DIESEL GENERATOR MMG120

Transcription

1 DIESEL GENERATOR MMG0 0 PARTS MANUAL

2 INTRODUCTION Before servicing this machine, make sure the engine start switch is turned to off O, the circuit breakers are open (off, O ), the emergency stop switch is closed (pushed in), and the negative (-) terminal on battery is disconnected. Attach a DO NOT START sign to the control panel. This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit. If the unit is connected to a remote start or transfer switch, make sure the remote switch is also off and tagged. WARNING Before operating or servicing this equipment, read and understand the Magnum Operating Manual which was included with the unit when shipped form the factory. Failure to do so increases the risk of injury to yourself or others. MAGNUM PRODUCTS LLC Power Drive Berlin, WI 9 U.S.A. Phone: 90-- FAX: 90-- Toll Free: For technical or parts QUESTIONS, please contact Magnum Products Customer Support or Technical Support team at 90-- or toll free at Please have your serial number available. To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call Magnum Products to locate a dealer in your area. Engine Make: Engine Serial Number: Engine Model Number: Generator Make: Generator Model Number: Generator Serial Number: Unit Model Number: Unit Serial Number: WARNING CALIFORNIA PROPOSITION WARNING: Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects and other reproductive harm.

3 TABLE OF CONTENTS Page INTRODUCTION... TABLE OF CONTENTS... ENCLOSURE PANELS... - UNIT DECALS... - LUG BOX DOOR... LUG PLATE ASSEMBLY... 9 LUG BOX ASSEMBLY... 0 LEFT CONTROL PANEL ASSEMBLY... RIGHT CONTROL PANEL ASSEMBLY... - CONTROL BOX ASSEMBLY... - OUTLET PANEL ASSEMBLY... OUTLET PANEL ASSEMBLY FOR CAM LOCK OPTIONS... CAM LOCK PANEL ASSEMBLY OPTIONS... CAM LOCK DOOR ASSEMBLY (OPTIONAL)... 9 EXHAUST SYSTEM ASSEMBLY ENGINE MOUNT ASSEMBLY... FUEL LEVEL SENDING UNIT ASSEMBLY... FUEL TANK ASSEMBLY... - GENERATOR TO ENGINE ASSEMBLY... GENERATOR BOX ASSEMBLY... GENERATOR BOX ASSEMBLY GENERATOR BOX ASSEMBLY GENERATOR BOX ASSEMBLY... - ENGINE ASSEMBLY... - FUEL TANK AND SKID ASSEMBLY... - ENGINE TO SKID ASSEMBLY COOLING SYSTEM ASSEMBLY COOLING SYSTEM HOSES... CONTROL DOOR ASSEMBLY... LEFT FRONT DOOR ASSEMBLY... - LEFT REAR DOOR ASSEMBLY... - RIGHT FRONT DOOR ASSEMBLY LEFT SIDE CENTER PANEL ASSEMBLY... 0 RIGHT SIDE CENTER PANEL ASSEMBLY... LEFT FRONT CORNER ASSEMBLY... RIGHT FRONT CORNER ASSEMBLY... FRONT PANEL ASSEMBLY... REAR PANEL ASSEMBLY... FRONT ROOF PANEL ASSEMBLY... REAR ROOF PANEL ASSEMBLY... LEFT REAR CORNER ASSEMBLY RIGHT REAR CORNER ASSEMBLY END AND LOWER SIDE PANEL ASSEMBLY... UPPER SIDE PANEL ASSEMBLY... TRAILER ASSEMBLY... - TRAILER BRAKE LINES... -

4 ENCLOSURE PANELS

5 ITEM PART NO. QTY DESCRIPTION Page End panel assembly Page Front panel assembly Page Left front corner assembly Page Upper side panel assembly Page Left front door assembly Page Lower side panel assembly Page 0 Left side center panel assembly Page Right side center panel assembly 9 Page Upper side panel assembly 0 Page Lower side panel assembly Page Left rear door assembly Page Left rear corner assembly Page Front roof panel assembly Page Rear roof panel assembly Page Rear panel assembly Page 0 Right rear corner assembly Page Upper side panel assembly Page Right front corner assembly 9 Page Control door assembly 0 Page Right front door assembly

6 Generator can automatically start which can cause serious injury. Disconnect battery before servicing. Aggregat kann automatisch starten und körperliche verletzung verursachen. Vor servicearbeit batterie abklemmen. Generador puede arrancar automaticamente y causar lesiones personales. Desconecte la bateria antes de prestar servicio. Generateur puet demarrer automatiquement resultant en des accidents de personne. Deconnecter batterie avant tout entretien. UNIT DECALS DANGER PN: Decal, Red Stripe PN: Decal, Magnum Logo PN: 9 Decal, Mobile 0 0 Lock doors. Access can cause electric shock or injury. GEFAHR Türen schliessen! Zugang kann elektrischen schlag oder verletzung verursachen. PELIGRO Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales. DANGER Fermer les portes d acces ou il pourrait en resulter risque d electrocution ou accidents de personne. WARNING Never change switch position with engine running. Results in damage to machine. WARNUNG Niemals schlter unstellen wenn motor läuft. Verursacht beschädigung des gerätes. ADVERTENCIA PN: 0 Decal, Magnum M Large Nunca cambie la posicion del interruptor al estar marchando el motor. Ya que esto podria conducir a daños en el equipo. AVERTISSEMENT Ne jamais changer la position de l interrupteur pendant que le moteur est en marche. Il pourrait en resulter risque de dommages a la machine. DANGER GEFAHR PELIGRO DANGER DANGER GEFAHR PELIGRO DIESEL DANGER WARNING WARNING WARNING WARNUNG WARNUNG ADVERTENCIA PN: Decal, Ground WARNUNG ADVERTENCIA AVERTISSEMENT ADVERTENCIA AVERTISSEMENT PN: Decal, Ground AVERTISSEMENT Located on tongue of trailered units. www m-p-llc com PN: Decal, Magnum Logo w/web Note: All safety and operating decals are located on decal sheet 99, unless otherwise noted.

7 Generator can automatically start which can cause serious injury. Disconnect battery before servicing. Aggregat kann automatisch starten und körperliche verletzung verursachen. Vor servicearbeit batterie abklemmen. Generador puede arrancar automaticamente y causar lesiones personales. Desconecte la bateria antes de prestar servicio. Generateur puet demarrer automatiquement resultant en des accidents de personne. Deconnecter batterie avant tout entretien. DAS STARTEN DES GENERATORS COMIENZO DEL GENERADOR COMMENCEMENT DU GÉNÉRATEUR. TURN CONTROL SWITCH ON. PUSH ENGINE START ENGINE START CONTROL ON CONTROL OFF DAS AUFHÖREN DES GENERATORS PARADA DEL GENERADOR ARRÊT DU GÉNÉRATEUR ENGINE STOP CONTROL ON CONTROL OFF UNIT DECALS WARNING PN: Decal, Magnum Logo PN: Decal, Red Stripe WARNUNG ADVERTENCIA AVERTISSEMENT PN: 0 Decal, Magnum M Large PN: 9 Decal, Mobile 0 0 DANGER Lock doors. Access can cause electric shock or injury. GEFAHR Türen schliessen! Zugang kann elektrischen schlag oder verletzung verursachen. PELIGRO Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales. DANGER Fermer les portes d acces ou il pourrait en resulter risque d electrocution ou accidents de personne. WARNING WARNUNG ADVERTENCIA AVERTISSEMENT STARTING THE GENERATOR STOPPING THE GENERATOR. PUSH ENGINE STOP. TURN CONTROL SWITCH OFF PN: Decal, Controller Instructions CONTROL ON CONTROL OFF PN: Decal, Controller Switches PN: 9 Decal, Panel Light Switch (Optional) CAUTION Not for use when generator is operated at 0 volts. PN: 0 Decal, Caution for 0V CSA Located behind lug box door. Note: All safety and operating decals are located on decal sheet 99, unless otherwise noted.

8 LUG BOX DOOR ITEM PART NO. QTY DESCRIPTION NOTES 09 Screw, 0-X.00 pan phil 0W Door, lug box 0 Hinge, continuous Nut, 0- ser flg 0 Washer, split lock #0 00 Screw, 0-X.00 pan phil 0 Lock, door / turn cam 9 Handle, lug door

9 LUG PLATE ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Nut,.- ser flg lock Panel, lug box glastic Bus, lug extension 90 Lug, terminal dual 0 0 Screw,.-X.000 hx hd 9 Bus, main breaker out 00 Screw,.-X.000 std hex Bus, grounding link 9

10 LUG BOX ASSEMBLY 0 9 TO CONTROL BOX ITEM PART NO. QTY DESCRIPTION NOTES 0 Rivet,. dia W Angle, top lug box W Box, lug enclosure Switch, trigger safety N.O. & N.C. 00 Nut, U-clip,.- 0 Nut,.- ser flg lock 00 Screw,.-X.000 hx hd 0 Washer, flat. - bonded rubber 9 Page Assembly, lug door 0 09 Screw, 0-X.00 pan phil 9W Panel, lug box outlet 0 Screw,.-X.0 hx hd Page 9 Assembly, lug plate 00 Screw,.-X.000 hx hd 0 Nut, 0- ser flg 0

11 LEFT CONTROL PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES Holder, manual 09 Screw, 0-X.00 pan phil W Panel, control left 0 Hinge, left control panel 0 Nut, 0- sflg G 0 Rivet,. dia. x. to.00 grip 00 Nut, U-clip,.-

12 On Off RIGHT CONTROL PANEL ASSEMBLY A B 0 9 C D E

13 ITEM PART NO. QTY DESCRIPTION NOTES 09 Kit, filter minder gauge Regulator, voltage - SE 0 00 Nut, - nylock 0 Screw, -X.00 pan phil 0 Switch, toggle - 0A VAC 9 Kit, voltage adjustment pot. 0 Hinge, control panel - 09 Screw, 0-X.00 pan phil 9 0 Nut, 0- ser flg G 0 Controller, eng/gen programmed W Panel, digital control -- 9 Guard, potentiometer Not shown A 0 Light, interior control panel Option B 0 Switch, toggle Option C W Panel, dig. cont. - single brkr Option D W Panel, dig. cont. - dual brkr Option E or Breaker, 0A, pole Option

14 On Off A B D 0 F 0 G 9 0 H J C E CONTROL BOX ASSEMBLY

15 ITEM PART NO. QTY DESCRIPTION NOTES B Weldment, control box 0 Screw,.0-0X.00 sflg hex Transformer, current 0 Relay, ignition solenoid 00 Screw, 0-X.0 pan phil 0 Kit, ground bar 0 Nut,.0-0 sflg 0 Nut, 0- sflg 9 0 Block, terminal - 0 pos Nut, M-. sflg lock 09 Connector, pin, deutsch B Spacer, breaker." long Block, terminal - pole 09 Screw,.0-0X.00 std hex 09 Screw, 0-X.00 pan phil Page Assembly, right control panel Nut,.- cage 00 Screw,.-X.000 std hex 9 0 Washer,. flat 0 B Panel, cable guard Page Assembly, outlet panel 0 Screw, M-.X0 sflg hex Page Assembly, lug box 009 Washer, M ext star 99 Stud, ground Screw,.0-0X. pan phil Breaker, 0A, pole, -V ST Page Assembly, left control panel 9 0B Spacer, breaker." long 0 0 Plug, Deutsch connector hole Washer, lock, -pin Deutsch Nut, Deutsch -pin plug A Stop, MM din rail end Option B 0 Relay, voltage sensing Option: buck transformer C Base, relay - pos. Option: buck transformer & position switch D 9 Relay, DPDT, VDC, pos. Option: position switch E Rail, din MM X 9.00" Option F 9 Fitting, bushing -. x. Option: battery charger G Charger, battery Option: battery charger H Transformer, -phase 00VA Option: buck transformer J Relay, 0A DPDT 0VAC Option: buck transformer

16 OUTLET PANEL ASSEMBLY 0 9 A B ITEM PART NO. QTY DESCRIPTION NOTES 0 Receptacle, 0V/0A GFI 0 Nut, 0- nylock 09 Receptacle, 0/0V 0A Twist lock 09 Breaker, 0A, 0V, -pole 09 Breaker, 0A, 0V, -pole 00 Screw, 0-X.00 pan phil 00 Screw, -X.0 pan phil 00 Nut, - nylock 9 00 Screw, -X.0 pan phil 0 0 Screw, -X.00 pan phil 90 Block, terminal - pos W Panel, outlets 00 0 Washer, split lock # A Receptacle, 0V/A inlet Option: Edison plug B 00 Screw, 0-X.0 pan phil Option: Edison plug

17 OUTLET PANEL ASSEMBLY FOR CAM LOCK OPTIONS 0 9 ITEM PART NO. QTY DESCRIPTION NOTES 09 Breaker, 0A, 0V, -pole 0 Receptacle, 0V/0A GFI 09 Breaker, 0A, 0V, -pole 0 Nut, 0- nylock 09 Receptacle, 0/0V 0A Twist lock W Panel, outlets 00 0 Washer, split lock # 00 Screw, -X.0 pan phil 9 0 Screw, -X.00 pan phil 0 90 Block, terminal - pos 00 Screw, 0-X.00 pan phil 00 Screw, -X.0 pan phil 00 Nut, - nylock W Panel, cam lock box

18 CAM LOCK PANEL ASSEMBLY OPTIONS FEMALE MALE 9 0 ITEM PART NO. QTY DESCRIPTION NOTES 009 Nut,.00- ser flg Bus, cam lock mount 00 Connector, cam lock fml - white 0 Connector, cam lock fml - green Connector, cam lock fml -black Connector, cam lock fml - red Connector, cam lock fml - blue 0 0 Screw, -X.0 pan phil 9 9W Panel, cam lock mounting Single cam Washer, #0 flat.9/ Nut, 0- nylk G Switch, trigger safety N.O. & N.C. W Panel, cam lock mounting Dual cam 0 Conn. cam lock ml - black 0 Conn. cam lock ml - red 09 Conn. cam lock ml - blue Conn. cam lock ml - white Conn. cam lock ml - green

19 CAM LOCK DOOR ASSEMBLY (OPTIONAL) ITEM PART NO. QTY DESCRIPTION NOTES 09 Screw, 0-X.00 pan phil W Panel, cam lock door 0 Hinge, continuous Nut, 0- ser flg 0 Washer, split lock #0 00 Screw, 0-X.00 pan phil Assembly, cam lock, qrtr turn 9 Handle, lug door 9

20 EXHAUST SYSTEM ASSEMBLY 0 9 0

21 ITEM PART NO. QTY DESCRIPTION NOTES 0 Pipe, exhaust Clamp, muffler Pipe, exhaust down Clamp, muffler B Bracket, muffler support 0 Screw,.-X.000 ZC sflg hx 0 Nut,.- sflg G ZC lock 0009 Screw, M-.X sflg hx G. ZC 9 Muffler 0 09 Cap, rain Clamp, V-band ft. Sleeve, high temp -.00

22 ENGINE MOUNT ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 00 Nut,. - hx hd 0 Washer,. split lock 0 Washer,. flat B Weldment, engine mount - right 0 Shock mount, rubber 0 Washer, snubber 09 Screw,. - x. hx hd B Weldment, engine mount - left

23 FUEL LEVEL SENDING UNIT ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0 Sender, fuel 0 Washer, split lock #0 00 Screw, 0-X.0 pan phil Gasket, fuel sending unit

24 FUEL TANK ASSEMBLY 0 9 A

25 ITEM PART NO. QTY DESCRIPTION NOTES 90 Fitting, hose barb -.MNPT x. 9 Fitting, 90 barb brs -.0NPT x. 9 Vent, plastic fuel ft. Hose, fuel - SAE 0R D- Page Assembly, fuel level sender 0B Tank, fuel - 0 gallon 9 Nipple, pipe -.00 NPT X 9 Plug,.00NPT X hex socket 9 Fitting, Strt -.00MNPT x.00 barb 0 9 Clamp, hose - SAE 00 Clamp, hose -. fuel hose crimp style A B Weldment, containment pan Option

26 GENERATOR TO ENGINE ASSEMBLY TO ENGINE BLOCK GENERATOR TO ENGINE CONNECTION 9 0 ITEM PART NO. QTY DESCRIPTION NOTES 09 Generator, PSL0 09 Nut,.M-.00 hex G Washer, M split lock 09 Washer, flat M 00 Washer, split lock M 09 Screw,.-X.0 hx hd 00 Screw, M0X.X hx hd B Bracket, generator mount spacer 9 0 Shock mount, rubber 0 0 Washer, snubber 0B Weldment, anti-turn bolt.- X Screw, M-.00X0 std hex G0.9 ZB -- Generator, PSL0 Option: super start (not shown) Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

27 GENERATOR BOX ASSEMBLY Standard Generator, -position voltage selector switch ITEM PART NO. QTY DESCRIPTION NOTES 9B Panel, generator box top B Panel, generator box front 0 Screw, MX.0X0 hx ser flg 00 Insert, M threaded 9 Block, terminal - pole lug type 0 Screw, 0-x. pan phil B Panel, generator box right 0 Nut, 0- nylock 9 0 Washer, #0 flat 0 00 Screw, 0-x.0 pan phil 0 Seal, generator box B Bracket, phase switch 0 Switch, phase - 00A, -pos 0 Screw, 0-x.00 pan phil 9B Panel, generator box left 9B Panel, generator box rear

28 0/ 0V / 0V 0/ 0V PH 0/ 0V PH GENERATOR BOX ASSEMBLY Standard Generator, -position Voltage Selector Switch 0 9 0

29 ITEM PART NO. QTY DESCRIPTION NOTES 9B Panel, generator box top B Panel, generator box front 0 Screw, MX.0X hx ser flg 00 Insert, M threaded 0 Screw, MX0.X pan hd phil B Panel, generator box right 00 Nut, M hx nylock 00 Washer, flat M 9 00 Screw, MX0.X0 pan head phil 0 0 Seal, generator box 99B Bracket, phase switch Switch, phase - 00A, -pos. 0 Screw, MX0.X pan hd phil 9B Panel, generator box left 9B Panel, generator box rear 0 Lug block, position 9 Lug, switch extension terminal 09 Generator, PSL0 #-." 9

30 GENERATOR BOX ASSEMBLY Super Start Generator, -position Voltage Selector Switch 0 9 0

31 ITEM PART NO. QTY DESCRIPTION NOTES 0 Switch, phase - 00A, -pos 9B Panel, gen box front 00 Insert, M threaded B Panel, gen box right B Panel, gen box top 0 Screw, MX.0X0 hx ser flg B Panel, gen box rear 0 Seal, generator box 9 00 Nut, M hx ser flg lock 0 0B Bracket, phase switch S.S. 00 Nut, M hx nylock 00 Washer, flat M 0 Screw, MX0.X pan hd phil 0B Panel, gen box left 0 Screw, MX0.X pan hd phil Block, terminal - pole lug type 00 Screw, MX0.X0 pan head phil Generator, PSL0

32 GENERATOR BOX ASSEMBLY Super Start Generator, -position Voltage Selector Switch 9 0

33 ITEM PART NO. QTY DESCRIPTION NOTES Switch, phase - 00A, -position 9B Panel, gen box front 00 Insert, M threaded B Panel, gen box right B Panel, gen box top 0 Screw, MX.0X0 hx ser flg B Panel, gen box rear 0 Seal, generator box 9 00 Nut, M hx ser flg lock 0 00B Bracket, phase switch 00 Nut, M hx nylock 00 Washer, flat M 0 Screw, MX0.X pan hd phil 0B Panel, gen box left 0 Screw, MX0.X pan hd phil 0 Lug block, position 9 Lug, switch extension terminal Generator, PSL0

34 ENGINE ASSEMBLY

35 ITEM PART NO. QTY DESCRIPTION NOTES 00 Screw, M0-.X0 sflg 0 Screw,.-X. hex 09 Washer,. flat./.00 Filter, air cleaner Element, air filter 009 Nut,.- sflg Clamp, air filter Clamp, hose - SAE 00 9 Hose, air inlet - IDX M0 0 9 Engine, Deere 0HF Tier III 9 Fitting, fuel return 00 Screw, M-.X sflg G0.9 ZB Page Assembly, engine mount 9 Spacer, fan Belt, fan - 0 Fan, engine - " 0 Screw, M0-.0X0 hx G0.9 9 Seal, M 9 9 Fitting, strt-.00mnptxm 0 Fitting, FNPT brass Fitting, strt -.00MNPTX.0FNPT 9 Fitting, strt-.0nptx.00 barb Valve, ball X.0 hose barb 0 Clamp, hose - SAE ft. Hose, coolant -. I.D. 09 Screw,.-X.000 sflg 00 Fitting, strt-.00mnptx. 9 Clamp, hose - SAE B Bracket, air filter 0 00 Dipstick, oil fill 9 Clamp, hose - SAE ft. Hose, fuel.id 0psi Kit, oil recirculation 09 Screw,.-X.000 sflg Filter, oil recirculation 0 Hose, OCV vent 0B Bracket, OCV system 009 Nut,.- sflg 9 B Bracket, manual holder 0 09 Washer,. flat./.00 0 Clamp, tubing -.0 lt duty Alternator, 0TF Cap, engine oil fill (w/gasket) Filter, oil 9 Filter, fuel - primary Starter, engine 00 Washer, M0 flat -- 0 Thermostat, engine 0TF Not shown -- Filter, fuel - final Not shown Heater, fuel filter Option (not shown) Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

36 FUEL TANK AND SKID ASSEMBLY A C D B 9 0

37 ITEM PART NO. QTY DESCRIPTION NOTES 0B Weldment, lift structure 00 Screw,.0-0x.00 flg hx 0 Screw,.-X.00 std hx G 0B Weldment, skid 0 Washer, flat.0 0 Washer, split lock.0 09 Nut,.0-0 hx hd Clamp, hose 9 9 Hose, fuel -. ID X ft. Hose, fuel -. ID 0 psi Page Assembly, fuel tank 9 Clamp, hose Hose, fuel fill 00 Nut, U-clip Washer,. split lock 09 Washer,. fndr.00/.090 A B Bracket, interior light Option: interior light B 9 Light, interior with switch Option: interior light C 09 Screw,.- x ser flg Option: interior light D 009 Nut,.- ser flg Option: interior light

38 ENGINE TO SKID ASSEMBLY 0 9 Trailer Mounting Hardware

39 ITEM PART NO. QTY DESCRIPTION NOTES Page Assembly, engine 90 Strap, ground - 0 in. 0 Cable - assy, grd 0 Screw, hx hd flange.- x 00 Nut,.- hx nylock Bracket, battery hold-down 0090 Nut,.0-0 wing 009 Washer, fender. I.D.. O.D. 9 Bolt, J x 0 0 Cable, battery - " red 0 Cable, battery - " blk Page Assembly, skid 00 Screw, hx ser flg M0 x. x 0 9

40 COOLING SYSTEM ASSEMBLY

41 ITEM PART NO. QTY DESCRIPTION NOTES 9B Panel, bulkhead 0 Nut,.0-0 hx ser flg 0 Screw,.0-0X.00 hx 9 Clamp, overflow bottle 0 Nut,.0-0 nylock 0 Screw, hx ser flg.0-0 x. 9 Cap, overflow bottle 0 Jug, overflow ( qt) 9 0B Support, overflow jug 0 Clamp, hose Hose, overflow -- 0 Assembly, overflow jug Items - 0 Panel, foam - right radiator 90B Bracket, upper radiator 0 Radiator, Tier III ver. 0 Screw, hx flg hd.- x. 0 Screw, hx ser flg.0-0 x Clamp, tubing -.0 B Weldment, fan guard right 9 B Weldment, fan guard left 0 00 Fitting, hose barb.00mnpt x. 0 Clamp, hose ft. Hose, coolant -. I.D. 99 Valve, ball NPT 0 Nipple, pipe.00 NPT x close 0B Radiator shroud 00 Nut, M0 hx ser flg lock B Weldment, rad support 00 Screw, hx ser flg M0 x. x 0 9 0B Panel, muffler mount 0 00 Nut, U-clip,.- 0 Screw,.-X. hx 0 Washer, split lock. 09 Washer, flat. 09 Screw,.-X hx flg 00 Washer, flat. 00 Washer, split lock. 00 Screw,.-X.000 hx 0 Panel, foam - left radiator Nut,.- ser flg 0 0 Nut,.- Lhex G B Bracket, pipe support 0 Screw,.-X.0 flat Cap, radiator 9 Sensor, low coolant

42 COOLING SYSTEM HOSES 9 0 ITEM PART NO. QTY DESCRIPTION NOTES Page 0 Assembly, radiator 0 Clamp, hose - const. trq..-. Hose, C.A.C. -. x 9 Pipe, C.A.C. inlet 00 Clamp, hose - const. trq ft. Hose, " Goodyear 9 Clamp, hose Clamp, hose Hose, radiator - upper 0 90 Hose, radiator - lower 00 Hose, C.A.C x Pipe, C.A.C. outlet 0 Hose, C.A.C. - x

43 CONTROL DOOR ASSEMBLY 0 9 ITEM PART NO. QTY DESCRIPTION NOTES B Brace, control door 0 0 Rivet,. dia 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G 9 Hinge, left (male) 0 Screw,.-X carriage 0W Bracket, door flap 9 9 Latch, T-handle lft - cw lock 0 900W Door, control Foam, panel - control door 09.ft. Tape,. double sided type VHB Window, control door Flap, control door 0 Latch, door prop rod set, plastic Assy, control door Items -

44 LEFT FRONT DOOR ASSEMBLY 9 0

45 ITEM PART NO. QTY DESCRIPTION NOTES Foam, small duct rht 9 Foam, front lft door upper 09W Duct, front door Foam, front duct face - lft Foam, door duct lft Foam, small duct lower 9 Foam, front lft door lower 900ZC Rod, door prop 9 00 Pin, roll. X. 0 09Z Bracket, prop rod 0 Rivet,. dia 0W Door, front left 9 Latch, T-handle lft - cw lock 0 Screw,.-X carriage 9 Hinge, left (male) 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G Assy, front left door Items -

46 LEFT REAR DOOR ASSEMBLY 9 0 0

47 ITEM PART NO. QTY DESCRIPTION NOTES 9 Foam, small duct rght 9W Duct, rear door Foam, rear duct face 90 Foam, door duct lft 9 Foam, rear lft duct lower 9 Foam, rear lft door upper 9 Foam, rear lft door lower 900ZC Rod, door prop 9 00 Roll pin,. x Rivet,. dia 09Z Bracket, prop rod 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G Hinge, right (male) 0 Screw,.-X carriage W Door, rear left 9 Latch, T-handle - rht ccw lock -- Assy, rear left door Items -

48 RIGHT FRONT DOOR ASSEMBLY 9 0 0

49 ITEM PART NO. QTY DESCRIPTION NOTES Foam, small duct rht W Duct, front door Foam, front duct face - lft Foam, door duct lft Foam, small duct lower 9 Foam, front right door upper 9 Foam, front right door lower 900ZC Rod, door prop 9 00 Pin, roll. X. 0 0 Rivet,. dia 09Z Bracket, prop rod 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G Hinge, right (male) 0 Screw,.-X carriage 9W Door, front right 9 Latch, T-handle - rht ccw lock Assy, front right door Items - 9

50 LEFT SIDE CENTER PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES W Panel, left/middle/front 0W Panel, right/middle/front 00 Nut, U-clip,.- 0 Washer, flat. 00 Screw,.-X std hex 0

51 RIGHT SIDE CENTER PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 9W Panel, right/middle/rear 0W Panel, right/middle/front 00 Nut, U-clip,.- 0 Washer, flat. 00 Screw,.-X std hex

52 LEFT FRONT CORNER ASSEMBLY 9 ITEM PART NO. QTY DESCRIPTION NOTES 0W Panel, front left 9 Foam, front left 9 Foam, corner 00 Nut, U-clip,.- 0 Screw,.-X carriage Hinge, left (female) 0 Washer,.0 flat./.00 0 Washer,. split lock 9 0 Nut,.- hx G Assy, left front corner Items - 9

53 RIGHT FRONT CORNER ASSEMBLY 9 ITEM PART NO. QTY DESCRIPTION NOTES 0W Panel, front right 9 Foam, front right 9 Foam, corner 00 Nut, U-clip,.- 0 Screw,.-X carriage 0 Hinge, right (female) 0 Washer,.0 flat./.00 0 Washer,. split lock 9 0 Nut,.- hx G Assy, right front corner Items - 9

54 FRONT PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0W Panel, front Foam, front panel Assy, front panel Items -

55 REAR PANEL ASSEMBLY 9 ITEM PART NO. QTY DESCRIPTION NOTES Foam, panel - rear duct face W Duct, rear 9 Foam, duct (L) Foam, rear duct lower 9 Foam, duct (R) 99 Foam, panel long Foam, rear panel short 0 Rivet,. dia 9 0W Panel, rear -- Assy, rear panel Items - 9

56 FRONT ROOF PANEL ASSEMBLY 9 0 ITEM PART NO. QTY DESCRIPTION NOTES 00 Screw,.-X std hex 0 Washer, flat. 00 Nut, U-clip,.- W Panel, roof insert 9 Insulation, ceramic roof 0W Panel, access 0W Panel, roof front Foam, roof front 9 0 Screw, M-.00x0 std hex - SS 0 00 Insert, threaded M Assy, front roof Items - 0

57 REAR ROOF PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES 0W Panel, roof rear Foam, rear roof panel Assy, rear roof Items -

58 LEFT REAR CORNER ASSEMBLY

59 ITEM PART NO. QTY DESCRIPTION NOTES 90 Foam, small duct right 9 Foam, small duct face W Duct, side air Foam, rear left corner 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G 99 Foam, small duct lower 9 00 Nut, nylock 0 0W Panel, left rear 0 Port, fuel fill 00 Washer, flat #0 SS 09 Screw, 0-X. pan phil B Tube, filler 9 Gasket, fuel fill Cap, fuel fill 0 Rivet,. dia. x. to.0 grip 0 Screw,.-X carriage 9 0 Hinge, right (female) 0 9 Foam, corner 00 Nut, U-clip, Assy, left rear corner Items - 9

60 RIGHT REAR CORNER ASSEMBLY

61 ITEM PART NO. QTY DESCRIPTION NOTES 0 Switch, e-stop, assy N.O./ N.C. 0 Block, e-stop contactor N.C. Block, e-stop contactor N.O./N.O. 0 Switch, e-stop operator B Panel, emergency stop 0 Rivet,. dia 0W Panel, rear right 9 Foam, corner 9 0 Screw,.-X carriage 0 Hinge, left (female) 0 Washer,.0 flat./.00 0 Washer,. split lock 0 Nut,.- hx G 9 Foam, duct (L) Foam, rear right corner W Duct, side 9 Foam, duct face 99 Foam, duct lower 9 00 Nut, U-clip, Latch, door prop rod set, plastic -- 0 Assy, right rear corner Items - 0

62 END AND LOWER SIDE PANEL ASSEMBLY 9 ITEM PART NO. QTY DESCRIPTION NOTES 0W Panel, end Foam, end panel -- 0 Assy, front/rear panel Items - 00 Nut, U-clip,.- 0 Foam, lower side panel W Panel, lower side -- 0 Assy, front lower panel Items - Foam, lower side panel W Panel, side -- Assy, rear lower panel Items - 09Z Bracket, prop rod 9 0 Rivet,. dia

63 UPPER SIDE PANEL ASSEMBLY ITEM PART NO. QTY DESCRIPTION NOTES W Panel, left rear upper Foam, right rear upper -- Assy, rear/left upper panel Items - W Panel, right front upper 9 Foam, right front upper -- 9 Assy, front upper panel Items - W Panel, right rear upper -- Assy, rear/right upper panel Items & 00 Nut, U-clip,.-

64 TRAILER ASSEMBLY A B 0 C TO FENDER TO FRAME 9 0 D ITEM PART QTY DESCRIPTION NOTES B Weldment, trailer frame B Weldment, rear step rh 0 0 Screw,.00-X.0 sflg hex 0 0 Washer,.00 flat./ Nut,.00- nylock B Fender shield, large trailer 09 Screw, M-.00X90 std hex G0.9

65 ITEM PART QTY DESCRIPTION NOTES 0 Nut,.00- nylk G Nut,.- sflg case hard 0 B Weldment, fender 09 Screw,.-X.000 sflg hex G 9 Grommet,.0 9 Light, clearance -.0 red 9 Light, clearance -.0 amber 9 Pad, slip resistant 0 x 0B Weldment, front step rh 9 Jack, top wind - 000lb Jack only B Weldment, jack Includes item 9 9B Weldment, front step lh 0 B Weldment, rear step lh 0 Grommet,. 00 Light,.0 red tail/turn 0 Plug, wire For tail/turn lights 9 Light, utility.0 0 Plug, wire For clearance lights 0B Cover, brake guard 0 Screw,.0-0X. std hex 0 Washer, split lock Nut,.0-0 nylock 0 09 Chain, trailer safety 099 Screw,.00-X.00 std hex G 0 Washer, flat.00 SAE Actuator, trailer 9B Hitch, pintle eye (adj) - ID 09 Screw,.-X.000 hx 00 Washer, flat Nut,.- nylock 0 Screw,.-X.00 flg hex 9 0 Washer, sqr. bevel structural. galvanized 0 00 Washer, flat. 0 Nut,. - ser flg Axle 000# - frame Hydraulic brake -- Axle 000# - frame Option: electric brake Surge free-backing brake Left -- Surge free-backing brake Right -- Electric brake assy Option: left -- Electric brake assy Option: right Inner grease seal." Inner hub bearing Inner bearing cup Drum, large trailer brake 000# axle Outer bearing cup 9 Outer hub bearing 0 Spindle washer 0 Spindle nut Spindle nut - cotter pin Dust cap 009 Nut, wheel lug 0 Wheel, 0- LTE -- Decal, reflective tape kit Not shown: white --.ft. Tape, conspicuity - Not shown: red/white -- Harness, trailer Not shown A B Weldment, spare tire carrier Option B 9 Breakaway kit Option C 9B Weldment, hitch elec. Option: -pos adjustable D 99 Coupler,. ball Option: adjustable hitch

66 TRAILER BRAKE LINES

67 ITEM PART NO. QTY DESCRIPTION NOTES 09 Brake line, / x 0 9 Fitting, T w/bracket Brake line, / x 0 9 Connector, brake line 09 Fitting, T 09 Brake line, / x 0 09 Hose, brake 099 Clip, brake hose

68 REV: ORG PART NO: