Form No , 3 4, 5 VALVE DETAIL DIVISION UNEX CORPORATION. Parts List for: HYTORC-115 HYTORC-230 HYTORC MODEL D ELECTRIC HYDRAULIC PUMP
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1 > Parts List for: Form No DIVISION UNEX CORPORATION 333 STATE ROUTE 17 NORTH MAHWAH, N.J Tel: (201) Fax: (201) HYTORC-115 HYTORC-230 HYTORC MODEL D ELECTRIC HYDRAULIC PUMP Maximum Capacity: 10,000 PSI See Back Sheet 5 of 8 1 2, 3 11 OFF ON WARNING 0IL 6 4, 5 7 VALVE DETAIL TORQUE SPOOL TO 144 IN. LBS. MAX TORQUE NUT TO 5 IN. LBS. MAX See sheet 2 of A A Sheet No. 1 of 8 Litho in USA Rev 17 Date: 09 Nov 2004
2 Parts List, Form No , Back sheet 1 of 8 Item Part No. No. No. Req d Description Breather Filter Vent Coupler Dust Cap Coupler Dust Cap Fitting 7 * Filler Cap 8 * Gasket Sight Gauge BK2 1 Reservoir (For HYTORC-115) 64364BK2 1 Reservoir (2 gal. steel; For HYTORC-230 & HYTORC-230-2) Warning Decal Part numbers marked with an asterisk are contained in Maintenance Kit No SECTION A-A ALUMINUM RESERVOIR 5, 6 STEEL RESERVOIR Item Part No. No. No. Req d Description Plug Fitting Hex Jam Nut (3/4-16 UNF) Drain O-ring (1-1/8 x 15/16 x 3/32) Cap Screw (3/8-16 UNC x 1/2 Lg.) Washer
3 Parts List Form No BASIC PUMP ASSEMBLY SIDE VIEW External Relief Valve See Form No Basic Pump Assembly See sheet 4 of 8 4 8, Sheet No. 2 of 8 Rev 17 Date: 09 Nov 2004
4 Parts List, Form No , Back sheet 2 of 8 Item Part No. No. No. Req d Description Machine Screw (1/4-20 UNC X 3/4 Lg.) Gasket Cap Screw (1/4-28 UNF X 1" Lg.; Torque to 130/180 in. lbs.) Straight Fitting Pipe Connector 6 * Relief Valve Assembly (Set at 1,500/1,700 PSI) Drain Tube 8 * Filter Adapter (Includes o-ring [Item #9]) O-ring (5/8 x 15/32 x 5/64) Oil Line Tube Tube Elbow CL 1 Directional Valve Assembly (For HYTORC-115 & HYTORC-230; See Form No ) CL 1 Directional Valve Assembly (For HYTORC-230-2; See Form No ) Part numbers marked with an asterisk (*) are contained in Maintenance Kit No HYDRAULIC SCHEMATIC M LP HP X SUPERCHARGE RELIEF VALVE 200 P.S.I. L.P. UNLOADING VALVE 1000 P.S.I. H.P. RELIEF VALVE 10,400 P.S.I. P A T B EXTERNAL PRESSURE REGULATOR ADVANCE RETRACT RETRACT PORT PRESSURE CONTROL 1600 P.S.I.
5 Parts List Form No BASIC PUMP ASSEMBLY - BOTTOM VIEW 4 2 5, "A" 8, "A" SECTION "A-A" Sheet No. 3 of 8 Rev 17 Date: 09 Nov 2004
6 Parts List, Form No , Back sheet 3 of 8 Item Part No. No. No. Req d Description GY8 1 Cover Plate Connector Tube Elbow Oil Line Tube Cap Screw (1/4-20 UNC X 3/4 Lg. Apply Loctite #242 and torque to in.lbs.) Connector Oil Line Tube Tube Sleeve Tube Nut 10 * Relief Valve (Set at 10,100/10,700 PSI) Connector Compression Spring (3/8 O.D. X 3/4 Lg.) Poppet O-ring (3/8 X 1/4 X 1/16) Cap Screw (1/4-28 UNF X 1" Lg.) Valve Body Copper Washer (3/4 X 19/32 X 1/32) Washer Part numbers marked with an asterisk (*) are contained in Maintenance Kit No Note: Shaded areas reflect last revision(s) made to this form.
7 Parts List Form No BASIC PUMP ASSEMBLY High Pressure Pump Ass'y See back sheet 4 of Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description End Plate Compression Spring (3/8 O.D. X 3/4 Lg.) Compression Spring (1" O.D. X 1-13/16" Lg.) Poppet Body Spring Guide Spring Guide Pressure Plug (1/8 NPTF) Spool O-ring (7/8 X 3/4 X 1/16) O-ring (11/16 X 1/2 X 3/32) Cap Screw (1/4-20 UNC X 1" Lg.) 13 * Coupling Cap Screw (1/4-20 UNC X 1-1/4 Lg.; Torque to 170/180 in. lbs.) Compression Spring (1/4 O.D. X 1" Lg.) Steel Ball (1/4 Dia.) Bearing Top Plate Part numbers marked with an asterisk (*) are contained in Maintenance Kit No Ball Bearing Top Plate Thrust Bearing Bearing Race Angle Plate Needle Bearing Pin Retaining Ring Shaft Gear Woodruff Key Drive Gear Cap Screw (#10-32 UNF X 1-3/4" Lg.; Torque to 50/60 in. lbs.) Needle Bearing Key Adapter Backup Washer (11/16 x 1/2 X 1/16) O-ring (3/8 X 1/4 X 1/16) Sheet No. 4 of 8 Rev 17 Date: 09 Nov 2004
8 Parts List, Form No , Back sheet 4 of 8 HIGH PRESSURE PUMP ASSEMBLY
9 Parts List Form No HIGH PRESSURE PUMP ASSEMBLY 3 Pistons --- 9/32 Dia. Item Part No. No. No. Req'd Description Copper Washer Soc. Hd. Cap Screw (1/4-20 UNC X 3/8 Lg.; Torque to 140/160 in. lbs.) 3 * Valve Guide 4 * Compression Spring (5/32 O.D. X 3/4 Lg.) 5 * Steel Ball (3/16 dia.) 6 * Soc. Hd. Cap Screw (1/4-28 UNF X 1-1/2" Lg.; Torque to 170/180 in. lbs.) 7 * Top Plate Soc. Set Screw (Torque to 65/70 in. lbs.) 9 * Valve Head 10 * Pump Barrel 11 * Piston Consult factory when replacing items marked with an asterisk (*). BOLT TIGHTENING SEQUENCE Note: Assemble in sequence shown. Lubricate under head and on threads. Torque to 170/180 in. lbs. Sheet No. 5 of 8 Rev 17 Date: 09 Nov 2004
10 Parts List, Form No , Back sheet 5 of 8 MOTOR CONTROL ASSEMBLY POWER CORD GROUND (MUST BE ISOLATED BETWEEN NUTS AND CAN BE AT TOP OR BOTTOM OF STACK.) GRD VIEW A-A NOTE: SERRATED LOCK WASHER MUST BE ADJACENT TO METAL BOX. MORE WASHERS CAN BE USED IF DESIRED. OFF ON 22 CONTROL BOX HEX. NUT 21 (METAL SWITCH GUARD) ANTI-ROTATION KEYED WASHER SWITCH DETAIL INTERNAL TOOTH LOCK WASHER HEX. NUT 1 2, 3 4 5, "A" "A" 18 CB M3 M4 7 M5 M1 M2 M6 8 2, GROUND GRD SET STOP 1 RUN
11 Parts List Form No Item Part No. No. No. Req d Description Grommet (Trim off upper 1/3 as shown.) Machine Screw (#10-24 UNC X 1" Lg.) Lockwasher (#10 External Tooth) Toggle Switch Bushing Locknut Contactor (For 115 v.) Contactor (For 230 v.) Machine Screw (#10-24 UNC X 1/2 Lg.) Ground Decal Strain Relief Bushing Cord Set (For 115 V.) ft. Electrical Cable (14/3 SJTO; For 230 V.) Screw (1/4-20 UNC X 1-1/2 Lg.) 13 * Gasket Hand Switch Assembly (See sheet 7 of 8) Strain Relief Bushing Machine Screw (#10-24 X 1" Lg.) Nut (#10-24 UNC) GY8 1 Electric Control Box Circuit Board (Note: Set input voltage selector switch to appropriate position.) Hex Nut (8-32) Metal Switch Guard On/Off Label Decal Part numbers marked with an asterisk (*) are contained in Maintenance Kit No Note: Shaded areas reflect last revision(s) made to this form. Sheet No. 6 of 8 Rev 17 Date: 09 Nov 2004
12 Parts List, Form No , Back sheet 6 of 8 MOTOR & CONTROL BOX ASSEMBLY 7 SPECIFICATIONS HP - 1-1/8 RPM - 12,000 VOLTS CYCLES - 60/50/AC AMPS INPUT VOLTAGE SELECTOR SWITCH TO TOGGLE SWITCH TO CONTACTOR FROM COLOR TO RED TB-4 BLACK TB-3 TO GROUND HANDSWITCH GREEN TB-6 WHITE TB-5 TB-1 SOLENOID LEADS TB-2 4 DETAIL "Y" 8 Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description GY8 1 Electric Motor } (115 v.) See back 53337GY8 1 Electric Motor (230 v.) sheet 7 of " Electrical Cable (18/2) Connector Solenoid Valve (115 v.) Solenoid Valve (230 v.) Tap Screw (#8-18 x 3/8 Lg.) Warning Decal GY8 1 Electrical Control Box Cover Decal Part numbers marked with an asterisk (*) are contained in Maintenance Kit No
13 Parts List Form No REMOTE HAND SWITCH ASSEMBLY RUN 0 STOP SET RED HEAT SHRINK (BOTH ENDS OF GREEN WIRE) BROWN WIRE YELLOW HEAT SHRINK (BOTH ENDS OF WHITE WIRE) MOMENTARY POSITION OF ROCKER (CIRCUIT #1) STRIP JACKET 2-1/2" CUT TO 3" LG. CUT TO 4.50" LG BLACK CIRCUIT #2 GREEN CIRCUIT #1 WHITE RED ROCKER SWITCH FUNCTION: OFF ON (CIRCUIT #1) ON (MOM) (CIRCUIT #1 ) Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description Decal (Run) Decal (Stop) Decal (Set) ' Cable (18/4 SJTO) Screw (4-24 X 3/4 Lg.) Plastic Cover 7 * Gasket Rocker Switch Push Button Switch Locknut Strain Relief Bushing Gasket Switch Housing Switch Mounting Plate Part numbers marked with an asterisk (*) are contained in Maintenance Kit No Sheet No. 7 of 8 Rev 17 Date: 09 Nov 2004
14 Parts List, Form No , Back sheet 7 of 8 MOTOR ASSEMBLY
15 Parts List Form No Item Part No. No. No. Req'd Description Brush Holder Cap 2 * Brush Assembly Brush Holder (See note below) WH2 1 Motor Shell Cover Spec. Decal (For 115 v) Spec. Decal (For 230 v.) Mach. Screw (#10-24 X 1/4 Lg.) Set Screw Field (For 115 v.) Field (For 230 v.) Lockwasher Mach. Screw Lockwasher Mach. Screw (#10-24 X 2" Lg.; Torque to 20/25 in lbs.) WH2 1 Motor Base Ball Bearing Armature (For 115 v.; See note below) Armature (For 230 v.; See note below) Ball Bearing Baffle Plate Part numbers marked with an asterisk (*) are contained in Maintenance Kit No BRUSH HOLDER & ARMATURE INSTALLATION SPECIFICATIONS When replacing brushes or the armature, the dimensions shown must be as specified. Sheet No. 8 of 8 Rev 17 Date: 09 Nov 2004
16 Parts List, Form No , Back sheet 8 of 8 RECOMMENDED MINIMUM WIRE SIZE-AWG (mm 2 ) OF EXTENSION CORDS FOR POWER TEAM ELECTRIC PUMPS Cord Size AWG (mm 2 ) 3.2 Volt Drop Current Length of Cord At Full Load (Amps) 0-25 feet (0-8 m) feet (8-15 m) feet (15-30 m) feet (30-45 m) 6 18 (.82) 16 (1.33) 14 (2.09) 12 (3.32) 8 18 (.82) 16 (1.33) 12 (3.32) 10 (5.37) (.82) 14 (2.09) 12 (3.32) 10 (5.37) (1.33) 14 (2.09) 10 (5.37) 8 (8.37) (1.33) 12 (3.32) 10 (5.37) 8 (8.37) (1.33) 12 (3.32) 10 (5.37) 8 (8.37) (2.09) 12 (3.32) 8 (8.37) 8 (8.37) (2.09) 12 (3.32) 8 (8.37) 6 (13.30) (2.09) 10 (5.37) 8 (8.37) 6 (13.30) (2.09) 10 (5.37) 8 (8.37) 6 (13.30) (3.32) 10 (5.37) 8. (8.37) 6 (13.30) (3.32) 10 (5.37) 6 (13.30) 4 (21.29) (3.32) 10 (5.37) 6 (13.30) 4 (21.29)
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