ELECTRIC HYDRAULIC PUMP

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1 Parts List for: Form No PE55TWP PE55TWP-220 MODEL D ELECTRIC HYDRAULIC PUMP Maximum Capacity: 10,000 PSI See Back Sheet 5 of ,3 11 OFF ON WARNING 6 4,5 0IL 7 VALVE DETAIL TORQUE SPOOL TO IN. LBS. TORQUE NUT TO IN. LBS. > See sheet 2 of 8 8 SPX Corporation, Rockford, IL USA Made in USA Rev A A Sheet No. 1 of 8 Litho in USA Rev 3 Date: 03 Dec 2008

2 Parts List, Form No , Back sheet 1 of 8 Item Part No. No. No. Reqʼd Description Breather Filter Vent 2 * Coupler 3 * Dust Cap 4 * Coupler 5 * Dust Cap 6 * Fitting Filler Cap Gasket Sight Gauge OR9 1 Reservoir Warning Decal Decal, Tradename Power Team Gauge (10,000 psi 2-1/2 Dia.) Part numbers marked with an asterisk are included with Valve Assembly SECTION A-A ALUMINUM RESERVOIR Item Part No. No. No. Reqʼd Description Plug Fitting Hex Jam Nut (3/4-16 UNF) Drain O-ring (1-1/8 x 15/16 x 3/32)

3 Parts List Form No BASIC PUMP ASSEMBLY SIDE VIEW 13 External Relief Valve See Form No ,500 P.S.I. 3 RETRACT POR Basic Pump Assembly See sheet 4 of 8 4 8, Sheet No. 2 of 8 Rev 3 Date: 03 Dec 2008

4 Parts List, Form No , Back sheet 2 of 8 Item Part No. No. No. Reqʼd Description Machine Screw (1/4-20 UNC X 3/4 Lg.) Gasket Cap Screw (1/4-28 UNF X 1" Lg.; Torque to 130/180 in. lbs.) Straight Fitting Pipe Connector Relief Valve Assembly (Set at 1,500/1,700 PSI) Drain Tube Filter Adapter (Includes o-ring [Item #9]) O-ring (5/8 x 15/32 x 5/64) Oil Line Tube Tube Elbow BK 1 Directional Valve Assembly (See Form No ) Gauge (10,000 psi - 2 1/2 Dia) HYDRAULIC SCHEMATIC M LP HP X SUPERCHARGE RELIEF VALVE 200 P.S.I. L.P. UNLOADING VALVE 1000 P.S.I. H.P. RELIEF VALVE 10,400 P.S.I. P A T B EXTERNAL PRESSURE REGULATOR ADVANCE RETRACT RETRACT PORT PRESSURE CONTROL 1600 P.S.I.

5 Parts List Form No BASIC PUMP ASSEMBLY - BOTTOM VIEW 4 2 5, "A" 8, "A" SECTION "A-A" Sheet No. 3 of 8 Rev 3 Date: 03 Dec 2008

6 Parts List, Form No , Back sheet 3 of 8 Item Part No. No. No. Reqʼd Description WH2 1 Cover Plate Connector Tube Elbow Oil Line Tube Cap Screw (1/4-20 UNC X 3/4 Lg.) Connector Oil Line Tube Tube Sleeve Tube Nut Relief Valve (Set at 10,100/10,700 PSI) Connector Compression Spring (3/8 O.D. X 3/4 Lg.) Poppet O-ring (3/8 X 1/4 X 1/16) Cap Screw (1/4-28 UNF X 1" Lg.) Valve Body Copper Washer (3/4 X 19/32 X 1/32) Washer

7 Parts List Form No BASIC PUMP ASSEMBLY High Pressure Pump Ass'y See back sheet 4 of Item Part No. Item Part No. No. No. Reqʼd Description No. No. Reqʼd Description End Plate Compression Spring (3/8 O.D. X 3/4 Lg.) Compression Spring (1" O.D. X 1-13/16" Lg.) Poppet Body Spring Guide Spring Guide Pressure Plug (1/8 NPTF) Spool O-ring (7/8 X 3/4 X 1/16) O-ring (11/16 X 1/2 X 3/32) Cap Screw (1/4-20 UNC X 1" Lg.) Coupling Cap Screw (1/4-20 UNC X 1-1/4 Lg.; Torque to 170/180 in. lbs.) Compression Spring (1/4 O.D. X 1" Lg.) Steel Ball (1/4 Dia.) Bearing Top Plate Ball Bearing Top Plate Thrust Bearing Bearing Race Angle Plate Needle Bearing Pin Retaining Ring Shaft Gear Woodruff Key Drive Gear Cap Screw (#10-32 UNF X 1-3/4" Lg.; Torque to 50/60 in. lbs.) Needle Bearing Key Adapter Backup Washer (11/16 x 1/2 X 1/16) O-ring (3/8 X 1/4 X 1/16) Sheet No. 4 of 8 Rev 3 Date: 03 Dec 2008

8 Parts List, Form No , Back sheet 4 of 8 HIGH PRESSURE PUMP ASSEMBLY

9 Parts List Form No HIGH PRESSURE PUMP ASSEMBLY 3 Pistons --- 9/32 Dia. Item Part No. No. No. Req'd Description Copper Washer Soc. Hd. Cap Screw (1/4-20 UNC X 3/8 Lg.; Torque to 140/160 in. lbs.) 3 * Valve Guide 4 * Compression Spring (5/32 O.D. X 3/4 Lg.) 5 * Steel Ball (3/16 dia.) 6 * Soc. Hd. Cap Screw (1/4-28 UNF X 1-1/2" Lg.; Torque to 170/180 in. lbs.) 7 * Top Plate Soc. Set Screw (Torque to 65/70 in. lbs.) 9 * Valve Head 10 * Pump Barrel 11 * Piston Consult factory when replacing items marked with an asterisk (*). BOLT TIGHTENING SEQUENCE Note: Assemble in sequence shown. Lubricate under head and on threads. Torque to 170/180 in. lbs. Sheet No. 5 of 8 Rev 3 Date: 03 Dec 2008

10 Parts List, Form No , Back sheet 5 of 8 MOTOR CONTROL ASSEMBLY POWER CORD GROUND (MUST BE ISOLATED BETWEEN NUTS AND CAN BE AT TOP OR BOTTOM OF STACK.) GRD VIEW A-A NOTE: SERRATED LOCK WASHER MUST BE ADJACENT TO METAL BOX. MORE WASHERS CAN BE USED IF DESIRED. OFF ON 22 CONTROL BOX HEX. NUT 21 (METAL SWITCH GUARD) ANTI-ROTATION KEYED WASHER SWITCH DETAIL INTERNAL TOOTH LOCK WASHER HEX. NUT 1 2, 3 4 5, "A" "A" 18 CB M3 M4 7 M5 M1 M2 M6 8 2, GROUND GRD SET STOP 1 RUN

11 Parts List Form No Item Part No. No. No. Reqʼd Description Grommet (Trim off upper 1/3 as shown.) Machine Screw (#10-24 UNC X 1" Lg.) Lockwasher (#10 External Tooth) Toggle Switch Bushing Locknut Contactor (For 115 v.) Contactor (For 230 v.) Machine Screw (#10-24 UNC X 1/2 Lg.) Ground Decal Strain Relief Bushing Cord Set (For 115 V.) ft. Electrical Cable (14/3 SJTO; For 230 V.) Screw (1/4-20 UNC X 1-1/2 Lg.) Gasket Hand Switch Assembly (See sheet 7 of 8) Strain Relief Bushing Machine Screw (#10-24 X 1" Lg.) Nut (#10-24 UNC) WH2 1 Electric Control Box Circuit Board (Note: Set input voltage selector switch to appropriate position.) Hex Nut (8-32) Metal Switch Guard On/Off Label Decal Sheet No. 6 of 8 Rev 3 Date: 03 Dec 2008

12 Parts List, Form No , Back sheet 6 of 8 MOTOR & CONTROL BOX ASSEMBLY 7 SPECIFICATIONS HP - 1-1/8 RPM - 12,000 VOLTS CYCLES - 60/50/AC AMPS INPUT VOLTAGE SELECTOR SWITCH TO TOGGLE SWITCH TO CONTACTOR FROM COLOR TO RED TB-4 BLACK TB-3 TO GROUND HANDSWITCH GREEN TB-6 WHITE TB-5 TB-1 SOLENOID LEADS TB Item Part No. Item Part No. No. No. Reqʼd Description No. No. Reqʼd Description Electric Motor } (115 v.) See back Electric Motor (230 v.) sheet 7 of " Electrical Cable (18/2) Connector Solenoid Valve (115 v.) Solenoid Valve (230 v.) Tap Screw (#8-18 x 3/8 Lg.) Warning Decal WH2 1 Electrical Control Box Cover Decal

13 Parts List Form No REMOTE HAND SWITCH ASSEMBLY RUN 0 STOP SET RED HEAT SHRINK (BOTH ENDS OF GREEN WIRE) BROWN WIRE YELLOW HEAT SHRINK (BOTH ENDS OF WHITE WIRE) MOMENTARY POSITION OF ROCKER (CIRCUIT #1) STRIP JACKET 2-1/2" CUT TO 3" LG. CUT TO 4.50" LG BLACK CIRCUIT #2 GREEN CIRCUIT #1 WHITE RED ROCKER SWITCH FUNCTION: OFF ON (CIRCUIT #1) ON (MOM) (CIRCUIT #1 &#2) Item Part No. Item Part No. No. No. Reqʼd Description No. No. Reqʼd Description Decal (Run) Decal (Stop) Decal (Set) ' Cable (18/4 SJTO) Screw (4-24 X 3/4 Lg.) Plastic Cover Gasket Rocker Switch Push Button Switch Locknut Strain Relief Bushing Gasket Switch Housing Switch Mounting Plate Sheet No. 7 of 8 Rev 3 Date: 03 Dec 2008

14 Parts List, Form No , Back sheet 7 of 8 MOTOR ASSEMBLY

15 Parts List Form No Item Part No. No. No. Req'd Description Brush Holder Cap Brush Assembly Brush Holder (See note below) WH2 1 Motor Shell Cover Spec. Decal (For 115 v) Spec. Decal (For 230 v.) Mach. Screw (#10-24 X 1/4 Lg.) Set Screw Field (For 115 v.) * 1 Field (For 230 v.) Lockwasher Mach. Screw Lockwasher Mach. Screw (#10-24 X 2" Lg.; Torque to 20/25 in lbs.) WH2 1 Motor Base Ball Bearing Armature (For 115 v.; See note below) * 1 Armature (For 230 v.; See note below) Ball Bearing Baffle Plate * Note is a kit containing both armature and field. 230VAC motors needing either a new field or armature must have both replaced as a set as they are not interchangeable. BRUSH HOLDER & ARMATURE INSTALLATION SPECIFICATIONS When replacing brushes or the armature, the dimensions shown must be as specified. Sheet No. 8 of 8 Rev 3 Date: 03 Dec 2008

16 Parts List, Form No , Back sheet 8 of 8 RECOMMENDED MINIMUM WIRE SIZE-AWG (mm 2 ) OF EXTENSION CORDS FOR POWER TEAM ELECTRIC PUMPS Cord Size AWG (mm 2 ) 3.2 Volt Drop Current Length of Cord At Full Load (Amps) 0-25 feet (0-8 m) feet (8-15 m) feet (15-30 m) feet (30-45 m) 6 18 (.82) 16 (1.33) 14 (2.09) 12 (3.32) 8 18 (.82) 16 (1.33) 12 (3.32) 10 (5.37) (.82) 14 (2.09) 12 (3.32) 10 (5.37) (1.33) 14 (2.09) 10 (5.37) 8 (8.37) (1.33) 12 (3.32) 10 (5.37) 8 (8.37) (1.33) 12 (3.32) 10 (5.37) 8 (8.37) (2.09) 12 (3.32) 8 (8.37) 8 (8.37) (2.09) 12 (3.32) 8 (8.37) 6 (13.30) (2.09) 10 (5.37) 8 (8.37) 6 (13.30) (2.09) 10 (5.37) 8 (8.37) 6 (13.30) (3.32) 10 (5.37) 8. (8.37) 6 (13.30) (3.32) 10 (5.37) 6 (13.30) 4 (21.29) (3.32) 10 (5.37) 6 (13.30) 4 (21.29)

Form No Parts List for: MODEL B ELECTRIC HYDRAULIC PUMP. Maximum Capacity: 10,000 PSI PE55TWP-IBT-115. Sheet No. 1 of 8

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