ISO cartridge valves type LIM*, LIRA, LIC*
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- Corey Booth
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1 Table H000/E ISO cartridge valves type LIM, LIRA, LIC Pressure controls: relief, reducing, compensator, ISO 7368 size from 6 to 80 Pmax 40 bar Pressure control valves in ISO cartridge design specific for relief, reducing or compensator functions They are made by a functional cover and a way SC LI slipin cartridge. Depending to the type of control, the cover is equipped with a pilot relief valve for the max pressure regulation and a solenoid valve for venting. The SC LI slipin cartridge is available with different poppet shape to optimize the pressure control, see section Functional cover Poppet Sleeve LIMHA3/E Spring Pressure relief pilot valve Solenoid pilot valve LIMM4 It is made by a poppet sliding into a sleeve and kept in normally closed position by the spring available with different cracking pressure values. Size: 6 to 80 (ISO 7368) Max flow up to 5000 l/min at Dp = 5 bar Max pressure: up to 40 bar MODEL CODE OF FUNCTIONAL COVERS for model code of slipin cartridge, see section LI MHA / 0 / V I X 4DC / F Cover according to ISO 7368 Function: MM = pressure relief control with manual setting; MHA = pressure relief control with solenoid valve for venting. Unloading when solenoid is deenergized; MHC = pressure relief control with solenoid valve for venting. Unloading when solenoid is energized; RA = pressure reducing control with manual setting. Open in resting position; C = pressure compensator to be coupled with flow control valves; CM = pressure compensator with mechanical max pressure regulation to be coupled with flow control valves. Size: = 6; = 5; 3 = 3; 4 = 40; 5 = 50; 6 = 63; 8 = 80 LIRA is available only in size 6, 5, 3, 40 Pressure range: 50 = 6 50 bar; 00 = 8 00 bar; 350 = bar; 0 = 0 0 bar; 40 = 5 40 bar () Pilot solenoid valve only for LIMHA and LIMHC: I =, Pmax 350 bar E = DHE, Pmax 350 bar EP = DHEP, Pmax 40 bar () Options: see section Series number Seals material: = NR PE = FKM T = HNR Optional different setting of calibrated plugs in the pilot channels, see section, Voltage code only for LIMHA and LIMHC, see section Only for LIMHA and LIMHC X = without connector 00 = solenoid valve without coils (for I) 00AC = AC solenoid valve without coils (for E and EP) 00DC = DC solenoid valve without coils (for E and EP) See tech. table K500 for available connectors, to be ordered separately () Pressure range 40 bar not available for LIMHI and LIMHE; LIMHEP is available only for pressure range 40 bar H00
2 HYDRAULIC SYMOLS A C LIMM, LICM LIMM, LICM LIMHA, LIMHC LIMHA, LIMHC size 6 3 size size 6 3 size LIRA LIRA LIC LIC size 6 3 size 40 size 6 5 size OPTIONS Only for LIMM (size 6...3): /P = predisposed for ISO 440 size 06 mounting surface Handwheel for pressure control, only for LIMM, LIMH, LIRA, LICM (see tech. table K50): /V = regulating handwheel (available for all the sizes) /VF = regulating knob (available only for sizes 40 80) /VS = manual override with safety locking (available only for sizes 40 80) /WP = prolonged manual override protected by rubber cap for pilot solenoid valve For all the models: = calibrated plugs different from standard one. The restrictors configuration (if different from the standard) must be indicated at the end of the model code: LIMHA / 0 IX 4DC F 06 Channel where the orifice has to be provided: X = channel X F = channel F Size of the throttling hole in tenths of millimeters: 05 = 0,5 mm 0 =,0 mm 06 = 0,6 mm =, mm 08 = 0,8 mm 5 =,5 mm 4 STANDARD ORIFICES CONFIGURATION Port Cover LIM LIRA LICM LIC LIM LIRA LICM LIC LIM3 LIRA3 LICM3 LIC3 LIM4 LIRA4 LICM4 LIC4 LIM5 LICM5 LIC5 LIM6 LICM6 LIC6 LIM8 LICM8 LIC8 X F M4 M4 M4 M4 M4 M4 M6 M6 M6 M6 M6 0A 08A 08A 0A 08A 08A 0A 08A A 0A 0A M4 M4 M4 M4 M4 M4 M4 M4 M6 M6 M6 M6 M6 F A 05F 05F F A 05F 05F F A F 05F F M6 M6 M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 A 0A 0A 0A 0A 0A 0A 0A 0A 0A 0A 0A M6 M6 M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 08A F F F F F F F F F F F M4 M8 = screw size; 0A F = calibrated orifice diameter in tenths of mm; A = short calibrated hole, F = long calibrated hole
3 5 MODEL CODE OF SLIPIN CARTRIDGES SC LI 6 3 / Cartridge according to ISO 7368 Size, the same of relevant cover: 6 = 6; 3 = 3; 50 = 50; 80 = 80 5 = 5; 40 = 40; 63 = 63; Type of poppet 3 = (sizes 6 80) = for LIMM, LIMH, LIC, LICM 34 = (size 6) = for LIMM, LIMH 35 = (sizes 6 50) = for LIMM, LIMH 36 = (sizes 6 80) = for LIC, LICM 37 = (sizes 6 40) = for LIRA Series number Seals material: = NR PE = FKM T = HNR Spring cracking pressure: = 0,3 bar for poppet 35; =, bar for poppet 3, 34, 35; 3 = 3 bar for poppet 3, 34, 35; 4 = 4 bar for poppet 37; 6 = 6 bar for poppet 3, 34, 35, 36; 7 = 7 bar for poppet 37 (not available for size 40); 6 TYPE OF POPPET Type of poppet Operating pressure Nominal flow Size 6 at Dp 5bar 5 (l/min) 3 see 40 diagrams Q/Dp at section bar AP AP AP AP AP Functional sketch (Hydraulic symbol) A A A A A Typical section Area ratio A: AP : : :, : : 7 MAIN CHARACTERISTICS SEALS AND HYDRAULIC FLUIDS Assembly position / location Any position Subplate surface finishing Roughness index Ra 0,4 flatness ratio 0,0/00 (ISO 0) MTTFd values according to EN ISO years, for further details see technical table P007 Standard execution = 30 C +70 C Ambient temperature /PE option = 0 C +70 C /T option = 40 C +70 C NR seals (standard) = 0 C +60 C, with HFC hydraulic fluids = 0 C +50 C Seals, recommended fluid temperature FKM seals (/PE option) = 0 C +80 C HNR seals (/T option) = 40 C +60 C, with HFC hydraulic fluids = 40 C +50 C Recommended viscosity 5 00 mm /s max allowed range mm /s Fluid contamination class ISO 4406 class /9/6 NAS 638 class 0, in line filters of 5 mm (b5 _>75 recommended) Hydraulic fluid Suitable seals type Classification Ref. Standard Mineral oils Flame resistant without water Flame resistant with water NR, FKM, HNR FKM NR, HNR HL, HLP, HLPD, HVLP, HVLPD HFDU, HFDR HFC DIN 554 ISO 9 Flow direction Functional cover operating pressure 7. Coils characteristics all models except LIMH LIMHI LIMHE LIMHEP As shown in the symbols of table Ports A,, X: 40 bar; Ports A,, X: 350 bar; Port T 0 bar Ports A,, X: 350 bar; Port T 0 bar for DC version; 60 bar for AC version Ports A,, X: 40 bar; Port T 0 bar for DC version; 60 bar for AC version Insulation class Pilot valve E, EP: H (80 C) for DC coils F (55 C) for AC coils Pilot valve I: H (80 C) for DC or AC coils Due to the occuring surface temperatures of the solenoid coils, the European standards EN ISO 373 and EN ISO 443 must be taken into account Protection degree to DIN EN 6059 IP 65 (with connectors 666, 667, 669 correctly assembled) Relative duty factor 00% Supply voltage and frequency See electric feature Supply voltage tolerance ± 0% Certification CURUS North American Standard H00
4 8 FLOW /Dp DIAGRAMS based on mineral oil ISO VG 46 at 50 C size 6 size 5 size 3 Differential pressure A [bar] Differential pressure A [bar] Differential pressure A [bar] Differential pressure A [bar] size 40 size 50, 63, 80 Differential pressure A [bar] size 50 size 63 size 80 = poppet type 3, 34, 35, 36 = poppet type 37 Note: poppet type 34 only for size 6 poppet type 37 for size 6 to 50 9 ELECTRIC FEATURES Solenoid valve type External supply nominal voltage ± 0% () Voltage code Type of connector Power consumption (3) Code of spare coil Colour of coil label Code of spare coil DHE, DHEP DHE DHEP DC AC DC 4 DC 0 DC 0 DC 0/50 AC () 5/60 AC 0/60 AC 30/50 AC () 30/60 AC DC 4 DC 0 DC 0 DC 0/50/60 AC 5/60 AC (5) 0/60 AC (6) 30/50/60 AC 30/60 AC 666 or or W () 30 W (DHE, DHEP) 60 VA () 58 VA (DHE, DHEP) (4) COUDC COU4DC COU0DC COU0DC COI0/50/60AC COI0/60AC COI30/50/60AC COI30/60AC green red black black yellow white light blue silver COEDC COE4DC COE0DC COE0DC COE0/50/60AC COE5/60AC COE30/50/60AC COE30/60AC () For other supply voltages available on request see technical tables E00, E05, TE030. () Coil can be supplied also with 60 Hz of voltage frequency: in this case the performances are reduced by 0 5% and the power consumption is 55 VA () (3) Average values based on tests performed at nominal hydraulic condition and ambient/coil temperature of 0 C. (4) When solenoid is energized, the inrush current is approx 3 times the holding current. Inrush current values correspond to a power consumption of about 50 VA. (5) Only for DHE, DHEP (6) Only for
5 0 COVER DIMENSIONS [mm] for mounting interface and cavity dimensions see tech. table P006 LIMM (size 6 3) LIRA (size 6 3) LICM (size 6 3) LIMM (size 40 80) LIRA (size 40) LICM (size 40 80) Covers A C D F G Port PpDr Seals LIMM LIRA LICM LIMM LIRA LICM LIMM3 LIRA3 LICM3 LIMM4 LIRA4 LICM4 LIMM5 LICM5 LIMM6 LICM6 Fastening Tightening bolts () ,5 4 3 OR 08 35, ,5 6 5 OR 08 5, Mx ,5 6 5 OR ,5 M6x G /4 OR ,9 M0x ,5 4 6 G /4 OR ,4 M0x ,5 4 6 G 3/8 OR ,6 LIMM8 LICM8 Ø ,5 6 8 G 3/8 OR ,5 M4x90 Covers LIC LIC LIC3 LIC4 LIC5 LIC6 A C D E F G K J Port Port Seals PpDr ZZ Fastening bolts () Tightening ,5 G /4 OR 08 35, ,5 G /4 OR 08 5,8 Mx ,5 G /4 4 OR ,3 M6x ,5 G /4 4 OR , M0x ,5 3,5 G /4 G /4 4 OR ,3 M0x ,5 3,5 G 3/8 G 3/8 4 OR , LIC (size 6 5) LIC (size 3 80) LIC8 Ø ,5 G 3/8 4 OR M4x90 Covers A C D E F G Port Seals max max PpDr Fastening bolts () Tightening LIMHA LIMHC 65 () 40 87,5 3,5 4,5 4 3 OR LIMHA LIMHC ,5 3,5 34,5 6 5 OR ,3 Mx45 LIMHA3 LIMHC ,5 53,5 4,5 6 5 OR M6x55 LIMHA4 LIMHC ,5 83, G /4 OR , M0x70 LIMHA5 LIMHC ,5 93,5 0,5 4 6 G /4 OR , M0x80 LIMH (size 6 3) LIMH (size 40 80) LIMHA6 LIMHC6 LIMHA8 LIMHC ,5 03,5,5 4 6 G 3/8 OR ,5 Ø ,5 33,5 57,5 6 8 G 3/8 OR ,3 M4x90 () Cover is not squared: 65x80 () Hexagon socket head screw according to DIN 9 class.9 Overall dimensions refer to the pilot valves with connectors type /7
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