PILOT OPERATED PRESSURE CONTROLS - FLANGED TYPE VR5 Series
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1 PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series Veljan Flanged type, Valves Series VR5V ( Relief ), VR5U (Unloader) and VR5S (Sequence ) are pilot controls. These range of valves are suitable for mounting directly on a SE Pump outlet flange, ensuring maximum pump protection against peak pressure and eliminating costly piping. The pilot stage of VR5 valves are designed to reduce pressure overshoot and minimise cracking flow, thus reducing power and production losses during high pressure operation. VR5 valves consist of a high flow poppet type seat valve section controlled by the low flow, adjustable pilot section mounted on top. Pressure setting is achieved by means of a knurled knob. For tamper proof setting, acorn nut with lead seal is available as option. Optional Vent Valve VVV01 sandwiched between pilot section and main body can be used for venting the VR5 valves. Exceptionally fast response is obtained due to precise ratio between main piston area and its mass. High accuracy and quiet, flutter free control are the important characteristics of VR5 valves. Pressure Relief valve VR5V Internal External VR5V Pressure relief valves are used to limit the pressure of a hydraulic system. The VR5V may also be used to generate a pressure drop in a hydraulic circuit. Normally port is connected to pump and port to tank.
2 PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series Pressure unloading valve VR5U (OPTIONL) Internal External ccumulator system with unloading valve VR5U VR5U VR5U pressure unloading valves are used to unload a circuit M at low pressure when a port signal ()ismaintained at a pressure that is higher than that of the pliot section. typical application for VR5U is to unload a pump that is connected to an accumulator circuit. nother use for the VR5U is to unload the low pressure side of a double pump. Pressure sequence valve VR5S VR5S valve enables a hydraulic system to operate in a pressure sequence. fter system pressure connected to port has reached a preadjusted value, fluid is allowed to pass through port to a secondary system.
3 PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series SPECIFICTIONS General Type : Pilot operated Relief/Unloading/Sequence Valve Design : Poppet type Mounting : Flanged ccording to SE 3000 psi (210 bar) e.g. Directly on a pump VR5V12 also 6000 psi (420 bar) Mounting position : Optional Port sizes (nominal) : 3/4, 1, 1 1/4 1 1/2 ( only for VR5V and VR5U) Direction of flow : mbient temperature : 20 C C (4 F F) Special working conditions : Consult VELJN Hydraulics Pressure control range : Minimum depends on flow Maximum 5000 psi (350 bar) For VR5V psi (420 bar) Maximum operating pressure : Port (inlet) 5000 psi (350 bar), For VR5V psi (420 bar) Port (outlet) For VR5V and VR5U 450 psi (30 bar) For VR5S 5000 psi (350 bar), must be less than port Port (pilot) 5000 psi (350 bar), For VR5V psi (420 bar) Port, 1 (Pilot drain ) 450 psi (30 bar) : VR5*06 ( 4 ) VR5*08 (1 ) VR5*10 (11 / 4 ) VR5V/VR5U12 (11 / 2 ) Maximum flow gpm (lpm) : 24 (90) 80 (300) 159 (600) 159 (600) Nominal flow gpm (lpm) : depends on pump delivery Fluid : Mineral oil as per DIN 51524/25 or other fluids on request Fluid Temperature Range : 18 C C (0 F F) Viscosity Range : 10 to 650 cst (60 to 3900 SSU) Optimum operating viscosity : 30 cst (180 SSU) Seal compatibility : Code 1 (una N) or Code 5 (Viton) (contact Veljan with specific oil details) Cleanliness recommended : etter than NS 1638 Class 8 or ISO 17/14 djustment Manual : Handwheel Rotation : 3.75 rev. Operating torque : 0.72 Nm Electricals ( Vent Valve VVV0 : Solenoid Nominal voltage : Refer to Ordering Code Permissible voltage fluctuation : +5%...10% Max. coil temperature : +155 C (311 F) Type of current : lternating Current (C)/Direct Current (DC) Input power : 31 W Holding : 78 V Inrush : 264 V Relative operating period : 100% Type of protection : I P 65
4 PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series ORDERING CODE VR5* W07 1 *** Series VR5V Pressure Relief Valve VR5U Pressure Unloading Valve VR5S Pressure Sequence Valve Size 06 3/ / / 2 Max. Pressure of Valve ody psi (210 bar) SE 61 flange (VR5V12/VR5U1 4000psi (280 bar) SE 61 flange (VR5*10) 5000psi (350 bar) SE 61 flange (VR5*06/08) 6000psi (420 bar) SE 62 flange (VR5V12 only) ody Ports 1, 1, M 1 1/ 4 NPTF 3 SE4( 7/16 20UNF) 9 G1/ 4 Port is only available at external drain from the pilot head Pressure setting range psi (7 105 bar) VR5U: Pressure psi (7 210 bar) Differential 20% psi (7 350 bar), VR5U: Pressure Differential15% psi (7 420 bar) (VR5V12 only) Type of Control 1Hand knob (32mm dia) 2Hand knob (50mm dia) (not for version with vent valve VVV0 3corn nut with lead seal Solenoid Voltage (Omit for non vent version) Pilot Connection Modification Seal Class 1 5 una N ( Standard) Viton Design letter W01 115V/60 Hz C GOR 12V DC W02 230V/60 Hz C GOQ 24V DC W06 115V/50 Hz C GOH 48V DC W07 230V/50 Hz C Electrical Vent (3way VENT VLVE VVV0 Omit for non vent version 09 With manual override (Solenoid deenergized : open to tank. Solenoid Energized : vent line blocked) 10 Without manual override (Solenoid deenergized : open to tank. Solenoid energized : vent line blocked) 11 With manual override (Solenoid deenergized : vent line blocked Solenoid energized : open to tank) 12 Without manual override (Solenoid deenergized : vent line blocked Solenoid energized : open to tank) 2 Internal PD Internal PP (VR5V) 2 4 External PD External PP (VR5U) 2 5 Internal PD External PP (VR5U) 6 External PD Internal PP (VR5V,VR5S) External pilot pressure connection on flange face
5 PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series PERFORMNCE 350 (5075) 300 VR5*06 VR5*08 VR5*10 VR5*12 (4350) 250 (3625) Pressure bar (psi) 200 (2900) 150 (2175) P Q Curves Min. possible pressure setting 3 bar. (43.5 psi) Fluid 40 cst at 50 C ± 0.5 C. (240 SSU at 120 F ± 32.9 F) 100 (1450) 50 (725) (26.5) (53.0) (79.5) (106.0) (132.5) (159.0) Flow lpm (gpm) xp 15% 350 (5075) Pressure Differential Charecteristics for VR5U Unloader Valve The differential between Unloading and Onloading is typical 15%. When system pressure (for instance accumulator) drops 15% below the pilot setting, the valve closes and pump feeds the system again. Pressure differential bar(psi) 300 (4350) 200 (2900) 100 (1450) 15% 15% " " Unloading" (pressure settiing) Onloading" 0 Pmin P Pump (1450) 200 (2900) Pump pressure bar(psi) 300 (4350) 350 (5075)
6 PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series VR5V08VR5U08VR5S08 ( 1 ) Weight : 10.1 lbs ( 4.6 kg) 1 max 2 3 3/8" UNC x dp (M10 x 23 dp) 4 ø13 ø12 5 C1 øc C4 M for VR5U only C3 C2 (3.0 dia. only on VR5U) external pilot pressure port available for use with VC5V check valve ø1 2 max 1 2 in mm in ø mm ø C1 C2 in mm C C C5 ø0.98 ø ø0.41 ø ø0.984 ø25.0 Ports Function Port sizes VR5V VR5U VR5S ( 2x ) Pressure 1 ( SE 61 ) Tank 1 ( SE 61 ) 1 Ext. Pilot port 1/4 NPTF or G 1/4 or SE 4 Ext. 1/4 NPTF or G 1/4 or SE 4 M Pressure gauge 1/4 NPTF or G 1/4 or SE 4 Closed when supplied Secondary port on VR5S Note : VR5*08 pressure controls mounted directly on 1 SE 61 Ports of VELJN Vane Pumps ( C Cartridge)
7 PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series OPTIONL CONTROL Type of control Code 3 cron nut with lead seal Type of control Code 2 Hand knob 50mm dia (not for version with vent valve VVV in mm in mm Version with Vent Valve VVV01 Weight (VVV0 : 3.73 lbs (1.7 kg) Screws for additional vent valve installation. 4 x M10 90 long Plugin connector DIN (supplied as standard) PG 9/11 ød1 Pilot valve Manual override D11 Max. C1 2 Z 2 Vent valve VVV01 D2 D3 1 1 C1 Main valve in mm D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 in mm ø0.41 ø D4 D5 D6 D7 D8 D9 C 149 DC 160 D10 Solenoid can be positioned at 90 intervals (C) In any position (DC) Code Pressure Relief Valve Pressure Unloading Valve Sequence Valve VR5V VR5U VR5S Internal External Internal External External 11 or or 10
8 PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series SE Flanges Inlet flange (only for pipe mounting) l1 l2 Outlet and tank port flange l1 l2 ød4 ød4 ød4 h1 h2 ød2 ød5.s.p.p Flange ød4 h1 h2 ød2 Socket weld ød3 b3 ød3 b3 N.P.T.F flange.s.p.p flange Socket weld Port sizes d1 Inlet flange (without screws) only for pipe mounting Outlet flange (without screws) Tank port flange (with screws) Order no. Order no. Order no. l1 l2 b3 h1 h2 ød2 ød4 ød5 3/4".S.P.P 3/4" N.P.T.F. 3/4" Socket weld 1".S.P.P 1" N.P.T.F. 1" Socket weld VS VS VS VS VS VS VS VS VS VS VS VS VS VS VS VS /8" UNC 1 1/4".S.P.P 1 1/4" N.P.T.F. 1 1/4" Socket weld VS VS VS VS VS VS VS VS /16" UNC 1 1/2".S.P.P 1 1/2" Socket weld VS VS VS VS VS VS /2" UNC 1 1/2".S.P.P 1 1/2" Socket weld 1 ) 1 ) V V V V V V /8" UNC 1 ) SE 62
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