MX-3305-Axis Vertical Machining Center

Transcription

1 X-335-Axis Vertical achining Center

2 X-33 Introducing the X-33 the latest addition to our market leading entry level 5 axis machine series Features atsuura hand-built 5 axis quality; exceptional performance, low cost of ownership & assured residual value. anned or Unmanned; ergonomic & dynamic design performance assures productivity. Equipped with the atsuura G-Tech 31i; touch screen with large display for operator comfort & precise control. BT4 Spindle Lineup From high speed aluminum machining to pre-hardened steels; the spindle options offered with the X-33 are the pinnacle of 7 years of prestigious atsuura spindle technology. A 15min -1 with 65.1 m of torque is installed as standard. A high-power 15min -1 with 1.3 m and a high-speed 2 min -1 with.4 m are available as options. Automation & Unmanned Package atsuuras legendary unmanned running technology with the X-33 comes in the form of a pallet (CAPTO C6 compatible) & 9 tool option; offering superb profit enhancing lights out production utilizing minimal floorspace. 42mm (16.53in.) 33mm (12.99in.) 42mm (16.53in.) 33mm (12.99in.) 33mm (12.99in.) H32mm (12.59in.) H255mm (.3in.) Loading capacity kg (176lb.) H3mm (11.1in.) H235mm (9.25in.) Loading capacity kg (176lb.) H3mm (11.1in.) Loading capacity kg (176lb.) (Table specification) PC1 PC 2

3 ew! PC 3

4 BT4 Spindles; The Industry, Designed and Developed by atsuura the pioneers of highly rigid CC Spindle Technology Three State of the Art Spindle Lineup; Built upon 7 years of atsuura excellence 15min -1 (5.5 / 7.5kW, 65.1m) 3 Power (kw) 65.1m 47.7m 3 Torque (m) 7.5kW 5.5kW 1.34kW.25kW 3 min. rating Continuous rating 4.7m 3.5m In built reliability by superior design and sustained spindle performance from atsuuras engineering heritage. From high speed aluminum machining to pre-hardened steels; the exceptional performance in all machining environments is assured. A 15min -1 with 65.1m of torque is installed as standard. A high-power 15min -1 with 1.3m and a high-speed 2 min -1 &.4m are available as options. atsuura control every aspect of our Spindles creation; from design concept, to precision in-house component manufacture, to clean room assembly, to rigorous testing, to fi nal installation & commission. Quality assurance & sustained Spindle performance every time. aintenance free Spindle technology; grease lubricated, low noise, environmentally friendly. 5 Power (kw) m 95.4m 47.7m.62kW.5kW.25kW High-power type spindle 15min -1 (7.5 / 15kW, 1.3m) 5 5 min. rating 15 min. rating Continuous rating Torque (m) 15kW 7.5kW 9.5m 4.m Power (kw).4m 79.5m High-speed type spindle 2min -1 (11 / 15, 15 / 1.5kW,.4m) 15kW 11kW 3 1.5kW Torque (m) 15kW 13.9kW 31.m 23.9m 29.4m 1.45kW.33kW 5% ED rating Continuous rating.m 7.2m

5 Classic atsuura achine Build; a Commitment to Engineering Excellence achining any material for sustained periods of time to incredible accuracy requires the most rigid & tested machining structure. Designed with FE analysis utilizing many decades of atsuura machine know-how & heritage, the X-33 is the 5 axis platform for the precise creation of small components, where quality and sustained performance is a pre-requisite. ovement and Ranges X-axis stroke mm (in.) 435 (17.13) Y-axis stroke mm (in.) 465 (1.31) Z-axis stroke mm (in.) 56 (22.5) A-axis rotation angle (rotation on the X axis) deg C-axis rotation angle (rotation on the Z axis) deg 36 * Photo shows machine with 6-tool option installed Cutting test results High-power type spindle BT4 15min -1, 1.3m Part material Tool size Cutting width Cutting depth Spindle speed Cutting feed rate Cutting capacity Part material Tool size Spindle speed Cutting feed rate Cutting capacity Face mill Aluminum Ømm (3.14) 3 blades W=7mm (2.75) D=4mm (.15) min -1 mm/min (216.53) 154 cc/min Drill Aluminum Ø33mm (1.29) min -1 mm/min (17.71) 35 cc/min Steel Ømm (3.14) 5 blades W=7mm (2.75) D=2.5mm (.9) 14 2 min -1 mm/min (7.74) 35 cc/min Steel Ø33mm (1.29) 12 2 min -1 mm/min (7.7) 171 cc/min End mill Aluminum Ø25mm (.9) 2 blades W=22mm (.6) D=6mm (.23) 15 5 min -1 mm/min (334.64) 1122 cc/min Tap Aluminum 36 P min -1 mm/min (1.9) Steel Ø2mm (.7) 4 blades W=3mm (.11) D=3mm (1.1) 5 42 min -1 mm/min (165.35) 37 cc/min Steel 24 P3. 3 min -1 mm/min (11.1) * The above data is based on actual cases. Depending on conditions, actual results may differ. 5

6 s; Tailored to Your Process 3-tool drum magazine 6-tool chain magazine Tool specifi cation 9-tool chain magazine kg (22lb.) 1 mm (3.14in.) 2 15mm (5.9in.) 3mm (11.1in.) BT4 HSK-A63 1 With adjacent tools 2 Without adjacent tools 4 th / 5 th axis rotary table As with all machines in the X Series, a proven, high performance trunnion table is utilized on the X mm table Fixtures used with A72-35V can be mounted. 6-port through-table (ax. supply pressure.6pa) 6

7 Excellent Access to the achining Enclosure Accessibility to workpiece and spindle Operator comfort and efficiency is at the heart of the X-33 design. The main access door offers a generous 65mm of opening width, facilitating safe, fast & smooth load / unload operations. The distance from the front face of the machine to the center of the table is 35 mm, securing ergonomic access to the workpiece and spindle. 65mm (25.59in.) 35mm (15.15in.).) mm (39.37in.) inimal interference between the spindle head & table, offering excellent workpiece access to the cutting tool. *Pallet specifi cation is 2mm (4.15in.) Simple & Safe ATC Access ATC door offers ample space & visibility for tool set up & maintenance operations. 3-tool drum magazine 6-tool chain magazine 7

8 Automation & Unmanned Production Package atsuuras legendary unmanned running technology with the X-33 comes in the form of a pallet (CAPTO C6 compatible) and 9 tool option; offering superb profit enhancing lights out production utilizing minimal floor space Automation Package Pioneers of reliable unmanned production, the pallet, 9 tool specification of the X-33 is carefully weighted to offer maximum return on investment. Each of the pallets can accommodate 33 mm x H 3mm ax. workpiece size. PC Coolant tank 37 (152.36) 9-tool magazine Lift-up chip conveyor Item ATC umber of pallets Specifi cations 9tool (Floor pallet system) APC Pallet pool PC Pallet type CAPTO C6 Through-pallet 3 ports (ax..6 Pa) 336 (132.2)

9 Work station PC1 (single pallet) CAPTO C6 Work station access allows the set up of three pallets (A, B & C as shown) simultaneously. 1612mm (63.46in.) CAPTO C6, which excels at highaccuracy positioning and repeat accuracy, is adopted. P a l l e t s a r e t h e s a m e a s f o r A72-35V allowing common use of fi xtures. A B C Work station (rotary) Rotary mechanism provided in the B position increases setup effi ciency. Setup is possible by turning 9 degrees. Three-port pressure supply system to fi xtures Equipped with pressure supply ports for through-palletsystem fi xtures. Supports pressures of up to.6 Pa. Automation with a robot A B C Robot interface + Automatic door Interface for connection with external workpiece transfer systems Toward Full-Spec. Automation Smooth step-up from X-33 possible PC32 5-Axis Vertical achining Center A72-35V The X-33 and our established A72-35V 5 axis machines both utilize CAPTO C6 pallets, offering seamless interaction and deployment of pallets and fi xtures between both machines 9

10 Operating Convenience Allowing Even Beginners to Use it With Confidence atsuura Intelligent eister System Combining Craftsmanship, Skill and Ingenuity atsuuras original interface with uncompromising pursuit of usability Eco mode Power savings Power cut-off function Energy-saving devices installed Eco-operation Stable accuracy Spindle thermal displacement compensation Environmental thermal displacement compensation Reduced machine downtime Hassle-free, simple operation Tool setup support Workpiece setup support Preventive maintenance support function achine recovery support function Electronic manual function transmission function ew Operation Panel atsuura G-Tech 31i Equipped with a large 15-inch touch screen display, the atsuura G-Tech 31i offers genuine ergonomic comfort & sustained operator performance Icons required for operation, setup and maintenance are displayed on screen. Screen icons required for each task - Operation, Setup, aintenance- are displayed. Screen switching response time is improved by 5% compared to conventional panels. USB thumb drives and CF cards are also supported for data input/output. Customization is possible according to tasks to be performed. Program management Tool offset Electronic manual display

11 Stop O anual / Automatic operation Simultaneous 5-axis machining This collision protection function is developed solely by atsuura. It prevents machine collisions due to programming errors in automatic operation, and also prevents human error in advance during manual operation and workpiece setup. On-line link with PC * The Intelligent Protection System simulates your programmed components (tools, workpiece, fi xtures, etc.) that match the machine model, alerting you to any possible interference or collision before actual machining takes place. * Prepare a PC on your side. Contact atsuura for PC requirements. PC achining center Orbit machining Patent o Simple turning function combining orbit machining and C-axis rotation Turning processes can also be performed on this machining center by using a synchro chip. Since turning and machining can now be done in one process no additional setup time is required for the turning process. * Synchro Tip (Orbit machining + C-axis rotation) * Orbit function Advanced 5-axis error measurement and correction Geometric error correction is essential for multi-axis machine tools. ez-5 completes measurement, using a touch probe and calibration sphere, in a mere 3 minutes. The high accuracy of the machine is maintained through quick and simple operations. * ez-5 requires a separately available C option to add macro variables. 11

12 Rapid etal Removal Requires Ultra Efficient Chip Flow & Swarf Clearance Smooth and Efficient Swarf management by Design Steep angle gradients on telescopic guard covers & internal surfaces & powerful coolant wash system facilitate the rapid despatch of chips and swarf from the machining enclosure, delivering maintenance free extended machining without the need for manual intervention. For environments where vast amounts of metal removal take place, the options below are available. Chip-fl ush coolant Spiral chip conveyor Chip-fl ow coolant Coolant tank Lift-up chip conveyor (back disposal) Lift-up chip conveyor (side disposal) Chip bucket Chip bucket 12

13 Top view Unit: mm (in.) Table top view With through-table Pallet top view 25 (9.4) 25 (9.4) (4 SLOTS) : FIRST GRADE (4 SLOTS) : SECOD GRADE (4 SLOTS) : FIRST GRADE (4 SLOTS) : SECOD GRADE CETER HOLE CETER HOLE PCD PCD95 25 (9.4) 25 (9.4) D D C B 4-12 PCD PCD95 * A-F is a Port umber PCD25) E E C (4 SLOTS) : FIRST GRADE (4 SLOTS) : SECOD GRADE (4 SLOTS) : FIRST +.3 GRADE (4 SLOTS) : SECOD GRADE PCD25 4 PCD25 CETER HOLE CETER HOLE F F B A A THROUGH PORT THROUGH PORT (.59) (.31) 5 (1.96) 13 (5.11) 126 (4.96) 3 (1.1) (.7) 4-12 PCD95 16 (.62) 1 (.7) 4 (1.57) 3 (1.49) (4.25) Stroke diagram Unit: mm (in.) 435 (17.12) (X-AXIS STROKE) 465 (1.3) (Y-AXIS STROKE) 255 (.3) 1 (7.) 29 (11.41) 175 (6.) CETER OF A-AXIS ROTATIO 514 (2.23) 44 (17.63) 44 (17.32) 4 (15.74) 125 (4.92) 132 (5.) 172 (6.77) 3 (7.59) 42 (16.53) H32 (12.59) 514 (2.23) 56 (22.4) (Z-AXIS STROKE) 2 (.7) 56 (22.4) (Z-AXIS STROKE) 42 (16.53) 2 (.7) H32 (12.59) 75 (2.95) 39 (15.35) 42 (16.53) CETER OF A-AXIS ROTATIO *ax. workpiece size 13

14 achine Specifcations ovement and Ranges X-axis stroke mm (in.) 435 (17.13) Y-axis stroke mm (in.) 465 (1.31) Z-axis stroke mm (in.) 56 (22.5) A-axis rotation angle deg C-axis rotation angle deg 36 Table Working surface mm (in.) 25 (9.4) Loading capacity kg (lb.) (176) ax. workpiece size mm (in.) 33H32 (12.99H12.59) 42H32 (16.53H12.59) (with restrictions) Spindle Spindle speed min (auto grease lubrication) Spindle speed change command - S5 digits direct command Type of spindle taper hole - 7/24 taper #4 (BT double contact type) Spindle bearing inner diameter mm (in.) 7 (2.75) Spindle motor output kw AC5.5/7.5 ax. spindle torque m 65.1 Feedrate Rapid traverse ratex / Y / Z mm/min (ipm) 4 (1574.) A / C min / 33 Feedrate X / Y / Z mm/min (ipm) 1 4 ( ) A / C min / 33 Automatic Tool Changer Type of tool shank - JIS B 6339 tool shank 4T Pullstud - JIS B 6339 pullstud 4P Tool storage capacity tools 3 (Drum magazine) ax. tool diameter mm (in.) (3.14) (With adjacent tools) 15 (5.9) (Without adjacent tools) ax. tool length mm (in.) 3 (11.1) ax. tool mass kg (lb.) (22.5) ethod of tool selection - emory random system Power Sources Electrical power supply kva 31 (Depends on the options provided) Power supply voltage V AC 2 / 22% Transformer required for the voltage except adove Power supply frequency Hz 5 / 61 Tank Capacity Coolant tank capacity L 35 Oil cooler tank capacity L 4 (Total capacity: 6) achine Size achine weight kg (lb.) 63 (136) C System Control system - atsuura G-Tech 31i Accessories 1. Total splash guard 2. ATC magazine guard 3. ATC auto door 4. Spindle oil cooler 5. Auto grease supply unit for feed axes 6. Scale feedback (A/C axis) 7. Coolant unit. Chip flush 9. Chip flow. Work light 11. Synchronized tapping function 12. AD-TAP function 13. IPC function 14. Spindle overload protection function 15. -code counter (9 kinds) 16. Spindle thermal displacement compensation system 17. Software tool for memory card program operation & editing 1. IS (atsuura Intelligent eister System). Integrating spindle run hour meter 2. Integrating auto run hour meter 21. Service tools and tool box 22. achine color paint 23. Leveling bolts, leveling plates 24. Electronic manual 25. ing function 26. Fault diagnosis function * 2 years spindle warranty Floor plan Unit: mm (in.) 1126 (44.33) 154 (59.21) 3165 (124.6) 6 (23.62) 165 (73.42) (7 (27.55)) LEVELIG BOLTS 6-32P2 OPERATOR PAEL 6 (2.36) 2 (4.15) 16 (6.29) (#4 3TOOL AGAZIE) 43 (16.92) 43 (16.92) 75 (27.75) 25 (32.4) 615 (24.21) 2775 (9.25) OIL COOLER COOLAT TAK 5 (2.43) /C UIT 26 (.23) AIR SUPPLY POWER SUPPLY 37 (12.) 4 (33.3) ( (3.93)) (SPACE FOR PULLIG OUT COOLAT TAK) 55 (.1) 14

15 List of Fittings Spindle 15min -1 (BT4 auto grease lubrication) 15min -1 (BT4 auto grease lubrication) Spindle motor output kw Low: 7.5 / 15High: 7.5 / 15 ax. spindle torque m 1.3 2,min -1 (BT4 auto grease lubrication) Spindle motor output kw Low: 11 / 15High: 15 / 1.5 ax. spindle torque m.4 Tool Storage Capacity 3 tool (Drum magazine) 6 tool (Chain magazine) 9 tool (Chain magazine) umber of Pallets 1 (Single pallet) *1 (Floor pallet system) *2 Automation Package Automation package (PC, 9tools, Spiral) High Accuracy Control Scale feedback X-/Y-/Z-axis Environmental thermal displacement compensation (15min -1 spindle) Environmental thermal displacement compensation (2min -1 spindle) Coolant Vacuum type coolant through A 7Pa Vacuum type coolant through A 14Pa Vacuum type coolant through B 7Pa Vacuum type coolant through B 14Pa Vacuum type coolant through C 2Pa Vacuum type coolant through C 7Pa ist separator (without fire damper) ist separator retrofitting Coolant temperature controller with tank L Automatic easurement, Tool Breakage Detection Automatic measurement / automatic alignment (optical, REISHOW) Automatic measurement / automatic alignment (optical, BLU) Tool breakage / full automatic tool length measurement (laser, BLU) Tool breakage / full automatic tool length measurement (laser, REISHOW) External tool breakage (3tools, contact) External tool breakage (6tools, contact) External tool breakage (9tools, contact) *1 ax. workpiece size : 42H3(mm) *2 ax. workpiece size : 33H3(mm) Chip Removal Chip bucket Spiral chip conveyor Lift-up chip conveyor (scraper) Air blow for chip removal Workpiece cleaning gun (machine side) Operation/aintenance Support Intelligent Protection System Reliability eister Plus Type A (with PC) Reliability eister Plus Type B (without PC) Additional eight functions Spindle load monitoring function Weekly timer 3-color signal light (red, yellow, green from top) al block skip addition 2 to 9 External manual pulse generator ez-5 (with calibration sphere) ez-5 (without calibration sphere) Pressure supply system for fixtures Rotary wiper (Air) Rotary wiper (Electric) OP auto door Robot interface + auto door Robot + auto door al Package High-speed, high-precision package 5-axis package High-speed, high-precision 5-axis package Tool breakage / full automatic tool length measurement (laser) External view Unit: mm (in.) Left side view 4 3 TOOL AGAZIE Front view Right side view 2755 (.46) 2617 (3.3) (HEIGHT AT SHIPET) (11.41) (6.) Y-AXIS TRAVEL ( ) 22 (6.61) 2 (.7) 56 (22.4) (39.37) Z-AXIS TRAVEL (7.) (.3) X-AXIS TRAVEL 125 A-AXIS TRAVEL 2 (.7) 165 (73.42) 15

16 URL : E-AIL : webmaster@matsuura.co.jp ATSUURA ACHIERY CORPORATIO 1-1 Urushihara-cho Fukui City 9-53, Japan TEL : FAX : ATSUURA EUROPE GmbH Berta-Cramer-Ring 21 D-6525 Wiesbaden-Delkenheim, Germany TEL : FAX : URL : E-AIL : info@matsuura.de ATSUURA ACHIERY Ltd. Gee Road, Whitwick Business Park, Coalville Leicestershire, LE67 4H, England TEL : FAX : URL : E-AIL : sales@matsuura.co.uk ATSUURA ACHIERY GmbH Berta-Cramer-Ring 21 D-6525 Wiesbaden-Delkenheim, Germany TEL : FAX : URL : E-AIL : info@matsuura.de ELLIOTT ATSUURA CAADA IC. 212 Buckingham Road Oakville Ontario L6H 5X2, Canada TEL : FAX : URL : E-AIL : sales@elliottmachinery.com ATSUURA ACHIERY USA IC. 325 Randolph Ave., St.Paul, 552, U.S.A. TEL : URL : E-AIL : info@matsuurausa.com Product specifications and dimensions are subject to change without prior notice. The photos may show optional accessories. This product is subject to all applicable export control laws and regulations FX-E B