Tech. Services: (800) Fax: (800) Order Entry: (800) Fax: (800) MODEL F AIR HYDRAULIC PUMP

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1 SPX Corporation 88 th Street Rockford, IL USA Internet Address: Tech. Services: (800) Fax: (800) Order Entry: (800) -8 Fax: (800) Parts List for: Form No. 090 PA6D Series PA6-JWI PA6-JWI-0 PA6-JWI-0 PA6-JWI-7 PA6D PA6D-AUS MODEL F AIR HYDRAULIC PUMP This section covers these following pumps: PA6D-CONT PA6DE PA6DM PA6DM-DE-STA-CO PA6DM- PA6DM- PA6DN PA6DV PA6D PA6D-CONT PA6D-MC PA6DE - More models are listed in Parts List 06.- PA6DN PA6DV 700-Y- (PA6DM-DES-0) Note: These views may not be exact representations of your pump due to the variation of pumps listed, but all parts have been accounted for and are in this parts list , SPX Corporation Two gallon reservoir Sheet No. of Rev. Date: 8 Aug 00

2 Parts List, Form No. 090, Back sheet of Screw (#9- X " Lg.;Torque to /0 in. lbs.; For PA6-JWI, PA6- JWI-0, PA6D, PA6D-AUS & PA6D-CONT) 68 0 Screw (Torque to / in. lbs.; For PA6-JWI-0, PA6-JWI-7, PA6D, PA6D-CONT & PA6D-MC) 9 0 Screw (/-0 UNC X / Lg.;Note: Apply Loctite or equiv.; Torque to /0 in. lbs.; For PA6DM-) 9 Screw (/-0 UNC X / Lg.; Note: Apply Loctite or equiv.; Torque to /0 in. lbs.; For PA6DM-) 9 6 Screw (0- X /8; Torque to / in. lbs., oiled; For PA6DM, PA6DM-DE-STA-CO & PA6DM-DES-0) Manual Pump Mount Valve (For PA6-JWI, PA6-JWI-0, PA6- JWI-0, PA6-JWI-7, PA6D, PA6DM, PA6DM-DE-STA-CO, PA6DM-, PA6DM-, PA6D, PA6D-MC & PA6DM-DES-0; See Form #0066) *8 Reservoir Gasket (For PA6-JWI, PA6-JWI-0, PA6D, PA6D-AUS, PA6D-CONT, PA6DE, PA6DM, PA6DM-DE-STA-CO, PA6DN, PA6DV & PA6DM-DES-0) *709 Reservoir Gasket (For PA6-JWI-0, PA6-JWI-7, PA6DM-, PA6D, PA6D-CONT, PA6D-MC, PA6DE, PA6DN, 67 Reservoir Gasket (For PA6DM-) 6 Reservoir (For PA6-JWI, PA6-JWI-0, PA6D, PA6D-AUS & PA6D- CONT) 66 Reservoir ( gal. plastic; For PA6-JWI-0, PA6-JWI-7, PA6D, PA6D-CONT & PA6D-MC) 006OR9 Reservoir ( gal. metal; For PA6DM-) 00WH Reservoir ( gal. metal; For PA6DM, PA6DM-DE-STA-CO & PA6DM-DES-0) 6OR9 Reservoir ( gal. metal; For PA6DM-) 6 *09 Decal (For PA6-JWI-0, PA6-JWI-7, PA6DM-, PA6D, PA6D- CONT, PA6D-MC, PA6DE, PA6DN, PA6DV & PA6DM-) 7 *668 O-ring (-/6 X " X /; For PA6D, PA6D, PA6D-CONT, PA6DM, PA6DM-DE-STA-CO, PA6DM-, PA6DM-, PA6DN, PA6D, PA6D- CONT, PA6D-MC, PA6DN & PA6DM-DES-0) 887 O-ring (-/6 X " X /; For PA6DV & 778 O-ring (-/6 X " X /; For PA6DE & PA6DE) *779 O-ring (/6 X /6 X /6; For PA6-JWI, PA6-JWI-0, PA6-JWI- 0 & PA6-JWI-7) Filler/Breather Cap (For all except PA6-LUAM) 6 Filler/Breather Cap (For PA6-LUAM) 8999 O-ring (/6 X /8 X /; For PA6DV & 07 O-ring (/6 X /8 X /; For PA6DE & PA6DE) 0 76 Warning Decal (For all except PA6-JWI, PA6-JWI-0, PA6-JWI- 0, PA6-JWI-7, PA6D-CONT & PA6D-MC) 76-CE Warning Decal (For PA6DM-DE-STA-CO) 099CE Decal (For PA6DM-, PA6DM-, PA6D, PA6D-CONT & PA6D-MC) 096 Decal (For PA6D-AUS, PA6DM-DE-STA-CO & PA6DM-DES-0) 096CE Decal (For PA6D, PA6D-CONT & PA6DM) PARTS INCLUDED BUT NOT SHOWN 68 Screw (/-0 X Lg.; For PA6D, PA6D-CONT & PA6D-MC; For pump mounting purposes only.) 079 Plug Fitting (/ PTF; For PA6D-CONT & PA6D-CONT) 099 Decal (Return & Pressure; For PA6D-CONT & PA6D-CONT) 9 Plug Fitting (/ PTF; For PA6-JWI, PA6-JWI-0, PA6-JWI-0 & PA6-JWI-7) Part numbers marked with an asterisk (*) are contained in a Repair Kit. See back sheet of for individual repair kit information.

3 Parts List Form No. 090 TOP & END VIEW A P O RT P O RT B 90 (REF.) Note: These views may not be exact representations of your pump due to the variation of pumps listed, but all parts have been accounted for and are in this parts list. BK Foot Plate (For all except PA6-JWI, PA6-JWI-0, PA6-JWI-0, PA6- JWI-7 & PA6D-AUS) 77 Decal (For all except PA6D-CONT, PA6D-CONT & PA6D-MC) 799 Air Intake Manifold (For all except PA6-JWI, PA6-JWI-0, PA6- JWI-0, PA6-JWI-7, PA6D-CONT, PA6D-CONT & PA6D-MC) 096 Air Intake Manifold (For PA6D-CONT, PA6D-CONT, PA6D-MC, PA6-JWI, PA6-JWI-0, PA6-JWI-0 & PA6-JWI-7) 66BK Cover Plate (For PA6-JWI, PA6-JWI-0, PA6D, PA6D-AUS, PA6D- CONT, PA6DE, PA6DM, PA6DM-DE-STA-CO, PA6DN, PA6DV & PA6DM-DES-0) 870BK Cover Plate (For PA6-JWI-0, PA6-JWI-7, PA6DM-, PA6D, PA6D-CONT, PA6D-MC, PA6DE, PA6DN & 87BK Cover Plate (For PA6DM-) 6 Screw (0- UNC X -/ Lg.; Torque to 0/60 in. lbs.; For all except PA6D-CONT & PA6D-CONT) Screw (0- UNC X -/ Lg.; Torque to 0/60 in. lbs.; For PA6D- CONT & PA6D-CONT) 000 Screw (/-0 UNC X -/ Lg.; For PA6D-CONT & PA6D-CONT; For mounting manifold) Manifold (For PA6D, PA6D-AUS, PA6D-CONT, PA6DE, PA6DM, PA6DM-DE-STA-C0, PA6DN, PA6DV & PA6DM-DES-0) 87 Manifold (For PA6D-CONT & PA6D-CONT) 869 Manifold (For PA6-JWI & PA6-JWI-0) 869 Manifold (For PA6-JWI-0 & PA6-JWI-7) 87 Manifold (For PA6DM-, PA6D, PA6D-CONT, PA6D-MC, PA6DE, PA6DN & 870 Manifold (For PA6DM-) Pump Body 8 78 Screw (/-0 UNC X -/ Lg.; Torque to 8/9 in. lbs., oiled; Note: cross torque in increments of 0 in. lbs.) PARTS INCLUDED BUT NOT SHOWN 7 Plug Fitting (/8 NPTF) 07 Attention Decal (For PA6DV & 08 Attention Decal (For PA6DE & PA6DE) 76 Warning Decal Part numbers marked with an asterisk (*) are contained in a Repair Kit. See back sheet of for individual repair kit information. Sheet No. of Rev. Date: 8 Aug 00

4 Parts List, Form No. 090, Back sheet of BASIC PUMP ASSEMBLY Note: These views may not be exact representations of your pump due to the variation of pumps listed, but all parts have been accounted for and are in this parts list SEE DETAIL "A-",, , ; See Detail "B" DETAIL "B"

5 Parts List Form No. 090 *999 Foam Tube 887 Muffler *89 Gasket 90 Piston Body *6 Piston Ring 6 *8 O-ring (-/6 x -/8 x /; For all except PA6DE, PA6DV, PA6DE & 86 O-ring (-/6 x -/8 x /; For PA6DV & 866 O-ring (-/6 x -/8 x /; For PA6DE & PA6DE) 7 *07 O-ring (/ X 9/6 X /; For all except PA6DE, PA6DV, PA6DE & 8998 O-ring (/ X 9/6 X /; For PA6DV & 09 O-ring (/ X 9/6 X /; For PA6DE & PA6DE) 8 09 Bushing 9 *86 Backup Washer (/ X /8 X /6) 0 *068 O-ring (/ X /8 X /6; For all except PA6DV, PA6DE, PA6DE & 977 O-ring (/ X /8 X /6; For PA6DV & 776 O-ring (/ X /8 X /6; For PA6DE & PA6DE) *68 Spring (/6 O.D. x /6 Lg.) *076 O-ring (" X / X /8; For PA6-JWI- 0, PA6-JWI-7, PA6DM-, PA6D, PA6D-CONT, PA6D-MC & PA6DN) *076 O-ring (" X / X /8; For PA6-JWI, PA6D, PA6D-AUS, PA6D-CONT, PA6DM, PA6DM-DE-STA-CO, PA6DM-, PA6DN & PA6DM-DES-0) *076 O-ring (" X / X /8; For PA6-JWI-0) 906 O-ring (" X / X /8; For PA6DV) 906 O-ring (" X / X /8; For 088 O-ring (" X / X /8; For PA6DE) 088 O-ring (" X / X /8; For PA6DE) *0 Special Washer (/8 X / X /; For PA6-JWI-0, PA6-JWI-7, PA6DM-, PA6D, PA6D-CONT, PA6D-MC, PA6DE, PA6DN & *0 Special Washer (/8 X / X /; For all except PA6-JWI-0, PA6-JWI- 7, PA6DM-, PA6D, PA6D- CONT, PA6D-MC, PA6DE, PA6DN & 0807 Screw (/-0 UNC X / Lg.; For PA6-JWI, PA6-JWI-0, PA6D, PA6D- AUS, PA6D-CONT, PA6DE, PA6DM, PA6DM-DE-STA-CO, PA6DN-, PA6DN, PA6DV & PA6DM-DES-0) 000 Screw (/-0 UNC X /8 Lg.; Torque to 90/0 in. lbs.) Relief Valve (When ordering a replacement relief valve refer to stamped number on the outside of the NOTE: Standard relief valves are set at 0,00/0,700 PSI. Relief valves pre-set at special settings are available. Refer to your pump model number or contact Power Team Technical Services. relief valve. See note below. Apply loctite 9 [Power Team #906] or equiv. & torque to 0/70 in. lbs.) 7 78 Piston Cylinder (Torque to 90/00 ft. 8 *07 lbs. oiled) Ball (/ Dia.; For PA6-JWI, PA6-JWI- *0 0, PA6D, PA6D-AUS, PA6D-CONT, PA6DE, PA6DM, PA6DM-DE-STA-CO, PA6DM-, PA6DN, PA6DV & PA6DM- DES-0) Ball (9/ Dia.; For all except PA6-JWI, PA6-JWI-0, PA6D, PA6D-AUS, PA6D-CONT, PA6DE, PA6DM, PA6DM-DE-STA-CO, PA6DM-, PA6DN & PA6DV) 9 *06 Special Washer (/ X 9/ X /) Filter Adapter (Torque to 0/0 ft. lbs., oiled; For PA6-JWI, PA6-JWI-0, PA6D, PA6D-AUS, PA6D-CONT, PA6DE, PA6DM, PA6DM-DE-STA-CO, PA6DM-, PA6DN, PA6DV & PA6DM- DES-0; See sheet of for pumps with gal. reservoirs.) Filter (For all reservoir sizes except 86 gal. reservoirs built after June, 998) Retaining Ring (.6 X.0; For all 86 reservoir sizes except gal. reservoirs built before June, 998; PA6-JWI- 0, PA6-JWI-7, PA6D, PA6D-AUS, PA6DM, PA6DM-DE-STA-CO, PA6DM- & PA6DM-DES-0) Retaining Ring (.6 X.0; For all reservoir sizes except gal. reservoirs built after June, 998; For PA6-JWI- 0, PA6-JWI-7, PA6D, PA6D-AUS, PA6DM, PA6DM-DE-STA-CO, PA6DM- & PA6DM-DES-0) 06 Special Washer (" X.76 X /) *9 *09 U-cup & Backup Retainer (See INSTRUCTIONS FOR RETAINER REPLACEMENT on back sheet of.) 6 *79 Backup Washer (-/6 X -/ X.0) 7 *98 Spring (. O.D. X -7/6 Lg.) 8 86 Piston 9 0 Bumper Spring Guide CONTINUED Part numbers marked with an asterisk (*) are contained in a Repair Kit. See back sheet of for individual repair kit information. 7 Air Cylinder (Note: Locate groove on upper half (top) of pump with chamfered tube end towards rear head as shown.) Sheet No. of Rev. Date: 8 Aug 00

6 Parts List, Form No. 090, Back sheet of *69 Spring (/6 O.D. X -/6 Lg.) *0 O-ring (.900 X.706 X.097; For all except PA6DE, PA6DV, PA6DE & 09 O-ring (.900 X.706 X.097; For PA6DV & 09 O-ring (.900 X.706 X.097; For PA6DE & PA6DE) 07 Exhaust Valve Stem *0 Lockwasher (For #0 bolt) 6 0 Screw (#0- X / Lg.; Torque to 0/ in. lbs.) 7 8 Piston End Plate Casting 8 *88 Piston Poppet 9 *0679 Spring (.8 O.D. X.9 Lg.) 0 *067 Screw (8- UNC X /8 Lg.; Torque to /8 in. lbs.) 80 Rear Head *77 O-ring (" x /8 x /6; For all except PA6DE, PA6DV, PA6DE & 78 O-ring (" x /8 x /6; For PA6DV & 79 O-ring (" x /8 x /6; For PA6DE & PA6DE) 0 Gasket *696 Filter Disc 69 Spring (/8 O.D. X -/ Lg.; For all except PA6-JWI, PA6-JWI-0, PA6- JWI-0, PA6-JWI-7, PA6D-CONT, PA6D-CONT & PA6D-MC) 6 96 Screw (8- UNC x / Lg.; For all except PA6-JWI, PA6-JWI-0, PA6- JWI-0, PA6-JWI-7, PA6D-CONT, PA6D-CONT & PA6D-MC) Seal Guide (For all except PA6-JWI, PA6-JWI-0, PA6-JWI-0, PA6-JWI- 7, PA6D-CONT, PA6D-CONT & PA6D-MC) 8 *88 Air Valve Poppet (For all except PA6-JWI, PA6-JWI-0, PA6-JWI-0, PA6-JWI-7, PA6D-CONT, PA6D- CONT & PA6D-MC) 9 *067 O-ring (7/6 X /6 X /6; For PA6D, PA6D-AUS, PA6DM, PA6DM-DE-STA- CO, PA6DM-, PA6DM-, PA6DN, PA6D, PA6DN & PA6DM-DES-0) 897 O-ring (7/6 X /6 X /6; For PA6DV & 7 O-ring (7/6 X /6 X /6; For PA6DE & PA6DE) 0 8 Actuator Button (For all except PA6- JWI, PA6-JWI-0, PA6-JWI-0, PA6- JWI-7, PA6D-CONT, PA6D-CONT & PA6D-MC) *8 O-ring (.6 x.7 Nitrile, For all except PA6DV, PA6DE, PA6DE & 90 O-ring (.6 x.7 Nitrile, For PA6DV & 69 O-ring (.6 x.7 Nitrile, For PA6DE & PA6DE) PARTS INCLUDED BUT NOT SHOWN 97 Plug Fitting (/ PTF; Replaces air pressure valve; For PA6D-CONT, PA6D-CONT & PA6D-MC) 0 Straight Fitting (/ PTF; For PA6- JWI & PA6-JWI-0) Part numbers marked with an asterisk (*) are contained in a Repair Kit see back sheet of for individual repair kit information. DETAIL "A-" 697 Check Valve Retainer *0 O-ring (/8 X / X /6; For all except PA6DE, PA6DV, PA6DE & 8 O-ring (/8 X / X /6; For PA6DV & 77 O-ring (/8 X / X /6; For PA6DE & PA6DE) *0 Spring (/ O.D. X / Lg.) 068 Ball Guide *0 Ball (9/ Dia.) Part numbers marked with an asterisk (*) are contained in a Repair Kit see back sheet of for individual repair kit information.

7 Parts List Form No. 090 FILTER ADAPTER ASSEMBLIES BEFORE 6//98 For Gallon Reservoirs Only *0 Ball (9/ Dia.) *06 Special Washer (/ x 9/ x /) 8007 Filter Adapter (Torque to 0/0 ft. lbs., oiled; For PA6DM-, PA6D, PA6D-CONT, PA6D-MC, PA6DE, PA6DN & Filter Adapter (Torque to 0/0 ft. lbs., oiled; For PA6-JWI-0 & PA6- JWI-7) Filter 86 Retaining Ring (.6 x.0) Part numbers marked with an asterisk (*) are contained in a Repair Kit see back sheet of for individual repair kit information. FILTER ADAPTER ASSEMBLIES AFTER 6//98 For Gallon Reservoirs Only (Reference Part Numbers 8007 or 8008) 06 Filter Adapter (For 8007) 07 Filter Adapter (For 8008) 968 Filter Sheet No. of Rev. Date: 8 Aug 00

8 Parts List, Form No. 090, Back sheet of No. 008 PA6D PA6D-AUS PA6DM PA6DM- PA6DM-DE-STA-CO PA6DN PA6DM-DES-0 REPAIR KITS No. 008 PA6-JWI-0 PA6-JWI-7 PA6D-CONT PA6D-MC No PA6-JWI PA6-JWI-0 PA6D-CONT No PA6D PA6DM- PA6DN INSTRUCTIONS FOR RETAINER REPLACEMENT Your pump's retainer is locked into place by one of the two following methods. Determine which method was used on your pump's retainer, then follow the appropriate steps to remove the old and install and stake the new. Method - Retainer shows no sign of stake marks. This retainer has been locked in place with a Loctite product. To replace it, a moderate amount of heat needs to be applied to the cylinder nut (in the area of the retainer) to soften the existing Loctite allowing it to be removed.. Install the new retainer into the cylinder nut and torque to 80/00 in. lbs. Note: Do not use a Loctite product this time but stake the new retainer in place according to instructions in Step.. To lock retainer into place, use a center punch positioned in the seam between the retainer and the cylinder nut and stake the new retainer in two places approximately 80 apart. Method - Retainer has two stake marks in the seam between the retainer and the cylinder nut. For replacement of this retainer, the stake marks must be removed. Using a /8" or larger diameter drill bit, remove the existing stakes by drilling a short distance into the stake marks. Remove the retainer.. Install the new retainer into the cylinder nut and torque to 80/00 in. lbs.. To lock retainer into place, use a center punch positioned in the seam between the retainer and the cylinder nut and stake the new retainer in two places approximately 80 apart. NOTE: Do not stake in the old stake marks. Thread seam Cylinder nut Retainer Stake marks No stake marks