Hydro Cut Series Walk-Behind Mowers

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1 Parts Manual HP Product Mfg. No. Description 92 Hydro Cut, HP Kawasaki, 2 inch (CE) Hydro Cut Series Walk-Behind Mowers Rev. 0/200

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3 Table Of Contents PRODUCT COMPONENTS PAGES Engine Deck & Handle Bars Group... Engine, PTO & Deck Drive Idler Group... Transaxle, Mount & Drive Idler Group... Transaxle SERVICE PARTS... Controls Group... 2 Electrical Group... Fuel Tank Group... Fuel Tank Supply Group... Wheel & Tire Group Decals - Brand, Model, Safety & Instruction inch Mower Deck - Frame, Caster & Shield inch Mower Deck - Height Adjustment inch Mower Deck - Housing, Arbors & Blades... 2 Torque Specification Chart... Inside Back Cover

4 Engine Deck & Handle Bars Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI See Motion Control, Parking Brake and Operator Presence Group See Motion Control, Parking Brake and Operator Presence Group See Fuel Tank & Mount Group

5 Engine Deck & Handle Bars Group REF NO PART NO. QTY. DESCRIPTION 0220 SWITCH, PTO SWITCH RETAINER RING 020 NUT, Hex, /-2 00 CABLE, Choke Control CAPSCREW, Hex Head, /-20 x / 022 SWITCH, Ignition, Complete (Includes Ref 7-9) KEY, Ignition, Molded (set of 2) COVER PLASTIC NUT 0729 CABLE, Throttle Control 02 2 FOAM GRIP NUT, Hex Nylon Lock, / HANDLE BAR ASSEMBLY, (Orange) SCREW, Phillips Head, #-2 x / SWITCH, NC NUT, Hex, # BODY CLIP, /- 077 REAR SHIELD, (Orange) CAPSCREW, Hex Head, /- x / WASHER, / ENGINE DECK ASSEMBLY, (Orange) THROTTLE STOP PLATE Footnotes

6 Engine, PTO & Deck Drive Idler Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI Muffler Clamp & Hardware See Transaxle, Mount & Drive Idler Group

7 Engine, PTO & Deck Drive Idler Group REF NO PART NO. QTY. DESCRIPTION * ENGINE, HP Kawasaki, Model FHV 027 FUEL FILTER 02 OIL FILTER (90-207) * PRE-CLEANER (-70) * AIR FILTER (-707) * MUFFLER ( ) * EXHAUST MANIFOLD (0-700) * MANIFOLD HEAT SHIELD ( ) * 2 EXHAUST MANIFOLD GASKET (0-702) * RECOIL ASSEMBLY, Complete (90-700) GROMMET 02 SPRING, Extension 0202 CAPSCREW, Hex Head, /- x -/2 029 NUT, Hex Serrated Flange, /- 0207B 2 BUSHING, Brass 7 07 DECK DRIVE IDLER ARM, (Orange) 020 WASHER, / C-CLIP 029 IDLER PULLEY 02 WASHER, / CAPSCREW, Hex Head, /2-20 x 2-/ NUT, Hex Nylon Lock, / CRANKSHAFT BOLT, 7/ x 2-/ 022 CLUTCH RETAINER 77 ELECTRIC CLUTCH KEY, / Sq. x CAPSCREW, Hex Head, /- x 2-/ WASHER, / CAPSCREW, Hex Head, /- x / CLAMP NUT, Hex Serrated Flange, / HOSE, -/2 inch (oil drain) CLAMP, # Hose NUT, Hex Nylon Lock, / CARRIAGE BOLT, /- x -/ MUFFLER GUARD BRACKET Footnotes * See your local Kawasaki engine dealer for parts & service. 7

8 Transaxle, Mount & Drive Idler Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI Idler Pulley 9 9 Transaxle Pulley Engine Pulley

9 Transaxle, Mount & Drive Idler Group REF NO PART NO. QTY. DESCRIPTION 0209 NUT, Hex Nylon Lock, / NUT, Hex Nylon Lock, / WASHER, / 072 TRANSAXLE BRACE, (Orange) CAPSCREW, Hex Head, Self-Tapping, /- x / 020 CAPSCREW, Hex Head, /- x / 7 02 SKID PLATE, (Orange) HYDRO RETURN SPRING CAPSCREW, Hex Head, /- x HYDROSTATIC TRANSAXLE 020 BELT, Drive SPRING, Extension NUT, Hex Side Lock, / CAPSCREW, Hex Head, /- x 02 2 WASHER, Fender, / 077 SPACER B 2 BUSHING, Brass 0777 TRANSAXLE IDLER ARM, (Orange) IDLER PULLEY ASSEMBLY WASHER, / CAPSCREW, Hex Head, /- x TRANSAXLE DRIVE PULLEY Footnotes 9

10 Transaxle SERVICE PARTS NOTE: Unless noted otherwise, use the standard hardware torque specification chart

11 Transaxle SERVICE PARTS REF NO PART NO. QTY. DESCRIPTION SEALANT SHAFT, INPUT RING - RETAINING SPACER RING - RETAINING BALL BEARING OUTBOARD SLEEVE BEARING AXLE SHAFT - RH AXLE SHAFT - LH SPRING - HELICAL COMPRESSION WASHER W-0 OIL HYDRO RETURN SPRING FAN,, BLADE EXPANSION TANK KIT FAN/PULLEY KIT (includes Ref. 9) Footnotes

12 Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI

13 Controls Group REF NO PART NO. QTY. DESCRIPTION 097 OPERATOR PRESENCE HANDLE - RH, (Orange) VINYL GRIP NUT, Hex, / ADJUSTER LINKAGE 09 2 SHOULDER SPACER 0772 SWITCH ROD BRAKE ROD COLLAR, Set, / THUMB CONTROL LEVER, Complete, (Orange), (Includes Ref No. ) 02 2 FOAM GRIP 0 PIVOT CONTROL - RH, (Orange) PIN, Clevis, / x CLEVIS, Plastic, / PIN, Cotter 020 NUT, Hex, / THUMB CONTROL ROD NUT, Hex Side Lock, /- 022 NUT, Hex Serrated Flange, / PIVOT CONTROL - LH, (Orange) OPERATOR PRESENCE HANDLE - LH, (Orange) CAPSCREW, Hex Head, /-20 x / SHOULDER BOLT, /2 x NUT, Hex Serrated Flange, / WASHER, / CAPSCREW, Hex Head, /- x / NUT, Hex Nylon Lock, / BEARING, Flange CAPSCREW, Hex Head, /- x SPRING, Extension 0 02 BRAKE LINKAGE ROD 0772 DUMP VALVE ROD COLLAR, Set, / 0770 LINK STUD 0797 CONTROL SHAFT ASSEMBLY, (Orange) 020 CAPSCREW, Hex Head, TFL, /- x -/ NUT, Hex Serrated Flange, /- Footnotes

14 Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 UNDER CONTROL PANEL 2 7 Operator Presence Switch UNDER ENGINE DECK To Electric Clutch To Alternator To Engine Magneto To Engine Mount Bolt

15 Electrical Group REF NO PART NO. QTY. DESCRIPTION WIRE HARNESS SWITCH, PTO 022 SWITCH, Ignition, Complete (Includes Ref No. -) KEY, Ignition, Molded (set of 2) COVER PLASTIC NUT SWITCH, NC Footnotes

16 Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 2 7

17 Fuel Tank Group REF NO PART NO. QTY. DESCRIPTION 022 FUEL TANK CAP 2 09 FUEL TANK 020 CAPSCREW, Hex Head, /- x / 02 WASHER, / 020 CAPSCREW, Hex Head, /- x -/ 02 FUEL TANK MOUNT - LH, (Orange) NUT, Hex Serrated Flange, /- 0 FUEL TANK MOUNT - RH, (Orange) Footnotes 7

18 Fuel Tank Supply Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI Connect to Fuel Pump 2 9 Tank Components

19 Fuel Tank Supply Group REF NO PART NO. QTY. DESCRIPTION 020 CLAMP, Hose HOSE, 7 inch (supplied with engine) 027 FUEL FILTER HOSE, 9-/2 inch 00 2 WIRE LOOM, inch 022 VALVE, FUel Shut-Off ELBOW FITTING 7200 GROMMET HOSE CLAMP HOSE, 20 inch 0207 SCREEN FITTING Footnotes 9

20 Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI

21 Wheel & Tire Group REF NO PART NO. QTY. DESCRIPTION KEY, / S 2 DRIVE HUB 02 2 WHEEL & TIRE ASSEMBLY, x. x, Complete (Includes Ref & ) TIRE,. x. x 02 2 WHEEL ASSEMBLY, x SHIM C-CLIP 0200 LUG NUT Footnotes 2

22 9 Decals - Brand, Model, Safety & Instruction NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI D B C A

23 Decals - Brand, Model, Safety & Instruction REF NO PART NO. QTY. DESCRIPTION 097 DECAL, Control Panel 2 02 DECAL, Warning Machine Climb 02 DECAL, Warning Explosive Fuel 09 DECAL, Deck Height, Pulley Position 022 DECAL, ICC 0777 DECAL, Cut Height Adjust DECAL, Simplicity, Blue & Silver, Icon 02 DECAL, Stripe, Blue and Grey DECAL, Hot DECAL, Danger, Chute In Place, Hand Under Deck * MODEL/SERIAL TAG (Not serviced) 2 * DECAL, I.D. Plate Footnotes * Not a service part. 2

24 2 inch Mower Deck - Frame, Caster & Shield NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI

25 2 inch Mower Deck - Frame, Caster & Shield REF NO PART NO. QTY. DESCRIPTION 0 SHIELD INSERT, (Orange) SCREW, Allen Head, /-20 x /2 00 GUARD, Mower Deck 0 2 SHIELD MOUNT BRACKET, (Orange) 0220 BODY CLIP, /- 029 LOCKWASHER, / CAPSCREW, Hex Head, /-20 x / 020 CAPSCREW, Hex Head, /- x NUT, Hex Serrated Flange, / CAPSCREW, Hex Head, /- x 2-/2 02 WASHER, / KNOB 07 FRAME RAIL - LH, (Orange) PLASTIC CAP 09 CROSS TUBE, (Orange) 099 CASTER MOUNT FRAME, Complete, (Orange) (Includes Ref. No. 7 & 2) GREASE FITTING, / CAPSCREW, Hex Head, /2- x -/ AXLE, Caster 20 02S 2 WHEEL & TIRE ASSEMBLY, Silver, 9 x. x, Complete (Includes Ref. No. 2-2) TIRE, Front, 9 x. x TUBE, for 9 x. x Tire 2 02S 2 HUB & BEARING ASSEMBLY, Complete, Silver (Includes Ref. No. 2 & 2) BEARING, Roller ( per tire) 2 02 RETAINER, Bearing (2 per tire) NUT, Hex Nylon Lock, / CASTER YOKE, (Orange) (Use with Ref. No., Part No. 099) BUSHING, Flange NUT, Hex Nylon Lock, / COLLAR, Split, / VINYL CAP FRAME RAIL - RH, (Orange) Footnotes 2

26 2 inch Mower Deck - Height Adjustment NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI

27 2 inch Mower Deck - Height Adjustment REF NO PART NO. QTY. DESCRIPTION 022 WASHER, inch DECK LIFT PIVOT - REAR, (Orange) 02 SHOULDER BOLT, /- x /2 x / 07 HEIGHT ADJUST ROD 02 LINKAGE ADJUSTER 020 NUT, Hex Side Lock, / PIN, Cotter 020 NUT, Hex Top Lock, /- 9 0 COLLAR, Set, / 02 WASHER, / 022 SPRING, Compression DECK ADJUST LINK, (Orange) 020 CAPSCREW, Hex Head, /- x 029 NUT, Hex Serrated Flange, / CAPSCREW, Hex Head, /- x -/ 09 2 SPACER COLLAR, Double Split, inch NUT, Hex Serrated Flange, / CUT HEIGHT INDICATOR NUT, Hex, / DECK LIFT PIVOT, Front, (Orange) CAPSCREW, Hex Head, /- x / HANGER PLATE, (Orange) GREASE FITTING, / WASHER, Nylon, / Footnotes 27

28 2 inch Mower Deck - Housing, Arbors & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI000 PTO Clutch Pulley Idler Pulley Spindle Pulley 2 Torque Lock Nuts to -90 Ft. Lbs. (-22 Nm) Torque Capscrews to 70 Ft. Lbs. (9 Nm)

29 2 inch Mower Deck - Housing, Arbors & Blades REF NO PART NO. QTY. DESCRIPTION 0229 BELT, Arbor NUT, Hex Nylon Lock, / WASHER, Spring, / KEY, / Square x 07 2 SPINDLE PULLEY 0772 SPACER CAPSCREW, Hex Head, /- x BELT GUIDE, (Orange) NUT, Hex Serrated Flange, / NUT, Hex Nylon Lock, / SPINDLE ASSEMBLY, Complete (Includes Ref. No. 2-) 2 0 BEARING, Ball 0 2 SPACER, Bearing 0 2 SPINDLE HOUSING 0 2 TRASH SHIELD SPINDLE SHAFT 7 02 CAPSCREW, Hex Flange Head, /- x -/ MOWER BLADE, -/ WASHER, USS, / CAPSCREW, Hex Head, /- x -/ MOWER DECK HOUSING, (Orange) CHUTE PIVOT ROD DISCHARGE CHUTE, (Orange) SPRING, Torsion 2 0 SPRING SPACER Footnotes 29

30

31 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as /2, this is the Nominal size, meaning the inside diameter is /2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as /2 - x 2, this means the Nominal size, or body diameter is /2 inch; the second number represents the threads per inch ( in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 / /2 / / /2 / 2 / /2 / / /2 / Screw, /2 x 2 Body Diameter Body Length Nut, /2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade SAE Grade Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000,0.0 NOTES. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use % of grade torques. b. for flange whizlock nuts and screws - use % of grade torques.. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Wrench & Fastener Size Guide / / / 7/ DIA. /2 DIA. / Bolt or Nut Wrench 7/ / Bolt or Nut Wrench /2 / Bolt or Nut Wrench 9/ 7/ Bolt or Nut Wrench (Bolt) / Wrench (Nut) / /2 Bolt or Nut Wrench /

32 MANUFACTURING, INC. 00 N. Spring Street / PO Box 997 Port Washington, WI USA Copyright 200 Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA.

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