Form No Parts List for: RWP55 RWP55-4 MODEL C HYDRAULIC PUMP AIR DRIVEN WITH REMOTE CONTROL GENERAL ASS'Y SIDE VIEW SECTION A-A
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1 Parts List for: Form No RWP55 RWP55-4 MODEL C HYDRAULIC PUMP AIR DRIVEN WITH REMOTE CONTROL GENERAL ASS'Y SIDE VIEW 3 9, , 3 9,0 SPX Hydraulic Technologies, Rockford, IL 609 USA powerteam.com Made in USA 3099Rev A A SECTION A-A Sheet No. of 6 0 SPX HYDRAULIC TECHNOLOGIES Rev 3 Date: May 0
2 Part List, Form No , Back sheet of 6 Item Part No. Item Part No. No. No. Req'd Description No. No. Req'd Description Elbow Fitting, / NPTF 4. ft. Nylon Tubing Tube 4 3 Straight Fitting (NOTE: Install #3 Ftting into #063 Tee Fitting. Install /4 NPTF end of #3 into Port No. of #404 Air Valve.) Elbow Fitting, / NPTF Tee Fitting / NPTF 3099 Decal, Tradename Power Team 65599OR9 Reservoir 9 5 Screw, Hex Hd Cap (/4-0 x 5/) Washer, Copper (.3 x.5) 6494 Straight Fitting /4 NPTF (NOTE: Instal #6494 fitting into #35044 manifold. Install other end into port 3 of #00033 air value) Air Valve Manifold Cap Screw (/4-0 X -/4 Lg.) Tee Fitting (3/ NPTF) 5 96 Plug, Tapered Cap Straight Fitting(/ NPTF) 06 Tee Fitting (/4 NPTF) 634 Straight Fitting (/4 NPTF) 9 *559 Air Motor Ass y (See back sheet of 6) Coupling 906 Gauge, (0,000 psi 4" Dia.) 4064 Gasket, Reservoir Gauge, Oil Level (w/thermometer) Nut, Hex Jam (3/4-6) Drain 6 45 O-Ring (-9) Nitrile. x.93) 4 Plug Fitting (/6 Hex 4-p50n-s) *Note: For air motor repair kit, order no HYDRAULIC SCHEMATIC UNLOADING VALVE 000 PSI AIR MOTOR SUPERCHARGE VALVE 5 PSI AIR SUPPLY COOLER 3-WAY AIR VALVE INTERNAL RELIEF VALVE 0,400 PSI EXTERNAL RELIEF VALVE (RUN) AIR PILOTED DIRECTIONAL VALVE POSITION 4 WAY HYDRAULIC DIRECTIONAL VALVE POSITION, 4 WAY AIR REMOTE (STOP) 3-WAY AIR VALVE RETRACT PORT RELIEF VALVE AND SHUT OFF,500 PSI CUSTOMER TOOL
3 Parts List Form No GENERAL ASS'Y TOP VIEW 5 Pressure Regulator Assembly See Back sheet 3 of Item Part No. Item Part No. No. No. Req'd Description No. No. Req'd Description 3966 Muffler Muffler Deflector Plate, Product Name Drive Screw Cover Plate Assembly (for RWP55) 3000 (see sheet 3 of 6 and back sheet 6 of 6) Elbow Fitting Straight Fitting /4 NPTF Valve, Air Operated 3-way Elbow Fitting Valve, Air Operated 3-Way 9 90 Elbow Fitting, / NPTF 0 9 Screw (/4-0 X / Lg.) 3 36 Hose Clamp Elbow Fitting, / NPTF 5 9.9ft. Pressure Hose ft. Tubing, Polyethylene 4666 Heat Exchanger Coil 596 Jam Nut Straight Fitting Straight Fitting (/ x / BSPP) 96 Grommet Sheet No. of 6 Rev 3 Date: May 0
4 Parts List, Form No , Back sheet of 6 AIR MOTOR ASSEMBLY (Part No. 559) Item Part No. Item Part No. No. No. Req'd Description No. No. Req'd Description 00 4 Cap Screw (/4- X -/4 Lg.) 04 Machine Screw (/4-0 X / Lg.) Handle Bracket Washer Cap Screw (3/-6 X 3 Lg.) 6 34 Shaft Extension 0556 Set Screw (/4-0 UNC X /4 Lg.) Gasket Cap Screw (/4-0 X 3/4 Lg.) 0 55WH Motor Base *4 Air Motor (See Form #63) 5 Handle *Note: For air motor repair kit, order no. 500.
5 Parts List Form No COVER PLATE ASSEMBLY Basic Pump Assembly See pg 4 of 6. 0, Sheet No. 3 of 6 Rev 3 Date: May 0
6 Parts List, Form No , Back sheet 3 of 6 Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description 40 Pressure Regulator Assembly (See parts listed below) 0 Poppet O-ring (3/ X /4 X /6) Hex Soc. Screw (/4- UNF X " Lg.; Torque to 30/0 in. lbs.) Hex Soc. Screw (/4-0 UNC X " Lg.) 6 4 Straight Fitting Gasket 30003BK Valve Assembly (for RWP55) 30006BK Valve Assembly (for RWP55-4) BK Cover Plate (See Sheet 6 of 6) Straight Fitting 4 Straight Fitting -5 Relief Valve (Set at,500/,00 PSI) 3 Relief Valve (Set at 0,00/0,00 PSI) Drain Tube 5 06 Valve Body Spring (3/ O.D. X 3/4 Lg.) 06 Special Washer (3/4 X 9/3 X /3) 00 Connector Fitting (Torque to 40/50 ft. lbs.) 9 5 Oil Line Tube Sleeve 043 Nut Fitting (3/ Tube) 345 Filter Screen (Includes o-rings) 3 90 Elbow Fitting PRESSURE REGULATOR ASSEMBLY (PART NO. 40) NOTE: Set at 0,00/0,00 PSI COVER PLATE Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description 5693 Knob (Note: Assemble to stem [Item #] with Loctite #4 or equiv.) 5 Adjustment Stem Jam Nut (3/4-6 UNF) Regulator Housing Compression Spring (.00 O.D. X -/ Lg.) Regulator Body Seat Fitting (Torque to 440/460 in. lbs.) 44 Washer (.00 X / X /3) O-ring (3/ X /4 X /6) Backup Washer 543 Spring (Note:Assemble closed coils of spring form towards seat fitting [Item #]) Poppet 3 54 Spring Retainer (Grease pocket before assembling [both ends]) Regulator Locking Nut
7 Parts List Form No BASIC PUMP ASS'Y (P/N 4065-) Sheet No. 4 of 6 Rev 3 Date: May 0
8 Parts List, Form No , Back sheet 4 of 6 Item Part No. No. No. Req'd Description Soc. Hd. Cap Screw (/4-0 X -/4 Lg.; Torque to 0-0 in. lbs.) 333 High Pressure Pump Ass y (See back sheet 5 of 6) Compression Spring (/4 O.D. X Lg.) Steel Ball (/4 Dia.) Bearing Top Plate Top Plate Thrust Bearing 3 3 Bearing Race 9 4 Ball Bearing Angle Plate 955 Roll Pin (/4 Dia. X 3/4 Lg.) 064 Needle Bearing 3 6 Retaining Ring (-/ Shaft) Shaft 5 Woodruff Key Gear Pump End Plate 000 Soc. Hd. Cap Screw (0-3 X -3/4 Lg.; Torque to 50 in. lbs.) 9 09 Aluminum Coupling 0 99 Needle Thrust Bearing (See diagram below) O-ring (/4 X 3/ X /6) 4 Drive Gear O-ring (/ X 3/4 X /6) Compression Spring (3/ O.D. X 3/4 Lg.) 0 Poppet 400 Pump Body 9 04 Pipe Plug (/ NPTF) 30 0 O-ring (/6 x / X 3/3) 3 39 PTFE Backup Washer (/6 X / X /6) Spool Spring Guide Compression Spring ( O.D. X -3/6 Lg.) Spring Guide NEEDLE BEARING INSTALLATION SPECIFICATIONS When replacing the needle bearings on the drive gear of the basic pump, the dimensions shown must be as specified.
9 Parts List Form No HIGH PRESSURE PUMP ASSEMBLY (PART NO. 465) Sheet No. 5 of 6 Rev 3 Date: May 0
10 Parts List, Form No , Back sheet 5 of 6 #333 HIGH PRESSURE PUMP ASS'Y (3 Pistons - 9/3 Dia.) Item Part No. No. No. Req'd Description 044 Copper Washer (3/ X /4 X /3) 000 Soc. Hd. Cap Screw (/4-0 NC X 3/ Lg.; Torque to 40/60 in. lbs.) 3 * Valve Guide 4 * Compression Spring (.64 O.D. X. Lg.) 5 *3 Steel Ball (3/6 Dia.) 6 *003 Soc. Hd. Cap Screw (/4- NF X -/ Lg.; Torque to 0/0 in. lbs.) *504 Top Plate (Aluminum) 059 Soc. Set Screw (/4- NC x 3/ Lg.: Torque to 65/0 in. lbs.) 9 *40630 Valve Head 0 *406 Pump Barrel *6 3 Piston Consult factory when replacing items marked with an asterisk (*). BOLT TIGHTENING SEQUENCE NOTE: Assemble in sequence shown. Lubricate under head and on threads. Torque to 0 in. lbs. Refer to any operating instructions included with this product for detailed information about operation, testing, disassembly, reassembly, and preventive maintenance. Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine Power Team replacement parts! Additional questions can be directed to our Technical Services Department.
11 Parts List Form No HAND CONTROL ASSEMBLY (PART No. 465) Item Part No. No. No. Req'd Description 0605 Push Button 033 Retaining Ring Valve Cartridge (Including seals) Decal (Stop) Control Valve Body Decal (Run) DIRECTIONAL VALVE (PART NO ) Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description 353 Valve, Spool 449 Body, Valve Piston Ring, Retain Int 0. x Piston 6 95 Spring (.49 OD X.5 X.05 WS) 0304 O-Ring Nitrile (-00) Nitrile. x. 59 Fitting, Plug (/ PTF) 9 06 O-Ring Nitrile (-0) Nitrile.50 x O-Ring Nitrile (-04) Nitrile.6 x BK (ref) Valve, Solenoid 3-Way open ctr. 569 Cap, Plastic Sheet No. 6 of 6 Rev 3 Date: May 0
12 Parts List, Form No , Back sheet 6 of 6 COVER PLATE ASSEMBLY (BOTTOM VIEW) ,, Item Part No. No. No. Req d Description 093 Vent Cap 0045 O-ring (3/6 X 5/ X 3/3) Elbow Fitting Pressure Regulator Tube Straight Fitting 6 5 Oil Line 943 Accumulator 3 Straight Fitting Straight Fitting Hex Hd. Cap Screw (/4-0 UNC X 5/ Lg.) Lock Washer
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