Chapter 10: Valves for Pipe Mounting

Transcription

1 Contents Chapter : Valves for Pipe Mounting Series Description Size Body Page DIN / ISO 1/8 1/4 3/8 1/2 3/4 1 1¼ 1½ 2 L-port T-port Pressure valves, manual operation R4V R4R Pressure relief function Pressure reducing function -2-8 Pressure valves, proportional operation R4V*P2 R4R*P2 Pressure relief function Pressure reducing function Directional seat valves D4S In-line mounted -24 Flow valves MV / 9MV N / 9N F / 9F PCM / 9PCM C / 9C CP / 9CP RH Throttle valve, with handle Throttle valve, with knob Throttle check valve, with knob Flow control valve, with knob Check valves Direct operated Pilot operated Pilot operated Accessories Plug-in connectors -48 content.indd CM

2 Characteristics Pilot Operated Pressure Relief Valve Series R4V Pilot operated pressure relief valves for in-line mounting series R4V have a similar design to the subplate mounted R4V series. For single functions where no manifold blocks are used the valves can be directly placed in the pipework. The R4V valves are available with 2 ports (L-body) for in-line relief function or with 3 ports (T-body) for relief functions in the bypass. Features Pilot operated with manual adjustment 2 interfaces: - L-body (R4V06-G¾", R4V-G1¼") - T-body (R4V03-G½", R4V06-G1") 3 pressure stages 3 adjustment modes - Hand knob - Acorn nut with lead seal - Cylinder lock With optional vent function R4V L-body R4V06 L-body R4V UK.indd CM

3 Ordering Pilot Operated Pressure Relief Valve Series R4V R4V 5 A Pressure relief valve Nominal size Max. pressure 350 bar Body Pressure stages Adjustment Drain line Switching type Solenoid voltage Design Seal Design Options series (not required for ordering) Nominal size 03 NG (G½") NG25 06 (G1" - T-body, G¾" - L-body) NG32 (G1¼") 6 D Body R4V03 T-body R4V06 T-body R4V06 L-body R4V L-body Pressure stages 1 up to 5 bar 3 up to 2 bar 5 up to 350 bar Adjustment 1 Hand knob Acorn nut 3 with lead seal 4 Cylinder lock Seal 1 NBR 5 FPM Solenoid voltage omit Standard w/o vent function G0R 12 V= G0Q 24 V= GAR 1) 98 V= GAG 1) 205 V= W30 1 V / 50 Hz 120 V / 60 Hz W V / 50 Hz 240 V / 60 Hz Switching type omit Standard w/o vent function 09 Solenoid not activated unpressure circulation 11 Solenoid activated unpressure circulation Drain line 0 internal external from 2 pilot head (Y1) 1) To be used in combination with rectifier plugs at 120 VAC / 230 VAC power supply. R4V UK.indd CM

4 Technical Data Pilot Operated Pressure Relief Valve Series R4V R4V General Design T-body L-body Size 03 (½") 06 (1") 06 (¾") (1¼") Mounting Threaded body Mounting position unrestricted Ambient temperature [ C] MTTF D value [years] 75 Weight [kg] Hydraulic Max. operating pressure [bar] Ports A and X up to 350; Ports B and Y 30 bar Pressure stages [bar] 5, 2, 350 Nominal flow [l/min] Fluid Hydraulic oil according to DIN Fluid temperature [ C] Viscosity permitted [cst] / [mm 2 /s] Viscosity recommended [cst] / [mm 2 /s] 30 Filtration ISO 4406 (1999); 18/16/13 R4V with vent function General Design T-body L-body Size 03 (½") 06 (1") 06 (¾") (1¼") Mounting Threaded body Mounting position unrestricted Ambient temperature [ C] MTTF D value [years] 75 Weight [kg] Hydraulic Max. operating pressure [bar] Ports A and X up to 350; Ports B and Y 30 Pressure stages [bar] 5, 2, 350 Nominal flow [l/min] Fluid Hydraulic oil according to DIN Fluid temperature [ C] Viscosity permitted [cst] / [mm 2 /s] Viscosity recommended [cst] / [mm 2 /s] 30 Filtration ISO 4406 (1999); 18/16/13 Electrical (solenoid) Duty ratio 0 % ED; CAUTION: coil temperature up to 150 C possible Protection class IP65 in accordance with EN (with correctly mounted plug-in connector) G0R G0Q GAR GAG W30 W31 Supply voltage [V] 1 at 50 Hz 230 at 50 Hz 12 V = 24 V = 98 V = 205 V = [V] 120 at 60 Hz 240 at 60 Hz Tolerance supply voltage [%] ± ± ± ± ±5 ±5 Current consumption hold [A] / / 0.27 in rush [A] / / 1.2 Power consumption hold [W] /70 VA 70/70 VA in rush [W] /290 VA 280/290 VA Solenoid connection Connector as per EN , solenoid identification as per ISO 9461 Wiring min. [mm 2 ] 3 x 1.5 recommended Wiring length max. [m] 50 recommended R4V UK.indd CM

5 Characteristic Curves / Dimensions p/q performance curve 1) Pilot Operated Pressure Relief Valve Series R4V Minimum pressure curve All characteristic curves measured with HLP46 at 50 C. Dimensions T-body 1) The performance curves are measured with external drain. For internal drain the tank pressure has to be added to curve. R4V UK.indd CM

6 Dimensions Pilot Operated Pressure Relief Valve Series R4V L-body Seal kits NG NBR FPM 03 S S S S S S NG Body B1 B2 B3 B4 H1 H2 H3 H4 H5 H6 H7 H8 L1 L2 L3 03 T-body T-body L-body L-body Ports Function Port size R4V03 T-body R4V06 L-body R4V06 T-body R4V L-body A pressure (inlet) G½ " G¾ " G1 " G1¼ " B tank (outlet) G½ " G¾ " G1 " G1¼ " X 1) external remote control or vent connection G¼ " G¼ " G¼ " G¼ " Y1 2) external drain G¼ " G¼ " G¼ " G¼ " 1) Closed when supplied 2) Port Y1 is only available at drain line (code2) external from the pilot head R4V UK.indd CM

7 Dimensions Pilot Operated Pressure Relief Valve Series R4V R4V with vent function 51.8 Y max. Y1 Pilot valve Vent valve Main valve Seal kits NBR FPM DC solenoid S S AC solenoid S S Internal drain External drain Z Z A A X Y X Y 11 X Y X Y1 B B A Z A Z X Y X Y 09 X Y X Y1 B B R4V UK.indd CM

8 Characteristics Pilot Operated Pressure Reducing Valve Series R4R Pilot operated pressure reducing valves for in-line mounting series R4R have a similar design to the subplate mounted R4R series. For single functions where no manifold blocks are used the valves can be directly placed in the pipework. The valves are available with 2 ports (L-body) or with 3 ports (T-body). Features Pilot operated with manual adjustment Normally closed to avoid undesired motion 2 interfaces - L-body (R4R06-G¾", R4R-G1¼") - T-body (R4R03-G½", R4R06-G1") 3 pressure stages 3 adjustment modes - Hand knob - Acorn nut with lead seal - Cylinder lock With optional vent function R4R L-body R4R06 L-body R4R UK.indd CM

9 Ordering Pilot Operated Pressure Reducing Valve Series R4R R4R 5 2 B Pressure reducing valve Nominal size Max. pressure 350 bar Body Pressure stages Adjustment Drain line ext. from pilot head (Y1) Switching type Solenoid voltage Design series Seal Options Nominal size 03 NG (G½") NG25 06 (G1" - T-body, G¾" - L-body) NG32 (G1¼") 6 D Body R4R03 T-body R4R06 T-body R4R06 L-body R4R L-body Pressure stages 1 up to 5 bar 3 up to 2 bar 5 up to 350 bar Adjustment 1 Hand knob Acorn nut 3 with lead seal 4 Cylinder lock omit Seal 1 NBR 5 FPM Solenoid voltage omit Standard w/o vent function G0R 12 V= G0Q 24 V= GAR 1) 98 V= GAG 1) 205 V= W30 1 V / 50 Hz 120 V / 60 Hz W V / 50 Hz 240 V / 60 Hz Switching type Standard w/o vent function Solenoid not activated unpressure circulation Solenoid activated unpressure circulation 1) To be used in combination with rectifier plugs at 120 VAC / 230 VAC power supply. R4R UK.indd CM

10 Technical Data Pilot Operated Pressure Reducing Valve Series R4R R4R General Design T-body L-body Size 03 (½") 06 (1") 06 (¾") (1¼") Mounting Threaded body Mounting position unrestricted Ambient temperature [ C] MTTF D value [years] 75 Weight [kg] Hydraulic Max. operating pressure [bar] Ports A, B and X: 350; Port Y depressurized Pressure stages [bar] 5, 2, 350 Nominal flow [l/min] Fluid Hydraulic oil as per DIN Fluid temperature [ C] Viscosity permitted [cst]/[mm 2 /s] Viscosity recommended [cst]/[mm 2 /s] 30 Filtration ISO 4406 (1999); 18/16/13 R4R with vent function General Design T-body L-body Size 03 (½") 06 (¾") 06 (1") (1¼") Mounting Threaded body Mounting position unrestricted Ambient temperature [ C] MTTF D value [years] 75 Weight [kg] Hydraulic Max. operating pressure [bar] Ports A and X up to 350; Ports B and Y depressurized Pressure stages [bar] 5, 2, 350 Nominal flow [l/min] Fluid Hydraulic oil according to DIN Fluid temperature [ C] Viscosity permitted [cst] / [mm 2 /s] Viscosity recommended [cst] / [mm 2 /s] 30 Filtration ISO 4406 (1999); 18/16/13 Electrical (solenoid) Duty ratio 0 % ED; CAUTION: coil temperature up to 150 C possible Protection class IP65 in accordance with EN (with correctly mounted plug-in connector) G0R G0Q GAR GAG W30 W31 Supply voltage [V] [V] 12 V = 24 V = 98 V = 205 V = 1 at 50 Hz 120 at 60 Hz 230 at 50 Hz 240 at 60 Hz Tolerance supply voltage [%] ± ± ± ± ±5 ±5 Current consumption hold [A] / / 0.27 in rush [A] / / 1.2 Power consumption hold [W] / 70 VA 70 / 70 VA in rush [W] / 290 VA 280 / 290 VA Solenoid connection Connector as per EN , solenoid identification as per ISO 9461 Wiring min. [mm 2 ] 3 x 1.5 recommended Wiring length max. [m] 50 recommended R4R UK.indd CM

11 Characteristic Curves Reduced pressure pa versus flow Q R4R03 1) Pilot Operated Pressure Reducing Valve Series R4R Minimum pressure curve Pressure p [bar] Flow Q [l/min] Reduced pressure pa versus flow Q R4R06 1) Minimum pressure curve Pressure p [bar] Flow Q [l/min] Reduced pressure pa versus flow Q R4R 1) Minimum pressure curve Pressure p [bar] Flow Q [l/min] All characteristic curves measured with HLP46 at 50 C. 1) Measured at 350 bar primary pressure pb. R4R UK.indd CM

12 Dimensions T-body Pilot Operated Pressure Reducing Valve Series R4R L-body Seal kits NG NBR FPM 03 S S S S S S NG Body B1 B2 B3 B4 H1 H2 H3 H4 H5 H6 L1 L2 L3 03 T-body T-body L-body L-body Ports Function Port size R4V03 T-body R4V06 L-body R4V06 T-body R4V L-body B pressure (inlet) G½ " G¾ " G1 " G1¼ " A pressure (outlet) G½ " G¾ " G1 " G1¼ " X1 external remote control or vent connection G¼ " G¼ " G¼ " G¼ " Y1 external drain G¼ " G¼ " G¼ " G¼ " R4R UK.indd CM

13 Dimensions Pilot Operated Pressure Reducing Valve Series R4R R4R with vent function 51.8 X1 Y X1 143 max. Y1 Pilot valve Vent valve Main valve Seal kits NBR FPM DC solenoid S S AC solenoid S S External drain B X Z Y 11 X Y1 A B Z X Y 09 X Y1 A R4R UK.indd CM

14 Characteristics Pilot Operated Prop. Pressure Relief Valve Series R4V*P2 Proportional pressure relief valves series R4V*P2 are based on the mechanically adjusted series R4V. The additional proportional unit between the mechanical pilot valve and the main stage allows continuous pressure adjustment. The optimum performance can be achieved in combination with the digital amplifier module PCD00A-400. Features Continuous adjustment by proportional solenoid 2 interfaces - L-body (R4V06-G¾", R4V-G1¼") - T-body (R4V03-G½", R4V06-G1") 3 pressure stages With mechanical maximum pressure adjustment R4V*P2 L-body R4V06*P2 L-body R4VP2 UK.indd CM

15 Ordering / Technical Data Pilot Operated Prop. Pressure Relief Valve Series R4V*P2 Ordering code R4V 5 P2 G0R A Proportional pressure relief valve Size Max. pressure 350 bar Body Pressure stages Adjustment Drain line Proportional pressure control Solenoid voltage 12 V= 1) Design Seal Design Options series (not required for ordering) Nominal size 03 NG (G½") NG25 06 (G1" - T-body, G¾" - L-body) NG32 (G1¼") 6 D Body R4V03 T-body R4V06 T-body R4V06 L-body R4V L-body Pressure stages 1 up to 5 bar 3 up to 2 bar 5 up to 350 bar Seal 1 NBR 5 FPM Drain line 0 internal external from pilot 2 head (Y1) Adjustment 1 Hand knob Acorn nut with 3 lead seal 1) Onboard electronics on request Technical data R4V*P2 General Design T-body L-body Size 03 (½") 06 (1") 06 (¾") (1¼") Mounting Threaded body Mounting position unrestricted Ambient temperature [ C] MTTF D value [years] 75 Weight [kg] Hydraulic Max. operating pressure [bar] Ports A and X up to 350; Ports B and Y 30 bar Pressure stages [bar] 5, 2, 350 Nominal flow [l/min] Fluid Hydraulic oil according to DIN Fluid temperature [ C] Viscosity permitted [cst] / [mm 2 /s] Viscosity recommended [cst] / [mm 2 /s] 30 Filtration ISO 4406 (1999), 18/16/13 Electrical (prop. solenoid) Duty ratio [%] 0 Nominal voltage [V] 12 = Max. current [A] 2.3 Coil resistance [Ohm] 4 at 20 C Solenoid connection Connector as per EN Protection class IP65 in accordance with EN (with correctly mounted plug-in connector) Power amplifier PCD00A-400 R4VP2 UK.indd CM

16 Characteristic Curves Pilot Operated Prop. Pressure Relief Valve Series R4V*P2 Signal/pressure curve R4V p/q performance curves 1) R4V03 R4V06 R4V Minimum pressure curve 1) R4V03 R4V06 R4V All characteristic curves measured with HLP46 at 50 C. 1) The performance curves are measured with external drain. For internal drain the tank pressure has to be added to curve. R4VP2 UK.indd CM

17 Dimensions Pilot Operated Prop. Pressure Relief Valve Series R4V*P2 T-body Seal kits NG NBR FPM 03 S S S S Prop. section P2* S S NG Body B1 H1 H2 H3 H4 H5 L1 L2 03 T-body T-body Ports Function Port size R4V03*P2 T-body R4V06*P2 T-body A pressure (inlet) G½ " G1 " B tank (outlet) G½ " G1 " X 1) ext. remote control or vent connection G¼ " G¼ " Y1 2) external drain G¼ " G¼ " * Please combine seal kit of one size with seal kit of prop. section for complete seal kit 1) Closed when supplied 2) Port Y1 is only available at drain line (code 2) external from the pilot head R4VP2 UK.indd CM

18 Dimensions Pilot Operated Prop. Pressure Relief Valve Series R4V*P2 L-body Seal kits NG NBR FPM 06 S S S S Prop. section P2* S S NG Body B2 B3 H6 H7 H8 H9 H L3 06 L-body L-body Ports Function Port size R4V06 L-body R4V L-body A pressure (inlet) G¾ " G1¼ " B tank (outlet) G¾ " G1¼ " X 1) ext. remote control or vent connection G¼ " G¼ " Y1 2) external drain G¼ " G¼ " * Please combine seal kit of one size with seal kit of prop. section for complete seal kit 1) Closed when supplied 2) Port Y1 is only available at drain line (code 2) external from the pilot head R4VP2 UK.indd CM

19 Characteristics / Ordering Pilot Operated Prop. Pressure Reducing Valve Series R4R*P2 Proportional pressure reducing valves series R4R*P2 are based on the mechanically adjusted series R4R. The additional proportional unit between the mechanical pilot valve and the main stage allows continuous pressure adjustment. The optimum performance can be achieved in combination with the digital amplifier module PCD00A-400. Features Normally closed to avoid undesired motion Continuous adjustment by proportional solenoid 2 interfaces - L-body (R4R06-G¾", R4R-G1¼") - T-body (R4R03-G½", R4R06-G1") 3 pressure stages With mechanical maximum pressure adjustment R4R*P2 L-body Ordering code R4R06*P2 L-body R4R 5 2 P2 G0R B Pressure reducing valve Nominal size Max. pressure 350 bar Body Pressure stages Adjustment Drain Proportional line ext. pressure from pilot control head (Y1) Solenoid voltage 12 V= Design series Seal Options Nominal size 03 NG (G½") NG25 06 (G1" - T-body, G¾" - L-body) NG32 (G1¼") 6 D Body R4R03 T-body R4R06 T-body R4R06 L-body R4R L-body Seal 1 NBR 5 FPM Adjustment 1 Hand knob Acorn nut with 3 lead seal Pressure stages 1 up to 5 bar 3 up to 2 bar 5 up to 350 bar R4RP2 UK.indd CM

20 Technical Data / Characteristic Curves Pilot Operated Prop. Pressure Reducing Valve Series R4R*P2 Technical data General Design T-body L-body Size 03 (½") 06 (1") 06 (¾") (1¼") Mounting Threaded body Mounting position unrestricted Ambient temperature [ C] MTTFD value [years] 75 Weight [kg] Hydraulic Max. operating pressure [bar] Ports A, B and X up to 350; Port Y depressurized Pressure stages [bar] 5, 2, 350 Nominal flow [l/min] Fluid Hydraulic oil as per DIN Fluid temperature [ C] Viscosity permitted [cst]/[mm 2 /s] Viscosity recommended [cst]/[mm 2 /s] 30 Filtration ISO 4406 (1999) 18/16/13 Electrical (prop. solenoid) Duty ratio [%] 0 Nominal voltage [V] 12 = Max. current [A] 2.3 Coil resistance [Ohm] 4 at 20 C Solenoid connection Connector as per EN Protection class IP65 in accordance with EN (with correctly mounted plug-in connector) Power amplifier PCD00A-400 Command/pressure curve All characteristic curves measured with HLP46 at 50 C. R4RP2 UK.indd CM

21 Characteristic Curves Reduced pressure pa versus flow Q R4R03 1) Pilot Operated Prop. Pressure Reducing Valve Series R4R*P2 Minimum pressure curve Reduced pressure pa versus flow Q R4R06 1) Minimum pressure curve Reduced pressure pa versus flow Q R4R 1) Minimum pressure curve Pressure p [bar] Flow Q [l/min] All characteristic curves measured with HLP46 at 50 C. 1) Measured at 350 bar primary pressure pb. R4RP2 UK.indd CM

22 Dimensions Pilot Operated Prop. Pressure Reducing Valve Series R4R*P2 T-body Seal kits NG NBR FPM 03 S S S S Prop. section P2* S S NG Body B1 H1 H2 H3 H4 L1 L2 03 T-body T-body Ports Function Port size R4V03*P2 T-body R4V06*P2 T-body B pressure (inlet) G½ " G1 " A pressure (outlet) G½ " G1 " X1 1) ext. remote control or vent connection G¼ " G¼ " Y1 external drain G¼ " G¼ " * Please combine seal kit of one size with seal kit of prop. section for complete seal kit 1) Closed when supplied R4RP2 UK.indd CM

23 Dimensions Pilot Operated Prop. Pressure Reducing Valve Series R4R*P2 L-body Seal kits NG NBR FPM 06 S S S S Prop. section P2* S S NG Body B2 B3 H6 H7 H8 H9 L3 06 L-body L-body Ports Function Port size R4V06*P2 L-body R4V*P2 L-body B pressure (inlet) G¾ " G1¼ " A pressure (outlet) G¾ " G1¼ " X1 1) ext. remote control or vent connection G¼ " G¼ " Y1 external drain G¼ " G¼ " * Please combine seal kit of one size with seal kit of prop. section for complete seal kit 1) Closed when supplied R4RP2 UK.indd CM

24 Characteristics Seat valves series D4S are designed for directional control functions. A large variety of poppets, springs and covers including shuttle valves, stroke limiters, solenoid valves (VV01) and position control allows to design individual hydraulic solutions for nominal flow up to 600 l/min. A complete program is offered under the Parker brand: subplate mounted valves (D4S - chapter 6), SAE flange valves (D5S - chapter 9), pipe mounted valves (D4S - chapter ), slip-in cartridges (CAR - on request). Features Leak-free seat valve design 2 body designs - L-body (2-port) - T-body (3-port) Numerous pilot options 6 poppet types 4 port sizes - G ½", G 1" for T-body - G ¾", G 1 ¼" for L-body Directional Seat Valve Series D4S D4S L-body D4S06 L-body D4S UK.indd CM

25 Ordering Directional Seat Valve Series D4S D4S B Seat valve Nominal size Body Pilot Cap connection version Sleeve Spool type Spring Switching type Solenoid voltage Design series Seals Options Port size NG (CAR4 build-in) NG25 (CAR2 build-in) NG32 (CAR2 build-in) Body Ports 6 D4S03 T-body A, B = G½"; X, Y1 = G¼" D4S06 T-body A, B = G1"; X, Y1 = G¼" D D4S06 L-body A, B = G¾"; X, Y1 = G¼" D4S L-body A, B = G1¼"; X, Y1 = G¼" Pilot oil line in body A-X B-Y 1 internal from A 2 internal from X Ports X Y Z X-Y Y1 VV01 Standard 1 Pilot oil = pilot drain C Pilot oil = pilot drain With solenoid valve (VV01) 2 Ext. PD from cap 6 Internal pilot drain With stroke limiter (not for D4S03) 3 Pilot oil = pilot drain 4 Pilot oil = pilot drain open bore closed bore orifice Ø 1.2 Sleeve 1 AA = 95 %, AB = 5 % 3 AA = 60 %, AB = 40 % Size Poppet type Sleeve 1 03, 06, With closed bottom and 15 chamfer (pz max. = pa +20 bar With 0.8 dia. orifice at the bottom and 15 chamfer 1 06, With 1.2 dia. orifice at the bottom and 15 chamfer , 06, With closed bottom and 45 chamfer 1, 3 A 1) 06, Safety spool (for position control only) 3 B 1) 06, Throttle spool, chamfer 3 C 1) 06, Throttle spool, 3 chamfer 3 Examples see end of chapter 1) Springs 2, 3 and 6 only 2) Position control for D4S06/ only. Spring 2 or 4. Spool A and sleeve 3. Valve open: proximity switch damped 3) To be used in combination with rectifier plugs at 120 VAC / 230 VAC power supply. D4S UK.indd CM omit 013 Options Standard Cover for position control Switching type omit Standard w/o vent function 09 VV01 with manual override VV01 without manual override de-energized: open 11 VV01 with manual override de-energized: 12 VV01 without manual override closed CA DA CB CD DB DD BH BK BN BQ BC BE BA BF BL Shuttle valve Shuttle valve Seals 1 NBR 5 FPM Solenoid voltage omit Standard w/o vent function G0R 12 V= G0Q 24 V= GAR 3) 98 V= GAG 3) 205 V= W30 1 V / 50 Hz; 120 V / 60 Hz W V / 50 Hz; 240 V / 60 Hz VV01 code 09 and shuttle valve code CA VV01 code 11 and shuttle valve code CA VV01 code 09 and shuttle valve code DA VV01 code 11 and shuttle valve code DA VV01 code and shuttle valve code CA and position control 2) with amplifier VV01 code 12 and shuttle valve code CA and position control 2) with amplifier VV01 code and shuttle valve code DA and position control 2) with amplifier VV01 code 12 and shuttle valve code DA and position control 2) with amplifier VV01 code and position control 2) with amplifier VV01 code 12 and position control 2) with amplifier Position control 2) with amplifier Position control 2) with amplifier and shuttle valve code CA Position control 2) with amplifier and shuttle valve code DA Spring (approx. cracking pressure [bar]) Sleeve 1 Sleeve 3 A -> B A -> B B -> A D4S03 D4S06/ D4S03 D4S06/ D4S03 D4S06/

26 Technical Data Directional Seat Valve Series D4S Technical data General Design T-body L-body Size 03 (½") 06 (1") 06 (¾") (1¼") Mounting Threaded body Mounting position unrestricted Ambient temperature [ C] MTTFD value [years] 150 Weight D4S T-body [kg] D4S L-body [kg] Hydraulic Max. operating pressure [bar] Ports A, B up to 350; Port Y 140 (with VV01) Nominal flow [l/min] Fluid Hydraulic oil as per DIN Fluid temperature [ C] Viscosity permitted [cst]/[mm 2 /s] Viscosity recommended [cst]/[mm 2 /s] 30 Filtration ISO 4406 (1999); 18/16/13 Electrical (solenoid) Duty ratio 0 % ED; CAUTION: coil temperature up to 150 C possible Protection class IP65 in accordance with EN (with correctly mounted plug-in connector) G0R G0Q GAR GAG W30 W31 Supply voltage [V] [V] 12 V = 24 V = 98 V = 205 V = 1 at 50 Hz 120 at 60 Hz 230 at 50 Hz 240 at 60 Hz Tolerance supply voltage [%] ± ± ± ± ±5 ±5 Current consumption hold [A] / / 0.27 in rush [A] / / 1.2 Power consumption hold [W] /70 VA 70/70 VA in rush [W] /290 VA 280/290 VA Solenoid connection Connector as per EN , solenoid identification as per ISO 9461 Wiring min. [mm 2 ] 3 x 1.5 recommended Wiring length max. [m] 50 recommended D4S pilot configuration X L-body (2-port) Y1 X-Y X Z Y AA A-X AZ A AB Y1 X-Y X Z Y B Standard with vent valve VV01 X1 A-X A T-body (3-port) Y1 X-Y X Z Y AA AZ AB Y1 X-Y X Z Y B A VV01 VV01 X AZ AA A-X A AB B X1 A-X A AA AZ AB B A D4S UK.indd CM

27 Characteristic Curves Directional Seat Valve Series D4S Dp/Q performance curves All characteristic curves measured with HLP46 at 50 C. Selection of Cartridges Sleeve 1, poppet 1 Sleeve 1, poppet 2 Sleeve 1, poppet 4 Sleeve 3, poppet 4 Sleeve 3, poppet A Sleeve 3, poppet B/C 1 : : : : : : 1.67 A A = 0.95 A C A A = 0.95 A C A A = 0.95 A C A A = 0.6 A C A A = 0.6 A C A A = 0.6 A C A B = 0.05 A C A B = 0.05 A C A B = 0.05 A C A B = 0.4 A C A B = 0.4 A C A B = 0.4 A C 15 chamfer 15 chamfer 45 chamfer 45 chamfer 45 chamfer 45 chamfer orifice safety spool throttle spool D4S UK.indd CM

28 Dimensions D4S 03/06 T-body Directional Seat Valve Series D4S D4S 06/ L-body Seal kits NG NBR FPM 03 S S S S S S Size L1 L2 B1 H1 H2 H3 H4 03 (T-body) (T-body) Size L3 B2 B3 B4 H5 H6 H7 H8 06 (L-body) (L-body) Ports Function Port size D4S03 T-body D4S06 L-body D4S06 T-body D4S L-body A inlet or outlet G½" G¾" G1" G1¼" B outlet or inlet G½" G¾" G1" G1¼" X1 external pilot port G¼" Y1 external drain 1) G¼" 1) With VV01 only D4S UK.indd CM

29 Dimensions Directional Seat Valve Series D4S D4S with VV01 Seal kits NBR FPM DC solenoid S S AC solenoid S S D4S UK.indd CM

30 Dimensions Directional Seat Valve Series D4S D4S position control 60 DC = / AC = Cap External drain out of the cap 70 Function PNP, contact Supply voltage (Us) [VDC]...30 Supply voltage ripple [%] Current consumption [ma] max. 8 Residual voltage L-signal [V] Us at l max Output current (I) [ma] 200 Protection class IP67 Ambient temperature [C ] Wire cross section [mm 2 ] 3 x with VV01 86 without VV01 Vent valve VV01 47 Position control Cover 013 Cable 2 m lg. Body D4S 150 Position control by proximity switch (incl. amplifier) Valve open: proximity switch activated. This proximity switch is pressure proof and has no wearing parts. Note Position control for D4S06 and D4S only. D4S stroke limiter Note: Stroke limiter not for use with D4S03, VV01, shuttle valve and positon control. D4S UK.indd CM

31 Ordering Explanation (Examples) Directional Seat Valve Series D4S D4S direct operated D4S with solenoid valve VV01 D4S UK.indd CM

32 Ordering Explanation (Examples) Directional Seat Valve Series D4S D4S with position control D4S with stroke limiter D4S UK.indd CM

33 Characteristics / Ordering Needle Valve Series MV / 9MV Manatrol needle valve, optional with 30 poppet, V-notch, or rectangular slot. The form of the throttle opening influences the accuracy of the flow setting, which depends on pressure and viscosity. The needle is made of stainless steel and corresponds to a ring gap in the valve body. p/q curves All characteristic curves measured with HLP46 at 50 C. Flow rate Q [l/min] = Kv p γ Ordering code MV Kv from the table p [bar] γ [kg/dm 3 ] = specific weight of the medium (γ for mineral oil = ) Thread type Needle valve Size and design Body Needle Seal Thread omit NPTF 9 BSPP Straight way valve code Size Angle valve code 200 1/ / / / / ) Not for models MV 1200/1600 and design 61 2) Only for size 400 omit V Seal NBR FPM Needle omit Standard with 30 taper 2 2) Fine due to V-notch 3 2) Micro-fine due to rect. slot S B 1) Body Steel Brass Technical data Size Max. pressure [bar] Flow [l/min] Max. cross.sect. Kv factor valve steel brass p bar [cm²] p bar open Weight [kg] Size and needle type MV-9MV UK.indd CM

34 Dimensions Needle Valve Series MV / 9MV MV*00 valve with connecting thread in-line Size R* H H3 H2 H1 B ØD1 L ØD SW MVK sets 2 1/ MVK 2 4 1/ MVK 4 6 3/ MVK 6 8 1/ MVK / MVK MVK 16 MV*61 angle valve with connections at 90 angle Size R* H H3 H2 H1 B ØD1 L ØD SW 2 1/ / / / / * Pipe thread G or NPTF MV-9MV UK.indd CM

35 Characteristics / Ordering Needle Valve Series N / 9N Manatrol stop and throttle valves with 2-stage needle cone. Fine adjustment for the first stage can be achieved with 3 rotations of the adjustment knob. The second stage with normal throttle characteristics is achieved with 3 further rotations. A cylindrical needle with a rectangular slot is provided to reduce the viscosity effect for sizes 200 up to 600. The flow is dependent on pressure and viscosity. Flow rate Q [l/min] = Kv p γ Kv from the table p [bar] γ [kg/dm 3 ] = specific weight of the medium (γ for mineral oil = ) Specifications Return check poppet Nominal cracking pressure 0.4 bar Operating temperature -40 C to +121 C Ordering code N Thread type Needle valve Thread size Body Needle Clamping screw Seal Thread omit NPTF 9 BSPP omit V Seal NBR FPM Size 200 1/ / / / / Body S Steel B Brass omit F T Clamping screw Hexagon socket With knurled knob Tamper-proof Needle omit Standard 2-stage needle Micro-fine hollow 4 1) needle with slot 1) Only for sizes 200 to 600 Technical data (only for standard 2 stage needle) N-9N UK.indd CM Pressure [bar] Flow [l/min] Max. cross section Kv factor valve Weight [kg] Size Steel Brass

36 Characteristic Curves / Dimensions Needle Valve Series N / 9N p/q curves All characteristic curves measured with HLP46 at 50 C. Dimensions Hexagon adjusting knob, standard for size 1600 Preferred flow direction Size R* Threads H3 H2 H1 B L1 L ØD SW 200 ⅛ ¼ ⅜ ½ ¾ * G or NPTF N-9N UK.indd CM

37 Characteristics / Ordering Throttle Check Valve Series F / 9F Manatrol throttle check valves of series F with fine adjustment of the flow rate for a defined flow direction. The built-in check valve allows free flow in the counter direction with low flow resistance. A 2-stage needle provides very exact setting of smaller flow rates with the first three rotations of the adjustment knob. After 3 more rotations, the valve is completely open. The valve setting can be locked with the locking screw. Flow rate Q [l/min] = Kv p γ Kv from the table p [bar] γ [kg/dm 3 ] = specific weight of the medium (γ for mineral oil = ) Specifications Return check poppet Nominal cracking pressure 0.4 bar Operating temperature -40 C to +121 C Ordering code F Thread omit NPTF 9 BSPP Thread type Throttle check valve Thread size Body Needle Clamping screw Seal omit V Seal NBR FPM Size 200 1/ / / / / ¼ ½ omit F T Clamping screw Hexagon socket With knurled knob Tamper-proof Needle omit Standard 2-stage needle Micro-fine hollow 4 2) needle with slot 1) Only for sizes 200 to ) Only for sizes 200 to 600 S B 1) Body Steel Brass Technical data Size Pressure [bar] Max. flow Throttle surface Throttle v. open Weight [kg] Steel Brass [l/min pbar] [cm²] Kv factor Steel Brass F-9F UK.indd CM

38 Characteristic Curves / Dimensions Controlled flow vs. pressure drop needle fully open Throttle Check Valve Series F / 9F Free flow vs. pressure drop needle fully open All characteristic curves measured with HLP46 at 50 C. Dimensions Hexagon adjusting knob, standard for sizes 1600 to 3200 Size R* H3 H2 H1 B L1 L ØD SW T 200 ⅛ ¼ ⅜ ½ ¾ ¼ ½ * Pipe thread G or NPTF F-9F UK.indd CM

39 Characteristics / Ordering Flow Control Valve Series PCM / 9PCM Manatrol 2 way flow control valves for pressure compensated regulation of the flow rate. As a consequence of pressure changes, the set value can vary by ± 5 % within the tolerance range. Viscosity changes have the same effect and must to be observed. PCM PCCM Technical data Size Max. Flow control Check valve press. Weight Q* p Q max p [bar] [kg] [l/min] [bar] [l/min] [bar] Ordering code PC M S Thread type Press. comp. flow control valve Design Thread size Steel body Clamping screw Seal Design series (not required for ordering) Thread omit NPTF 9 BSPP omit V Seal NBR FPM omit C Design Without check valve With check valve omit F T 1) Clamping screw Hexagon socket With knurled knob Tamper-proof Size 400 1/ / / / * Min. and max. flow rate 1) Not available above size 1200 PCM-9PCM UK.indd CM

40 Characteristic Curves / Dimensions Flow Control Valve Series PCM / 9PCM p/q curves Size p/q control characteristic Sizes 400, 600 and 1200: Pressure drop p for flow through check valve in range Q max / Q min with each size Sizes 800 and 1600: Pressure drop p for flow through check valve in range Q max / Q min with each size All characteristic curves measured with HLP46 at 50 C. Dimensions Hexagon adjusting knob, standard for size 1600 Size R* H3 H2 B L1 B1 L2 ØD SW 400 ¼ ⅜ ½ ¾ * Pipe thread G or NPTF PCM-9PCM UK.indd CM

41 Characteristics / Ordering Check Valve Series C / 9C Manatrol check valves of series C for pipe mounting provide free flow in one direction and block flow in the counter direction. Depending on material specification, these valves are suited for use in hydraulic and pneumatic systems. Specific poppets and poppet guides ensure reliable functional integrity even at high flow rates and/or pulsations. Technical data Size Max. operating pressure steel [bar] brass [bar] Pressure drop p [bar] 1 1 Flow Q [l/min] Ordering code C Thread type Pipe mounting Port size Body Opening pressure Thread omit NPTF 9 BSPP Pressure [bar] omit Size 200 1/ / / / / S B Body Steel Brass C-9C UK.indd CM

42 Characteristic Curves / Dimensions Check Valve Series C / 9C p/q performance curves All characteristic curves measured with HLP46 at 50 C. Dimensions Size Threaded connection R* Dimensions [mm] G thread NPTF thread B L Weight [kg] C 200 R ⅛" ⅛-27 NPTF C 400 R ¼" ¼-18 NPTF C 600 R ⅜" ⅜-18 NPTF C 800 R ½" ½-14 NPTF C 1200 R ¾" ¾-14 NPTF C 1600 R 1" 1-11-½ NPTF * For alternative thread design, see ordering code. C-9C UK.indd CM

43 Characteristics / Ordering Pilot Operated Check Valve Series CP / 9CP Pilot operated check valves series CP allow free flow in one direction (A to B). The counter direction (B to A) is blocked. By applying pilot pressure, the poppet can be lifted from its seat against the pressure in port B. Thus flow in the counter direction is also possible. There are 1 and 2 stage poppets available with pilot ratios of 1 : 5 and 1 : 40, to suit different operating conditions. Technical data Size Max. operating pressure [bar] 2 2 Max. pilot pressure [bar] 2 70 Flow Q max at p 2.7 bar [l/min] Nominal size 3/8 3/4 Weight [kg] 4 7 Pilot ratios Poppet 1 stage Poppet 2 stage Surface ratio 5 : 1 (pilot spool-poppet surface) for quick response time without decompression. Surface ratio 40 : 1 (pilot spool decompression pin surface) for low shock or oscillation performance from decompression. Ordering code CP S M Thread type Check valve, pilot operated Port size Steel body Pilot ratio Steel poppet Seal Thread omit NPTF 9 BSPP omit V Seal NBR FPM Size 600 3/ /4 Pilot ratio Stage 5 5 : : 1 2 CP-9CP UK.indd CM

44 Characteristic Curves / Dimensions Pilot Operated Check Valve Series CP / 9CP p/q performance curves All characteristic curves measured with HLP46 at 50 C. Dimensions Size A, B L 3 B 1 B 2 H 1 H L 4 L 7 H 4 L L 1 H 2 H 3 L 6 L 5 Ød W 9CP600S G3/ CP1200S G3/ CP-9CP UK.indd CM

45 Characteristics / Ordering Hydraulically Pilot Operated Check Valve Series RH Pilot operated check valves series RH allow free flow in one direction (B to A). The counter flow is blocked (A to B). By applying pilot pressure the ball can be lifted from its seat and allow flow from A to B. Most common use: Keeping cylinders leak-free in position, when spool type directional control valves are used Return line discharge, when return flow exceeds functional limits of directional control valve at differential cylinders As hydraulically activated drain or circulation valve The valves are available without and with hydraulic predischarging. Without pre-discharging These valves have a ball as valve element, which quickly enables the full flow cross-section proportionally during pilot operation. A metering position in the pilot port dampens the control movement of the pilot spool so that pressure shocks (unloading shocks) are mostly suppressed. With pre-discharging For valves with pre-discharging a spherical polished valve spool (seat valve function) is built-in instead of a ball. The additional check valve achieves a pre-opening which provides shock-free unloading of the fluid, especially at high working pressure and large volumes. Connection for pilot line Connection for pilot line Ordering code RH Check valve, hydr. pilot operated Flow Predischarging Flow [l/min] Pre-discharging V 1) with omit without 1) Only for sizes 3 and 4 RH UK.indd CM

46 Technical Data / Characteristic Curves Hydraulically Pilot Operated Check Valve Series RH Technical data RH / 3V 4 / 4V Max. operating pressure [bar] Flow approx. [l/min] Pilot flow volume [cm³] Pipe connections DIN ISO 228/1 A, B G ¼ G ⅜ G ½ G ¾ Pipe connections DIN ISO 228/1 Z G ¼ G ¼ G ¼ G ¼ Weight [kg] Mounting Freely suspended in the pipeline Mounting position unrestricted Fluid Hydraulic oil...68 mm²/s (ISO VG to 68 as per DIN ) Viscosity recommended [cst]/[mm 2 /s] Viscosity permitted [cst]/[mm 2 /s] Temperatures [ C] Fluid and ambient: ; observe viscosity range! MTTF D value [years] 150 Pilot pressure p St for pilot operation of the main valve (p B = 0 bar) Pilot pressure p St for pilot operation of pre-discharging for keeping open p St p B + p + k p B [bar] pressure on side B p [bar] flow resistance A to B as per p/q performance curve k at RH 1 and RH 2 7 at RH 3 V 8 at RH 4 V Performance p/q curves (valid for flow polarity B to A and pilot operated direction A to B) Opening pressure B to A bar Oil viscosity during the measurement, 60 mm²/s For viscosities over approx. 500 mm²/s, a strong p-increase is to be expected for smaller types (RH1...RH3). RH UK.indd CM

47 Dimensions Hydraulically Pilot Operated Check Valve Series RH Port 1) Type A, B Z L a b SW RH 1 G ¼ G ¼ RH 2 G ⅜ G ¼ RH 3 V G ½ G ¼ RH 4 V G ¾ G ¼ ) As per DIN 228/1, suitable for pipe connections with thread studs form B as per DIN 3852 page 2. RH UK.indd CM

48 Plugs Valves for Pipe Mounting Accessories Description Threaded cable joint Body colour coding Figures switching Order no. Plug DIN 43650, design type AF, protection class IP 65 Voltages up to 250 V PG 9 PG11 black, B grey, A black, B grey, A Fig. 1 Fig Other plugs on request. access.indd CM