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1 SPX Corporation th Street Rockford, IL USA Tech. Services: (800) Fax: (800) Order Entry: (800) Fax: (800) Parts List for: Form No RSST-20 Internet Address: MODEL D HYDRAULIC PUMP AIR DRIVEN WITH REMOTE CONTROL GENERAL ASS'Y SIDE VIEW , 2 General Pump Assembly See Sheet 3 of , SPX Corporation Sheet No. 1 of 5 Rev. 1 Date: 4 June 2001
2 Part List, Form No , Back sheet 1 of 5 Item Part No. Item Part No. No. No. Req'd Description No. No. Req'd Description Cap Screw (1/4-20 x 1/2) Soc.Hd. Screw (1/4-20 x 1 1/2) Soc.Hd. Screw (1/4-20 x 1) Lock Washer (.49 x.26) Motor Base Gasket Tee Assembly Oil Level Gauge (w/thermometer) Drain Tube Soc.Hd. Screw (3/8-16 x 1/2) Seal Washer (.73 x.42) BK2 1 Reservoir Motor Base Soc Hd Screw (1/4-20 x 5/8) Manifold Tee Fitting (3/8 NPTF) Straight Fitting (1/4 NPTF) Straight Fitting (1/8 NPTF) Elbow Fitting Elbow Fitting Ft. Nylon Tubing BK2 1 Weldment Handle PRESSURE CONTROL VALVE NOTE: Set at 1500/1700 PSI Item Part No. No. No. Req'd Description Nipple Fitting Straight Fitting Relief Valve Ass y HAND CONTROL ASSEMBLY Item Part No. No. No. Req'd Description Push Button Retaining Ring Valve Cartridge (Including seals) Decal (Stop) Control Valve Body (Includes decals [Items 4 & 6]) Decal (Run)
3 Parts List Form No GENERAL ASS'Y TOP VIEW , < < MAIN AIR SUPPLY 21 9 STOP 7 8 RUN STOP 20 RUN Sheet No. 2 of 5 Rev. 1 Date: 4 June 2001
4 Parts List, Form No , Back sheet 2 of 5 Item Part No. No. No. Req d Description Tee Fitting (1/8 NPTF) Air Operated Valve Elbow Fitting (1/4 NPTF) Air Operated Valve ft. Polyethylene Tubing Elbow Fitting (1/2 NPTF) Straight Fitting 1/2 NPTF) Elbow Fitting (3/8 NPTF) ft. Pressure Hose Elbow Fitting Air Motor (See Form No ) Drive Screw (2 x 3/16) Air Valve (4 Way Pump Mount; See Form No ) Quick Coupler ft. Nylon Tubing Soc Hd Screw (1/4-20 x 1-1/4) Plain Washer (.63 x.29) BK2 1 Weldment Handle Hex Nut (1/4-20) Air Operated Hand Control (See back sheet 1 of 5) Hose Assembly (25' Lg.) Rubber Grommet Heat Exchanger Coil Hex Jam Nut Straight Fitting
5 Parts List Form No GENERAL PUMP ASSEMBLY Sheet No. 3 of 5 Rev. 1 Date: 4 June 2001
6 Parts List, Form No , Back sheet 3 of 5 Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description Cap Screw (1/4-20 X 1 Lg.) Basic Pump Assembly (Includes all items on sheet 4 of 5 and items 1, 7, 8, 9,10, 11, 12, 13, 15 & 22 on this sheet) Vent Cap WH2 1 Cover Gasket External Pressure Regulator (See below) Elbow Fitting Valve Body Poppet Comp. Spring (3/8 O.D. X 3/4 Lg.) Copper Washer (3/4 X 19/32 X 1/32) Connector (Torque to 40/45 in. lbs.) Cap Screw (1/4-28 X 1 Lg.; Torque to 180 in. lbs.) Relief Valve (Set at 10,100/10,700 PSI) O-ring (1/4 X 3/8 X 1/16) O-ring (1/2 X 3/8 X 1/16) Teflon Backup Washer Valve Connector Tube Sleeve Tube Nut Oil LIne Filter Ass y (Includes Item #23) O-ring (13/16 X.644 X.087) Oil Line Tube Straight Fitting PRESSURE REGULATOR ASSEMBLY NOTE: Set at 10,100/10,700 PSI COVER PLATE Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description Knob Adjustment Stem (Assemble to knob with Loctite No. 242 or equiv.) Jam Nut Regulator Housing Compression Spring (1.100 O.D. X 2-1/2 Lg.) Regulator Body Seat Fitting O-ring (.558 x.414 x.072) Poppet Spring Retainer (Grease pocket [both ends] before assembly) Spring (Assemble closed coils of spring form towards seat fitting [Item #7]) Locknut Backup Washer O-ring (3/8 X 1/4 X 1/16)
7 Parts List Form No BASIC PUMP ASS'Y Sheet No. 4 of 5 Rev. 1 Date: 4 June 2001
8 Parts List, Form No , Back sheet 4 of 5 Item Part No. No. No. Req'd Description Soc. Hd. Cap Screw (1/4-20 X 1-1/4 Lg.; Torque to in. lbs.) High Pressure Pump Ass y (See back sheet 5 of 5) Compression Spring (1/4 O.D. X 1 Lg.) Steel Ball (1/4 Dia.) Bearing Top Plate Top Plate Thrust Bearing Bearing Race Ball Bearing Angle Plate Roll Pin (1/4 Dia. X 3/4 Lg.) Needle Bearing Retaining Ring (1-1/8 Shaft) Shaft Woodruff Key Gear Pump End Plate Soc. Hd. Cap Screw (10-32 X 1-3/4 Lg.; Torque to 50 in. lbs.) Coupling Needle Thrust Bearing (See diagram below) O-ring (1/4 X 3/8 X 1/16) Drive Gear O-ring (7/8 X 3/4 X 1/16) Compression Spring (3/8 O.D. X 3/4 Lg.) Poppet Pump Body Pipe Plug (1/8 NPTF) O-ring (11/16 x 1/2 X 3/32) Teflon Backup Washer (11/16 X 1/2 X 1/16) Spool Spring Guide Compression Spring (1 O.D. X 1-13/16 Lg.) Spring Guide NEEDLE BEARING INSTALLATION SPECIFICATIONS When replacing the needle bearings on the drive gear of the basic pump, the dimensions shown must be as specified. Note: Shaded areas reflect last revision(s) made to this form.
9 Parts List Form No HIGH PRESSURE PUMP ASSEMBLY Sheet No. 5 of 5 Rev. 1 Date: 4 June 2001
10 Parts List, Form No , Back sheet 5 of 5 #33113 HIGH PRESSURE PUMP ASS'Y (3 Pistons - 9/32 Dia.) Item Part No. No. No. Req'd Description Copper Washer (3/8 X 1/4 X 1/32) Soc. Hd. Cap Screw (1/4-20 NC X 3/8 Lg.; Torque to 140/160 in. lbs.) 3 * Valve Guide 4 * Compression Spring (.164 O.D. X.718 Lg.) 5 * Steel Ball (3/16 Dia.) 6 * Soc. Hd. Cap Screw (1/4-28 NF X 1-1/2 Lg.; Torque to 170/180 in. lbs.) 7 * Top Plate (Aluminum) Soc. Set Screw (1/4-20 NC X 3/8 Lg.; Torque to 65/70 in. lbs.) 9 * Valve Head 10 * Pump Barrel 11 * Piston Consult factory when replacing items marked with an asterisk (*). BOLT TIGHTENING SEQUENCE NOTE: Assemble in sequence shown. Lubricate under head and on threads. Torque to 180 in. lbs. Refer to any operating instructions included with this product for detailed information about operation, testing, disassembly, reassembly, and preventive maintenance. Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine Power Team replacement parts! Additional questions can be directed to our Technical Services Department.
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