastic 0 Foam, duct - face 09W Duct, door 09 Rivet,.88 dia. x.7 to.00 grip, large flange 8 Foam, duct - left Foam, door - top Nut,.-8 sflg 8 W Panel, door 9 8 Hinge, left (male) 0 0 Screw,.-8x.0 carr sqr, SS 08 Rivet,.88 dia. x. to.0 grip, SS 97 Latch, T-handle - left cw lock 09Z Bracket, prop rod 008 Pin, roll -.x. 8900ZC Rod, door prop Foam, door - bottom 7 9 Foam, duct - bottom 8 Foam, duct - right -- Assembly, left rear door Items - 8 7

18 CONTROL DOOR ASSEMBLY

19 CONTROL DOOR ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES Foam, control door Window, control door - UV 009 Nut,.-8 sflg W Door, control 89 Hinge, right (male) 0 Screw,.-8x.0 carr sqr, SS 7 Latch, door - stainless cable w/ball 8 08 Rivet,.88 dia. x. to.0 grip, SS 9 97 Latch, T-handle - left cw lock 0 00 Rivet,.88 dia. x.7 to.00 grip, SS 7B Bracket, door flap 08 Flap, control door 09 Washer,.0 flat./.00, SS Washer, #0 flat./.00, SS -- Assembly, control door Items - & 8-9

20 ROOF ASSEMBLY 000 0

21 ROOF ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0W Panel, roof 8 Foam, roof - rear -- Assembly, roof Items -

22 REAR PANEL ASSEMBLY 000

23 REAR PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 08 Rivet,.88 dia. x. to.0 grip, SS 8W Panel, rear 07W Duct, rear panel 079 Foam, rear duct -- 9 Assembly, rear panel Items -

24 END AND SIDE PANELS TO UNIT

25 END AND SIDE PANELS TO UNIT ITEM PART NO. QTY DESCRIPTION NOTES 007 Screw,.-8 std hex, SS 00 Washer,. flat.87/.00, SS 009 Nut,.-8 sflg W Panel, side 00 Nut,.-8 U-clip - long type 8 Foam, side panel 7 09 Screw,.-8x.0 sflg hex, G 8 00 Foam, end panel 9 00W Panel, end Assembly, panel - end Items & -- Assembly, panel - sides Items Z Bracket, prop rod 08 Rivet,.88 dia. x. to.0 grip, SS ft Weatherstripping -.0x.0 Used for between control box & right side panel

26 REAR CORNERS TO UNIT 000

27 REAR CORNERS TO UNIT ITEM PART NO. QTY DESCRIPTION NOTES Page 0 Assembly, right rear corner Page 8 Assembly, left rear corner 009 Nut,.-8 sflg 00 Washer,. flat.87/.00, SS 007 Screw,.-8 std hex, SS 7

28 LEFT REAR CORNER ASSEMBLY

29 LEFT REAR CORNER ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 079 Foam, corner common 080 Foam, duct - side 0798 Foam, duct - face 077W Duct, rear air 07W Panel, left rear 08 Rivet,.88 dia. x. to.0 grip, SS 7 0 Screw,.-8x.0 carr sqr, SS 8 80 Hinge, left (female) Nut,.-8 sflg Assembly, left rear corner panel Items - 9 9

30 RIGHT REAR CORNER ASSEMBLY

31 RIGHT REAR CORNER ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES W Panel, right rear 70 Switch, E-stop operator 8 Block, E-stop contactor - NO/NO Assembly, E-stop switch Items - 0 Panel, emergency stop 00 Washer, M flat 0798 Foam, duct 7 077W Duct, rear air Foam, corner common 9 08 Rivet,.88 dia. x. to.0 grip, SS 0 00 Rivet,.88 dia. x.7 to.00 grip, SS 0 Screw,.-8x.0 carr sqr, SS 8 Hinge, right (female) 009 Nut,.-8 sflg -- 7 Assembly, right rear corner panel Items -

32 CONTROL BOX TO UNIT 0007

33 CONTROL BOX TO UNIT ITEM PART NO. QTY DESCRIPTION NOTES Page Assembly, control box 09 Screw,.-8x.0 sflg hex, G 007 Screw,.-8x.0 std hex, SS 0 Washer,. flat./.0 bonded rubber, SS 00 Nut,.-8 U-clip - long type 009 Nut,.-8 sflg

34 CONTROL BOX ASSEMBLY ( OF ) A D E F 8 7 C B

35 CONTROL BOX ASSEMBLY ( OF ) ITEM PART NO. QTY DESCRIPTION NOTES 0B Weldment, control box 07 Screw,.0-0x.00 pan phil, SS 07 Screw,.7-x.0 sflg hex 079 Screw,.0-0x.0 sflg hex, G 07 Nut, 0- nylock, G 077 Switch, toggle - SPST 0A VAC 7 7ZY Bracket, ECU power switch Nut,.0-0 sflg, G 9 0 Screw, 0-x.0 pan phil, G 0 0 Kit, ground bar Block, terminal - -pole, Bussman 0 Nut,.7- sflg, G 809B Bracket, breaker mounting 7 Breaker, 00A, -VDC shunt trip 0 Screw,.0-0x.0 pan phil, G Relay, V 70A NC/80A NO w/diode 7 09 Relay, V 0/0A NO w/diode 8 Transformer, current (00:A) Fitting, bushing -.0 ODx.0 ID OPTIONAL FEATURES Buck Transformer: A 00 Nut, 0- nylock B 87 Transformer,.: phase, 00VA C 09 Screw, 0-x.0 pan phil, G D Relay, 0A DPDT 0VAC power E Base, relay - 8 pos F 0 Relay, voltage sensing ( in, out) -- 7 Stop, mm din rail end Screw, 0-x.00 pan phil, SS Rail, din - mm x.00 in -- 0 Nut, 0- sflg Wire group, buck transformer

36 CONTROL BOX ASSEMBLY ( OF ) A 0 B C 0009

37 CONTROL BOX ASSEMBLY ( OF ) ITEM PART NO. QTY DESCRIPTION NOTES Screw,.-8x.0 std hex, SS 0 8 Washer,. flat./.0 bonded rubber, SS Page 8 Assembly, control panel 098 Screw, 0-x.00 pan phil, SS 0 Nut, 0- sflg 708 Controller, programmed - eng/gen 7 99 Block, terminal - x push-on 8 07 Screw,.7-x.0 sflg hex Nut, M8-. sflg, G Holder, fuse - bank, ATO/ATC push-on 00 Nut,.-8 U-clip - long type 8W Panel, without cam lock 0B Panel, cable guard Page Assembly, receptacle panel 899 Stud, ground - M8-.x00 mm 0 Nut,.7- sflg, G 7 Page 0 Assembly, lug box Harness, control box Kit, connector - Power Zone control Kit, connector - Power Zone display -- Fuse, 0A - blade type ATC/ATO -- - Fuse, A - blade type Wire group, cables Wire group, extensions OPTIONAL FEATURES Battery Charger: A 0 Nut, 0- sflg B Charger, battery - A, stage C 08 Screw, 0-x.00 pan phil, G -- 8 Receptacle, 0V/A inlet (Edison) -- 0 Screw, 0-x.00 std hex, self drilling, G -- 9 Fitting, bushing -.00 OD x.7 ID Cam Locks: -- W Panel, cam lock -- Connector, cam lock flange female, 00A, black -- Connector, cam lock flange female, 00A, red -- Connector, cam lock female, 00A, blue Connector, cam lock female, 00A, white -- 0 Connector, cam lock female, 00A, green Cover, cam lock - red Cover, cam lock - black Cover, cam lock - white Cover, cam lock - green Cover, cam lock - blue Screw, 0-x.70 pan phil, G Used to attach connectors Nut, 0- nylock Used to attach connectors Wire group, cam locks Extended Run Tank: -- 7 Controller, programmed - eng/gen Super Start Generator: -- 8 Controller, programmed - eng/gen Super Start Generator with Extended Run Tank: Controller, programmed - eng/gen 7

38 CONTROL PANEL ASSEMBLY A

39 CONTROL PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 7W Panel, control - digital 0 7 Nut, 0- sflg 87W Bracket, PM00 Regulator, voltage - PM00 Clamp, tubing Hinge, lug door Screw, 0-x.00 pan phil, SS 8 99 Switch, rocker - on/-/off 9 9 Plug, panel switch -.9x Switch, rocker - on/off/(on) 7 Display, 7 in Gasket, control 097 Screw, 0-x.0 pan phil, G -- 8 Assembly, control panel - digital Items - OPTIONAL FEATURES Control Panel Light: A 0 Light, interior control panel Switch, rocker - on/-/off Interior Light: Switch, rocker - on/-/off Analog Gauges: Switch, rocker - on/off/on -- W Panel, control - analog -- Gauge, frequency meter -- 8 Gauge, oil pressure - w/light -- 9 Gauge, coolant temp - w/light -- 0 Gauge, voltmeter - DC w/light -- Gauge, fuel - elec. w/light -- Gauge, amp A/D -- Gauge, voltmeter - AC Gauge, hourmeter -- Assembly, control panel - analog Wire group - analog gauges 9

40 LUG BOX ASSEMBLY

41 LUG BOX ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Nut,.7- sflg, G 0 Nut, 0- sflg 0B Bracket, glastic plate - left 00B Bracket, glastic plate - right 009 Nut,.-8 sflg 98W Box, lug enclosure 7 8B Panel, lug box outlet 8 0 Washer,. flat./.0 bonded rubber, SS Screw,.-8x.0 std hex, SS 0 Page Assembly, lug plate Page Assembly, lug box door 098 Screw, 0-x.00 pan phil, SS 078 Screw,.7-x.0 std hex, G Switch, trigger safety - NO & NC Assembly, lug box Items - & -

42 LUG PLATE ASSEMBLY 000

43 LUG PLATE ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 88 Panel, lug box glastic Screw,.7-x.0 std hex, G 890 Lug, terminal - dual, hole stacked 0 0 Nut,.7- sflg, G

44 LUG BOX DOOR ASSEMBLY

45 LUG BOX DOOR ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Nut, 0- sflg 99W Panel, lug box door 0 Washer, #0 split lock 008 Screw, 0-x.00 pan phil, G 07 Lock, door - / turn cam 889 Handle, lug door 7 08 Hinge, continuous - 0. in Screw, 0-x.00 pan phil, SS

46 RECEPTACLE PANEL ASSEMBLY

47 RECEPTACLE PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 809 Breaker, 0A, 0V, -pole 809 Breaker, 0A, 0V, -pole 0 Receptacle, 0V/0A GFI 00 0 Nut, 0- nylock 8089 Receptacle, 0V/0A twist-lock 078 Nut, - nylock, G Screw, 0-x.00 pan phil, G Thread forming Block, terminal - pos Screw, -x.70 pan phil, G 0 W Weldment, receptacle panel -- Assembly, receptacle panel Items Wire group, receptacle 7

48 LIFT STRUCTURE TO SKID ASSEMBLY B C A D F E 000 8

49 LIFT STRUCTURE TO SKID ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES Page 0 Assembly, lift structure Screw,.00-x.0 std hex, G Washer,.00 flat.00/ Nut,.00- nylock, G Assembly, lift structure Items - OPTIONAL FEATURES Interior Light: A 00 8 Nut, 0- nylock, SS B 009 Nut,.-8 sflg C 97 Light, interior w/switch D 09 8 Screw, 0-x. pan phil, SS E 09 Screw,.-8x.0 sflg hex, G F 8B Bracket, interior light -- 9 Harness, light option 9

50 LIFT STRUCTURE ASSEMBLY

51 LIFT STRUCTURE ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 80B Weldment, lift channel - right 979ZY Pin, striker -. 9 Washer, striker pin - internal thread 07 Washer,.00 split lock 0 Striker nut -.8-, G8 7B Weldment, lift channel 7 Nut,.00- nylock, G Washer,.00 flat.00/ Foam, lift post - right 0 70 Foam, lift post - left 088 Screw,.00-x.0 std hex, G 78B Weldment, lift channel - left 0 8 Screw,.7-x. std hex, SS Washer,.7 flat.87/.00, SS 8B Bracket, hood guide - left/front, right/rear 0 8 Nut,.7- sflg, G 7 98 Clamp, hose - SAE 07 (.0-.00) 8 8 Elbow,.0 ID molded rubber 9 9B Weldment, fuel fill 0 8B Bracket, hood guide - right/front, left/rear 707 Cap, fuel fill -.0

52 AIR FILTER ASSEMBLY

53 AIR FILTER ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Screw,.7-x.0 std hex, SS 098 Washer,.7 flat.87/.00, SS 98 Clamp, hose - SAE 07 (.0-.00) 9 Insert, air hose reducer Pipe, air inlet 8 Clamp, hose - SAE 00 (.-.) 7 8 Elbow, 90.0 ID molded rubber 8 Filter, air cleaner 9 Clamp, air filter 0 0 Screw,.-8x.0 std hex, G 09 Washer,. flat.87/ Nut,.7- slfg, G 8B Channel, air filter mounting 009 Nut,.-8 sflg -- 7 Element, air filter

54 EXHAUST SYSTEM ASSEMBLY ,

55 EXHAUST SYSTEM ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Weldment, pipe, exhaust - DPF inlet 88 Clamp, muffler B Bracket, muffler support 00 0 Washer,. flat.87/.00, SS Screw,.-8x.0 std hex, SS 089 Cap, rain Pipe, exh DPF out 8 0 Clamp, muffler -.00 wide band, SS 9 9 Strap, DPF - size Start SN: 7 8 Strap, DPF - size / End SN: Clamp, V-band Filter, exhaust - size RI/RO Start SN: 7 -- Filter, exhaust - size RI/RO End SN: 7 9 Fitting, 90 elbow -.7 Male/female 0 Fitting, 90 elbow -.00 Male/female 00 Washer, M flat 00 Washer,.00 split lock 00 Nut, M-.7 hex, class Bracket, DPF support Nut,.-8 sflg 9 8B Bracket, lower DPF support Washer,. split lock, SS 7 Clamp, V-band Weldment, pipe, exhaust engine 00 Screw, M0-.0x std hex, G Washer, M0 split lock 00 Nut, M0-.0 sflg, G8.8 Weldment, flange, turbo 7 8 Gasket, mounting flange 8 7 Blanket, exhaust - engine 9 Blanket, exhaust - engine 0 8 Blanket, exhaust - DPF -- 9 Screw,.0-0x.70 std hex, SS Used for DPF sensor -- 0 Nut,.0-0 sflg, G Used for DPF sensor -- Assembly, exhaust Items Harness, DPF *** Contact John Deere Service Center for exhaust filter (Item ) replacement.

56 COOLING SYSTEM ASSEMBLY

57 COOLING SYSTEM ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 9B Weldment, bulkhead 9 Strain relief -.0 Romex w/nut 00 0 Washer,. flat.87/.00, SS Washer,. split lock, SS 087 Screw,.-8x.70 std hex, SS 007 Screw,.-8x.0 std hex, SS 7 Clamp, hose - size, spring type 8 8 Foam, CAC sealing - top/bottom ft Hose,.70 in., class A 0 00 Fitting, strt -.00MNPT x. barb, brass Clamp, hose - size, spring type 00. ft Hose,., 00 psi, class A 0 Fitting, MNPT x. barb, brass 979 Valve, ball -.00NPTF 08 Fitting, nipple, pipe -.00NPT x close 09 Assembly, low coolant swtich/harness 7 8 Radiator, Tier it Screw,.0-0x.00 sflg hex, G 9 0 Nut,.0-0 sflg, G 0 0 Washer,.0 flat.7/ Washer,. split lock 08 Screw,.-8x.70 std hex, G 9B Shroud, radiator 08B Weldment, fan guard - right 08B Weldment, fan guard - left 08 Screw,.0-0x. sflg hex, G 7 B Bracket, overflow jug 8 9 Jug, overflow -. qt 9 97 Cap, overflow jug 0 0 Clamp, hose - size, spring type ft Hose, fuel -. ID, 0 psi, SAE 0R ft Hose, fuel -. ID, 0 psi, SAE 0R Fitting, strt -.00MNPT x. barb, brass 9 Cap, radiator pressure psi 89 Fitting, plug -.00NPT x internal hex 7

58 COOLING SYSTEM HOSES

59 COOLING SYSTEM HOSES ITEM PART NO. QTY DESCRIPTION NOTES 00 7 Clamp, hose - const. torque.7-. Hose, CAC -.00x 0 Pipe, CAC - outlet 7 Hose, CAC x90 0 Clamp, hose - const. torque Hose, CAC -.00x Pipe, CAC - inlet 8 80 Hose, CAC -.00x.00 long 9 0 Clamp, hose - SAE 0 (.-.0) Hose, radiator - lower 7 Hose, radiator - upper -- Assembly, CAC Items - 8 9

60 ENGINE AND GENERATOR TO SKID ASSEMBLY G A B C A B E F D E

61 ENGINE AND GENERATOR TO SKID ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES Page Assembly, engine Page 8 Assembly, generator 087 Screw,.7-x.0 sflg hex, G 0 Screw,.7-x.0 flg hex, self tapping, G 90 Strap, braided ground - 0 in 09 Washer, M ext star Screw, M0-.0x0 sflg hex, class Washer,.7 flat.99/ Nut,.7- sflg hex, G 0 8 Bracket, battery hold down 0089 Washer,. fender./ Nut,.0-0 wing, G Bolt, J -.0-0x Cable, battery - 8 in. /0 red, / in. lug 89 Cable, battery - in. /0 black, /8 in. lug Harness, ground cable Harness, alt-starter OPTIONAL FEATURES Battery Disconnect: A 09 Washer, M flat B 09 Washer, M split lock C 08 Screw, M-.0x0 std hex, G0.9 D 089 Screw, M-.0x0 std hex, G0.9 E 89 Switch, battery disconnect F B Bracket, battery disconnect G 0 Screw,.0-0x.87 sflg hex Cable, battery - in. black, / in. lug Cable, battery - in. /0 black, /8 in. lug Cable, battery - 8 in. /0 red w/boot, / in. lug

62 ENGINE ASSEMBLY A B 000

63 ENGINE ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 08 Engine, Deere - 0HFG9, hp 9 Fitting, fuel-return -.x. barb 007 Screw, M-.7x sflg hex, G0.9 Page Assembly, engine mount 0 Belt, fan 0 Fan, engine - in, pitch 7 0 Screw, M0-.0x0 std hex, G Spacer, fan Assembly, fan Items Seal, M Fitting, strt -.00MNPTxM8 O-ring seal Fitting, FNPTx.00FNPT, brass 07 Fitting, strt -.00NPTx.70 barb, brass 979 Valve, ball -.00NPTF 00 Fitting, strt -.00MNPTx. barb, brass Clamp, hose - size, spring type ft Hose, fuel -. horizon 00 psi, class A 7 90 Filter, oil 8 0 Filter, fuel - primary 9 9 Element, OVR filter 0 0 Nut,.0-0 sflg, G 7B Bracket, manual holder 07 Clamp, tubing -.0 lt duty 0 Nut, M0-. hex, SS 079 Screw,.0-0x.0 sflg hex, G 07 Starter 0 Fitting, Mx.x.7 barb 7 0 Filter, fuel - final 8 0 Alternator 9 9 Pulley, engine fan -- 0 Kit, fuel filter - primary & final Items 9 & B Bracket, pressure sensor Dipstick/oil cap Thermostat -- 7 Harness, main OPTIONAL FEATURES Clutched Fan: A 09 Fan, in B 80 Clutch, fan - for in -- 9 Screw, M0-.0x0 sflg hex, G B Spacer,.70 OD. ID.8 long -- 7 Screw, M0-.0x0 std hex, G Washer,.7 flat.99/ B Plate, clutch sensor Washer, M0 split lock Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions.

64 ENGINE MOUNT ASSEMBLY 000

65 ENGINE MOUNT ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES Nut,.00- nylock, G 0 Washer,.00 flat.7/.090 8B Weldment, engine mount 808 Isolator, rubber - 70/80 lbs 808 Washer,.0 snub.0/.0 70 Weldment, anti-turn bolt - / in. x.0

66 HOTSTART ASSEMBLY OPTION 7 8 9, 0 7 7, 0 000

67 HOTSTART ASSEMBLY OPTION ITEM PART NO. QTY DESCRIPTION NOTES 89 O-ring,. in 88 Fitting, strt -. O-ring x M8 O-ring 9 Seal, M8 97 Fitting, strt -.00MNPTxM8 O-ring seal Fitting, FNPTx.00FNPT, brass 00 Fitting, strt -.00MNPTx. barb, brass 7 0 Clamp, hose - SAE 00 (.-.0) Fitting, strt -.00FNPTxMx ft Hose,. in., 00 psi, class A 0 8 ft Loom, wire -.0 ID 007 Screw, M-.7x sflg hex, G Heater, coolant - 0V, 00W,.A 7B Bracket, coolant heater 00 ft Hose,. in., 00 psi, class A 7

68 GENERATOR ASSEMBLY To Engine

69 GENERATOR ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 89 Generator, Marathon, PSL0 00 Washer, M0 split lock 00 Screw, M0-.0x std hex, G0.9 Nut,.00- nylock, G 0 Washer,.00 flat.7/ B Spacer,.0 OD x.9 long Isolator, rubber 70/80 lbs Washer,.0 snub.0/ Weldment, anti-turn bolt / in. x Screw,.7-x.70 std hex, G8 0 8 Washer,.7 flat.80/.00 OPTIONAL FEATURES Super Start: Generator, Marathon, PSL07 Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions. 9

70 GENERATOR BOX ASSEMBLY - WITH PHASE SWITCH C B A To Generator

71 GENERATOR BOX ASSEMBLY - WITH PHASE SWITCH ITEM PART NO. QTY DESCRIPTION NOTES 08 Screw,.0-0x. sflg hex, G 87B Panel, generator box - side Insert, threaded.0-0 splined.07-. grip 877B Panel, generator box - top 879B Panel, generator box - rear 90 ft Seal, generator box 7 00 Switch, phase - A, pos 8 877B Panel, generator box - front 9 9 ft Seal, U-channel Nut, M-.80 nylock, class 0 Nut,.0-0 sflg, G 00 Washer, M flat 0 8 Screw, M-0.80x pan phil, G.8 9B Bracket, selector switch - pos 98 Block, terminal - -pole lug type, / Assembly, generator box Items Jumpers, pos. phase switch OPTIONAL FEATURES Position Phase Switch: A 70 Lug block, 8 pos B 8B Bracket, phase switch - pos C 7 Switch, phase - A, pos Wires, A lead and jumper - pos 7

72 GENERATOR BOX ASSEMBLY - WITHOUT PHASE SWITCH OPTION

73 GENERATOR BOX ASSEMBLY - WITHOUT PHASE SWITCH OPTION ITEM PART NO. QTY DESCRIPTION NOTES 877B Panel, generator box - top 08 Screw,.0-0x. sflg hex, G Insert, threaded.0-0 splined.07-. grip 879B Panel, generator box - rear 90 ft Seal, generator box 09B Panel, generator box - side 7 9 Seal, generator box 8 877B Panel, generator box - front -- 0 Assembly, generator box w/o phase switch Items - 8 7

74 SKID ASSEMBLY B A 7 C

75 SKID ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Screw,.00-x.0 std hex, G8 07 Washer,.00 split lock 009 Washer,.00 flat.00/ Washer,.00 external star 09B Weldment, skid 89 Fitting, plug -.00NPT x internal hex Nut,.-8 cage Assembly, skid Items - 7 OPTIONAL FEATURES Containment Pan: A 0 0 Washer,. flat./.0 bonded rubber, SS B Screw,.-8x.0 std hex, SS C 00 0 Nut,.-8 U-clip - long type 7

76 FUEL TANK ASSEMBLY , 9 7, 8 A

77 FUEL TANK ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 79 Vent, plastic fuel.00 ID Clamp, hose - size, spring type 09 Screw,.-8x.0 sflg hex, G 07 Clamp, tubing -.0 lt duty 009 Nut,.-8 sflg 009. ft Hose,.0 in. SAE 0R 7 Fitting, strt -.0MNPTx.0 barb 8 00 Screw, 0-x.70 pan phil, G 9 0 Washer, #0 split lock 0 07 Sender, fuel - 0- in. tank Gasket, fuel sending unit 89 Fitting, plug -.00NPT x internal hex 0 Clamp, hose - size, spring type ft Hose, fuel -. ID, 0 psi, SAE 0R7 00 ft Loom, wire Fitting, strt -.7MNPTx. barb ft Hose, fuel -. ID, 0 psi, SAE 0R7 8 9 Fitting, NPTx. barb, brass 9 00B Tank, fuel - gal Assembly, fuel tank Items - 9 OPTIONAL FEATURES Containment Pan: A 00B Pan, hr containment 77

78 TRAILER ASSEMBLY - SINGLE AXLE

79 TRAILER ASSEMBLY - SINGLE AXLE ITEM PART NO. QTY DESCRIPTION NOTES 7B Fender, single wheel Screw,.-8x.0 std hex, SS 00 Washer,. flat.87/.00, SS 00B Bracket, fender extension 00 Screw, shackle -.-8x.0 std hex, G 97 Plate, shackle bracket -. in 7 0B Weldment, trailer - single axle Screw,.-x.0 flg hex, G Nut,.-8 lock, G Nut,.-8 nylock, G 70 Light, clearanc,.0 in., no grommet - red LED 9 Grommet, sealed beam light, rubber.0 in 0 Grommet, rear light, rubber. in 70 Light, rear tail/turn, rnd, no grommet LED Plug, hole -. dia 0 Plug, rear light, -wire w/grommet For turn/tail lights 7 70 Light, utility,.0 in., no grommet - clear LED 8 00 Nut,.- nylock, G 9 70 Light, clearance,.0 in., no grommet - amber LED 0 Pin, jack lb, tube mounted 070 Ring, split -.00, SS ft Chain, sash - No. 8, SS 7 Cable, tether - jack pin 009 Nut,.00-0 lug, G 877 Wheel, st/7r, 0 lb Page 8 Assembly, axle 7 Jack, top wind lb, tube mounted 8 7 Chain, safety - 7,800 lbs rated 9 07 Screw,.00-x.0 std hex, G Washer,.00 flat.7/.090 Nut,.00- nylock, G Harness, trailer Rivet,.88 dia. x grip Clamp, tubing Washer, #0 flat.9/ Screw,.7-x.0 flg hex, G Washer,.7 external star Washer,.7 flat.87/.00, SS -- 0 Assembly, jack lb, top wind Items 0,, & 7 OPTIONAL FEATURES Incandescant Lights: 97 Light, clearance,.0 in., no grommet - red 00 Light, rear tail/turn, round, no grommet 9 Light, utility,.0 in., no grommet - clear 9 Light, clearance,.0 in., no grommet - amber 79

80 TRAILER ASSEMBLY - TANDEM AXLE

81 TRAILER ASSEMBLY - TANDEM AXLE ITEM PART NO. QTY DESCRIPTION NOTES B Fender, tandem 0B Weldment, trailer frame 00 Screw, shackle -.-8x.0 std hex, G 97 8 Plate, shackle bracket -. in 078 Screw,.-x.0 flg hex, G8 00 Nut,.-8 lock, G Screw,.00-x.7 sflg hex 8 0 Nut,.00- nylock, G 9 0 Washer,.00 flat.7/ Light, clearance,.0 in., no grommet - red LED 9 Grommet, sealed beam light, rubber.0 in 0 Grommet, rear light, rubber. in 70 Light, rear tail/turn, round, no grommet LED Plug, hole -. dia 0 Plug, rear light, -wire w/ grommet For turn/tail lights 70 Light, utility,.0 in., no grommet - clear LED 7 0 Equalizer, tandem axle -. centers 8 00 Nut,.- nylock, G 9 70 Light, clearance,.0 in., no grommet - amber LED 0 Pin, jack lb, tube mounted 070 Ring, split -.00, SS ft Chain, sash - No. 8, SS 7 Cable, tether - jack pin Nut,.00-0 lug, G 0 Wheel, st0/7r, 98 lb Page 8 Assembly, axle 7 Jack, top wind lb, tube mounted 8 7 Chain, safety - 7,800 lbs rated 9 07 Screw,.00-x.0 std hex, G Harness, trailer Rivet,.88 dia. x grip Clamp, tubing Washer, #0 flat.9/ Screw,.7-x.0 flg hex, G Washer,.7 external star Washer,.7 flat.87/.00, SS -- 0 Assembly, jack lb top wind Items 0,, & 7 OPTIONAL FEATURES Electric Brake: Harness, electric brake - tandem Adapters: -- Adapter, trailer - flat to round 7 blade For surge brakes -- 9 Adapter, trailer - pin & pin to rd pin For electric brakes -- 8 Adapter, trailer - rd pin to rd 7 spade For electric brakes Incandescant Lights: Light, clearance,.0 in., no grommet - red Light, rear tail/turn, round, no grommet -- 9 Light, utility,.0 in., no grommet - clear -- 9 Light, clearance,.0 in., no grommet - amber 8

82 AXLE ASSEMBLY

83 AXLE ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES Plug, grease cap - zerk 70 Cap, grease 8 Outer hub bearing 098 Hub/brake drum, 00 lb 7 Surge brake assy, LH 7 Surge brake assy, RH 7 Inner hub bearing 7 7 Inner grease seal -. in Stud, wheel , 000 lb U-bolt, axle Tie plate, axle 0 8 Nut, axle (U-bolt), 00 lb 77 Spring, 000 lb axle 0 Axle, 000 lb surge OPTIONAL FEATURES Tandem Axle: -- 0 Axle, 00 lb surge Tandem Electric Brake: -- 0 Axle, 00 lb electric 8

84 TRAILER BRAKE LINES - SINGLE AXLE

85 TRAILER BRAKE LINES - SINGLE AXLE ITEM PART NO. QTY DESCRIPTION NOTES 087 Hose, brake -.88x.00 male/male 9 Fitting, strt -.88 brake line coupler 0 Hose, brake -.88x9.00 male/male 09 Line, brake -.88x Fitting, strt -.88 brake line T-w/bracket 09 Line, brake -.88x Clamp, muffler Clamp, tubing -.7 lt duty Rivet,.88 dia. x.8 to.70 grip Clamp, tubing -.7 hvy duty,.7 bolt 8

86 TRAILER BRAKE LINES - TANDEM AXLE

87 TRAILER BRAKE LINES - TANDEM AXLE ITEM PART NO. QTY DESCRIPTION NOTES 088 Hose, brake -.88x.00 Male/male 9 Fitting, strt -.88 brake line coupler 0 Hose, brake -.88x9.00 Male/male 9 Fitting, strt -.88 brake line T w/bracket 09 Line, brake -.88x Hose, brake -.88x.00 Male/male 7 0 Clamp, muffler -.0 hvy duty 8 09 Line, brake -.88x Clamp, tubing -.7 lt duty Rivet,.88 dia. x.8 to.70 grip Clamp, tubing -.7 hvy duty,.7 bolt 87

88 TRAILER HITCH OPTIONS A 7 7 B D 7 C

89 TRAILER HITCH OPTIONS ITEM PART NO. QTY DESCRIPTION NOTES Nut,.00- nylock, G 009 Washer,.00 flat.00/ Actuator, hyd. surge brake lb Adjustable 07 Screw,.00-x.0 std hex, G 09 Screw,.-x.0 std hex, G 09 Washer, M flat 7 00 Nut,.- nylock, G 8 9B Coupler, lunette ring -.00 ID Adjustable OPTIONAL FEATURES Electric Brake: A 979B Weldment, hitch electric - pos. adj D 97 Breakaway kit Adjustable Couplers: B 99 Coupler,. in. ball C 98 Coupler,.00 in. ball 89

90 RECOMMENDED SPARE PARTS LIST ENGINE Alternator, 0HFG Belt, fan... 0 Cap, fuel fill w/gasket Cap, radiator... Dipstick/oil cap Element, air filter... Element, OVR filter... 9 Filter, fuel - kit (primary & final)... 0 Filter, oil Hose, radiator - lower... 8 Hose, radiator - upper... 7 Jug, overflow. qt Sensor, low coolant (GEMS) assy Starter, 0HFG9 tier IV MAINTENANCE KITS Filter, service kit 00 hour... SK - Belt, fan - Element, air filter - Element, OVR filter - Filter, fuel - kit - Filter, oil Filter, service kit extended 000 hours... SK - Belt, fan - Element, air filter - Element, OVR filter - Filter, fuel - kit - Filter, oil ELECTRICAL Breaker, 0A, 0V, -pole Breaker, 00A, -VDC... 7 Breaker, 0A, 0V, -pole Controller, programmed Receptacle, 0V 0A GFI... 0 Receptacle, 0/0V 0A twist-lock Regulator, voltage - PM00... Relay, V 70A NC/80A NO w/diode... Sensor, fuel level Switch, E-stop, NO/NC... 0 Switch, phase - A, -pos Switch, toggle - SPST 0A Switch, trigger safety TRAILER Chain, safety... 7 Jack, top wind... Light, clearance amber - LED (no grommet) Light, clearance red - LED (no grommet) Tail lights - LED (no grommet)... 70

91

92 REV: ORG PART NO: