Repair Parts Sheet BLACKHAWK AUTOMOTIVE TM. Install all kit components to insure optimum performance of the repaired pump.
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1 Repair Parts Sheet BLACKHAWK AUTOMOTIVE TM L2274 Rev. O 10/97 PC For Date Codes beginning with "C". Install all kit components to insure optimum performance of the repaired pump.
2 PUMP REPAIR PARTS LIST Item No. Part No. Quantity Description Figure No. 1 DA SR 1 Air Motor Assembly 2A CH Spring 2BB 1 Ball Seal 2CC 1 O-Ring 2D 2 Ball Seat 2DD CF Cap Screw 2E 2 Ball 2EE 1 Conical Spring 2FF 1 Filter 2G CH Ball Guide 2H 1 Ball 2L CH202950SR 1 Relief Valve Assy. 4 (incl. items 9,10,14) 2N DA SR 1 Coupling V-Retainer 2Z 1 Gasket 5 A SR 1 Washer (incl. items 2A,8,52) 6 DA SR1 1 Release Guide Assembly 2 (incl. items 2BB,2DD,2EE,2Z,10) 7 CH203950SR 1 Hydraulic Cylinder Assembly 5 (incl. items 2D,2E,8,10) 8 CB Plunger 9 1 Ball Seat 10 4 Gasket 11 CL166950SR 1 Hydraulic Body Assembly 14 1 Plug 19 1 Back-Up Washer 24 CF692950W 1 Coupler Assembly 3 (incl. items 2D,2G,2H,10) 26 CB108005SR 1 Base 27 B Screw 29 CB241218W 1 Treadle 31 DA RED 1 Reservoir Assembly 32 CL164950SR 1 Reservoir Cap (incl. item 19,53) 34 DA SR 1 Filter Kit 35 CK352950SR 1 Poppet Guide Assembly 36 CL163950SR1 1 Coupler Kit 52 1 Rubber Washer 53 1 O-Ring 54 CK354950SR 1 Air Piston Assembly 55 CB U-Cup Indicates items included in and available only as part of Pump Repair Kit K. NOTE: The back-up washer, Item 19 (B ) may be purchased separately from Pump Repair Kit K. Filter Assembly (DA SR) is available as a separate item. NOTE: Changes have been made in the design of the shuttle piston, end cover, and air cylinder that improve air motor performance. The new parts will not work when used with the existing old-style parts. If one of these parts requires replacement, a complete new air motor (DA SR) must be used. All replacement air motors are pretested to insure proper performance.
3 NOTE: Reservoir fill plug (Item 32) should be HAND TIGHTENED ONLY. DO NOT use a pliers or wrench. OVER-TIGHTENING WILL TEAR THE RESERVOIR BLADDER. Oil leaking out of the vent hole located at the rear of the reservoir is an indication of a torn bladder. NOTE: Assemble ball guide (Item 2G) with outside chamfer facing ball seat (Item 2D). NOTE: Closed end of spring (Item 2EE) must go toward the bottom of the hole. NOTE: Torque Item 6 to 75 ft-lbs. [102 Nm] NOTE: Torque Coupling V-Retainer (Item 2N) to in-lbs. [3,4-4,5 Nm]. NOTE: Torque Items 7, 23, and 24 to 25 ft-lbs. [34 Nm]. NOTE: Relief Valve (Item 2L) is factory set for maximum pressure according to pump model. DO NOT adjust to a higher pressure. When setting the relief valve, it should only be adjusted up to the desired pressure setting. To adjust for a lower pressure than that set at the factory, back off the adjusting screw and then adjust up to the desired pressure. Figure 1 - Air-Hydraulic Pump
4 Figure 2 - Release Plunger RELEASE PLUNGER REPAIR PARTS LIST Item Part No. Number Quantity Description 1 1 Back-Up Washer 2 1 O-Ring 3 1 O-Ring 4 1 Back-Up Washer 5 DA SR1 1 Release Guide Assembly 6 1 Retaining Ring 7 DA Spring Washer 8 1 Cap 9 DA Release Plunger 10 1 Spring Indicates items included in and available only as part of Release Plunger Kit DA KR. NOTE: The Release Plunger Repair Kit (DA KR) and Release Guide Assembly (DA SR1) also include items 2BB,2CC,2E,2EE,2Z, and 10 from the Air Pump Assembly (Figure 1). NOTE: Repair Kit K includes (1) DA KR. NOTE: Pumps manufactured prior to November, 1991 have a release plunger assembly that uses a roller in place of the cap now being used. The roller (CB923281), dowel pin (CH200061), and spring washer (CH198108) are available for service in Roller Replacement Kit CB923281SR. To replace the release plunger or release body, order a complete assembly (DA SR1).
5 Figure 3 - Swivel Coupler Assembly SWIVEL COUPLER ASSEMBLY PARTS LIST Item Part No. Number Quantity Description 1 CJ Coupler Stem 2 CJ Coupler Body 3 1 Retaining Ring 4 2 Back-Up Washer 5 2 O-Ring 6 1 O-Ring 7 1 Back-Up Washer 8 1 Spring Indicates items included in and available only as part of Swivel Coupler Kit CF692950K1. NOTE: The Swivel Coupler Kit (CF692950K) contains items 2D,2H, and 10 from the Air Pump Assembly (Figure 1). NOTE: Repair Kit K includes (1) CF692950K.
6 Figure 4 - Relief Valve Assembly RELIEF VALVE ASSEMBLY REPAIR PARTS LIST Item Part Number Number Quantity Description 1 A Plug 2 1 Spring 3 1 O-Ring 4 1 O-Ring 5 CH202950W 1 Release Valve Assembly 6 L Set Screw 7 CH180950W 1 Ball Guide Assembly 8 1 Plug Indicates items included in and available only as part of Relief Valve Repair Kit CH202950K. NOTE: The Relief Valve Repair Kit also includes Items 9 and 10 from the Air Pump Assembly, Figure 1. NOTE: Relief Valve Repair Kit CH202950K contains two sizes of springs (item 2). Use the spring from the kit that matches the spring removed from the relief valve. NOTE: Repair Kit K includes (1) CH202950K. NOTE: Relief valve adjustments should only be performed by an Authorized Service Center utilizing prescribed procedures and proper test equipment.
7 Figure 5 - Hydraulic Cylinder Apply 1 drop Loctite 242 to threads or stake threads in only 1 place after assembly. HYDRAULIC CYLINDER REPAIR PARTS LIST Item Part Number Number Quantity Description 1 1 Spring 2 CH203950SR 1 Hydraulic Cylinder Assembly 3 1 O-Ring 4 1 Back-Up Washer 5 1 U-Cup 6 1 Back-Up Bearing 7 1 Bearing Retainer Indicates items included in and available only as part of Hydraulic Cylinder Repair Kit HCRK1. NOTE: HCRK1 is a universal kit and will service any of the three hydraulic cylinders listed. NOTE: Hydraulic Cylinder Repair Kit HCRK1 also includes Items 2D,2E, and 10 from the Air Pump Assembly (Figure 1). NOTE: Repair Kit K includes (1) HCRK1. NOTE: Apply one drop Loctite #242 to threads, or stake threads in one location only after assembly.
8 PORTO-POWER AND BLACKHAWK AUTOMOTIVE ARE LICENSED TRADEMARKS. LINCOLN AUTOMOTIVE St. Louis, Missouri
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This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown.
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