Industrial Hydraulic Valves. Directional Control, Pressure Control, Sandwich, Subplates & Manifolds, Accessories. Catalog HY /US
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1 Industrial Hydraulic Valves irectional Control, Pressure Control, Sandwich, Subplates & Manifolds, Accessories Catalog HY14-25/US
2 Industrial Hydraulic Valves WARNING USER RESPONSIBILITY FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PROUCTS ESCRIBE HEREIN OR RELATE ITEMS CAN CAUSE EATH, PERSONAL INJURY AN PROPERTY AMAGE. This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise. The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. OFFER OF SALE The items described in this document are hereby offered for sale by Parker-Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated in the detailed Offer of Sale elsewhere in this document or available at SAFETY GUIE For safety information, see Safety Guide SG HY14-1 at or call 1-8-CParker. Copyright 211 n, All Rights Reserved Cat HY14-25-frtcvr.indd, dd II
3 Contents Pressure Control Valves Series R4V*5, R6V*5...Pressure Relief with Vent Function, Subplate Mounted... 3 Replaces Series R*R, R*M PHASE OUT Replaces Series RS*R, RS*M PHASE OUT General escription, Features, Function... 3 Ordering Information Specifications... 6 Performance Curves... 7 imensions Series VS...Pressure Relief, irect Operated, Subplate Mounted General escription, Features, Specifications, Ordering Information Performance Curves imensions Series R4U...Pressure Relief, Subplate Mounted, with Unloading Valve Replaces Series UR*M PHASE OUT Replaces Series US*M PHASE OUT General escription, Features, Performance Curves Ordering Information... 2 Specifications imensions Series R4R...Pressure Reducing Replaces Series PR*M PHASE OUT General escription, Features, Specifications, Ordering Information Performance Curves imensions Series VM...Pressure Reducing, irect Operated, Subplate Mounted... 3 General escription, Features, Ordering Information... 3 Specifications Performance Curves imensions Series R4S...Sequence, Pilot Operated, Subplate Mounted Replaces Series S*M PHASE OUT General escription, Features, Ordering Information Specifications, Performance Curves imensions Series VB...Sequence, irect Operated, Subplate Mounted... 4 General escription, Features, Specifications, Ordering Information... 4 Performance Curves imensions Series VBY...Sequence, Pilot Operated, Subplate Mounted General escription, Features, Specifications, Ordering Information Performance Curves imensions Series R5V...Pressure Relief, Pilot Operated, SAE Flange General escription, Operation, Features Ordering Information... 5 Specifications, Performance Curves imensions Continued on next page R4V-R6V RS_R RS_M.indd, dd 1
4 Catalog HY14-25/US Contents Pressure Control Valves Series R5R...Pressure Relief, Pilot Operated, SAE Flange General escription, Features, Ordering Information Specifications Performance Curves imensions Series R5U...Unloading, Pilot Operated, SAE Flange... 6 General escription, Features... 6 Ordering Information, Performance Curves Specifications imensions Series R5S...Sequence, Pilot Operated, SAE Flange General escription, Features, Ordering Information Specifications, Performance Curves imensions Series R4V...Pressure Relief, Pilot Operated, In-line Pipe Mounted General escription, Operation, Features Ordering Information, Performance Curves Specifications... 7 imensions Series R1E2...Remote Control Pressure Relief General escription, Features Ordering Information, Specifications, Performance Curves imensions R4V-R6V RS_R RS_M.indd, dd 2
5 Technical Information General escription Series R4V and R6V pressure relief valves feature a manual adjustment pilot stage which controls a seated type main stage. A vent function with a solenoid operated directional valve is available for circulation at minimum pressure. Features Pilot operated with manual adjustment. 2 interfaces: Subplate, ISO 6264 (IN 2434 Form ) with VV1 vent valve (R4V) Subplate, ISO 6264 (IN 2434 Form E) with CETOP 3 vent valve (R6V) 3 pressure ranges. 3 adjustment modes: Hand knob Acorn nut with lead seal Key lock Remote control via port X. R6V6 Pressure Control Valves Series R4V and R6V (Pilot Operated) Function System pressure in port P is applied via the X gallery to the spring loaded cone in the pilot head. The pilot head controls the pressure in the Z area on top of the main cartridge which is additionally kept close by the main spring. If the pilot pressure exceeds the setting pressure the pilot cone opens and thus limits the pilot pressure. When the system pressure exceeds the pilot pressure plus the spring force, the main cartridge opens to port T and limits the pressure in port P to the adjusted level. Additionally to the relief function, a solenoid operated vent valve connects the Z area to tank. This allows oil circulation from P to T at minimum pressure drop. The vent valve can either be a standard CETOP 3 valves (mounting form E) or a sandwich unit (mounting form ). For both types the vent position can be either at the energized or de energized solenoid. Code 1 Code 9 R4V-R6V RS_R RS_M.indd, dd 3
6 Ordering Information R V 5 Pressure Control Valves Series R4V and R6V (Pilot Operated) Pressure Relief Valve Interface Relief Function Size Maximum Pressure 35 Bar (575 PSI) rain Port Pressure Range Adjustment Pilot Oil rain Line esign Series Seal Options Check with Factory Code escription 3 NG1 6 NG25 1 NG32 Code escription 1 Nitrile 5 Fluorocarbon Code Interface rain Aux Port 3 R4V Y-port NPT 7 R4V Y-port SAE 9 R4V Y-port BSP 9 R6V Y-port BSP Code A B escription R4V R6V Code escription 1 up to 15 Bar (1523 PSI) 3 up to 21 Bar (345 PSI) 5 up to 35 Bar (575 PSI) Code escription 1 Hand Knob 32mm dia. (Standard) 3 Acorn Nut with Lead Seal 4 Key Lock Code 4 6 Subplate Mounting ISO 6264 escription Code escription 1) Internal 1 2) External from Subplate 2 3) External from Valve Body (Y-port) 1) Only with drain port 3 2) R4V only 3) R6V only Weight: R4V3 R4V6 R4V1 R6V3 R6V6 R6V1 2.7 kg (6. lbs.) 4.5 kg (9.9 (lbs.) 6. kg (13.2 lbs.) 4.5 kg (9.9 lbs.) 5.8 kg (12.8 lbs.) 7.8 kg (17.2 lbs.) R4V-R6V RS_R RS_M.indd, dd 4
7 Ordering Information R V 5 Pressure Control Valves Series R4V and R6V with Vent Function Pressure Relief Valve Interface Relief Function Size Maximum Pressure 35 Bar (575 PSI) Code escription 3 NG1 6 NG25 1 NG32 rain Port Code Interface rain Aux Port 3 R4V Y-port NPT 7 R4V Y-port SAE 9 R4V Y-port BSP 9 R6V Y-port BSP Pressure Range Code escription 1 up to 15 Bar (1523 PSI) 3 up to 21 Bar (345 PSI) 5 up to 35 Bar (575 PSI) Adjustment Pilot Oil rain Line Vent Valve Function Solenoid Voltage esign Series Code A B Seal Code escription 1 Nitrile 5 Fluorocarbon escription R4V R6V Modifications Code escription 2) 31 Vent Function w/ Slow Unloading 3) VFM Vent Function w/ Slow Unloading 2) R4V only 3) R6V only Code 4 6 Subplate Mounting ISO 6264 escription Code escription 1 Hand Knob (Standard) 3 Acorn Nut with Lead Seal 4 Key Lock Code GR GQ GAR GAG W3 W31 escription 12V 24V 98V 25V 11V / 5 Hz 12V / 6 Hz 23V / 5 Hz 24V / 6 Hz Code escription 9 Solenoid not activated unpress. circulation 11 Solenoid activated unpress. circulation Code escription 1) Internal 1 2) External from Subplate 2 3) External from Valve Body (Y-port) 1) Only with drain port 3 2) R4V only 3) R6V only Weight: R4V3 R4V6 R4V1 R6V3 R6V6 R6V1 4.4 kg (9.7 lbs.) 6.2 kg 13.7 (lbs.) 7.7 kg (17. lbs.) 5.9 kg (13. lbs.) 7.2 kg (15.9 lbs.) 9.2 kg (2.3 lbs.) R4V-R6V RS_R RS_M.indd, dd 5
8 Specification R4V and R6V Pressure Control Valves Series R4V and R6V (Pilot Operated) General Size NG1 NG25 NG32 Interface Subplate mounting acc. ISO 6264 (IN 2434) Mounting Position As desired, horizontal mounting preferred Ambient Temperature -2 C to +8 C (-4 F to +176 F) Hydraulic Operating Pressure Ports P or A and X up to 35 Bar (575 PSI), Port T or B and Y depressurized Pressure Range 15, 21, 35 Bar (1523, 345, 575 PSI) Nominal Flow Series R4V 15 LPM (39.7 GPM) 35 LPM (92.6 GPM) 65 LPM (172. GPM) Series R6V 25 LPM (66.1 GPM) 5 LPM (132.3 GPM) 65 LPM (172. GPM) Fluid Hydraulic oil according to IN Viscosity Recommended 3 to 5 cst / mm²/s (139 to 232 SSU) Permitted 2 to 38 cst / mm²/s (93 to 1761 SSU) Fluid Temperature Recommended Maximum +3 C to +5 C (+86 F to +122 F) -2 C to +7 (-4 F to +158 F) Filtration ISO 446 (1999), 18/16/13 R4V and R6V with Vent Function General Size NG1 NG25 NG32 Interface Subplate mounting acc. ISO 6264 (IN 2434) Mounting Position Ambient Temperature Hydraulic Operating Pressure Pressure Range As desired, horizontal mounting preferred -2 C to +8 C (-4 F to +176 F) Ports P or A and X up to 35 Bar (575 PSI), Port T or B and Y depressurized 15, 21, 35 Bar (1523, 345, 575 PSI) Nominal Flow Series R4V 15 LPM (39.7 GPM) 35 LPM (92.6 GPM) 65 LPM (172. GPM) Series R6V 25 LPM (66.1 GPM) 5 LPM (132.3 GPM) 65 LPM (172. GPM) Fluid Hydraulic oil according to IN Viscosity Recommended 3 to 5 cst /mm²/s (139 to 232 SSU) Permitted 2 to 38 cst / mm²/s (93 to 1761 SSU) Fluid Temperature -2 C to +7 (-4 F to +158 F) Filtration ISO 446 (1999), 18/16/13 Electrical (solenoid) uty Cycle 1% E CAUTION: Coil temperature up to 18 C (356 F) Solenoid Connector Connector acc. to EN Protection Class IP65 in accordance with EN 6529 (plugged and mounted) Code GR GQ GAR GAG W3 W31 Supply Voltage 12V 24V 98V 25V 11 at 5Hz 23 at 5Hz 12 at 6Hz 24 at 6Hz Supply Tolerance Power Consumption Hold 31W 31W 31W 31W 78W 78W In Rush 31W 31W 31W 31W 264W 264W Switching Frequency Wiring Minimum Wiring Length Maximum R4V-R6V RS_R RS_M.indd, dd 16, (C), 72 (AC) switchings/hour maximum 3 x 1.5 mm² Recommended 5 m (164 ft.) Recommended 6
9 Performance Curves Pressure Control Valves Series R4V and R6V (Pilot Operated) The performance curves are measured with external drain. For internal drain the tank pressure has to be added to curve. R4V-R6V RS_R RS_M.indd, dd 7
10 imensions Pressure Control Valves Series R4V (Pilot Operated) R4V-R6V RS_R RS_M.indd, dd 8
11 imensions Inch equivalents for millimeter dimensions are shown in (**) Pressure Control Valves Series R4V (Pilot Operated) NG ISO-code x1 x2 x3 x4 x5 x6 x7 y1 y2 y3 y4 y5 y * (1.69) (1.41) (.85) (.28) (.85) (.) (2.63) (2.31) (1.31) (.31) (.56) * (2.37) (1.94) (1.56) (.44) (.81) (.) (3.13) (2.87) (1.56) (.25) (.63) * (3.31) (2.66) (2.34) (1.66) (.66) (.97) (.) (3.81) (3.65) (1.91) (.15) (.84) Tolerance at X and Y pin holes and screw holes ±.1, at port holes ±.2. NG ISO-code B1 B2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 L * (3.44) (1.31) (3.27) (.83) (2.46) (1.14) (3.73) (5.63) (7.13) (5.76) * (4.13) (1.56) (4.31) (1.14) (3.5) (1.37) (4.99) (5.63) (7.13) (5.76) * (4.72) (1.91) (4.72) (1.14) (3.92) (1.2) (5.68) (5.63) (7.13) (5.76) NG ISO-code d1max d2max d3 t3 d4 t4 d5 d * M (.59) (.28) (.28) (.31) (.63) (.43) (.67) * M (.92) (.28) (.28) (.31) (.71) (.43) (.67) * M (1.26) (.28) (.28) (.31) (.79) (.43) (.67) Seal NG ISO-code Bolt Kit Nitrile Fuorocarbon Surface Finish *-97 BK55 4xM1 x 35-IN Nm S S (46.5 lb.-ft.) ±15% *-97 BK485 4xM1 x 45-IN Nm S S (46.5 lb.-ft.) ±15% *-97 BK56 6xM1 x 45-IN Nm S S (46.5 lb.-ft.) ±15% NG ISO-code Subplate Size *-97 SPP3M6B91 A, B = 3/4" BSPP x, y = 1/4" BSPP *-97 SPP6M8B91 A, B = 1" BSPP x, y = 1/4" BSPP *-97 SPP1M12B91 A, B = 1 1/2" BSPP x, y = 1/4" BSPP R4V-R6V RS_R RS_M.indd, dd 9
12 imensions Pressure Control Valves Series R6V (Pilot Operated) Y: external drain port G 1/8" R4V-R6V RS_R RS_M.indd, dd 1
13 imensions Inch equivalents for millimeter dimensions are shown in (**) Pressure Control Valves Series R6V (Pilot Operated) NG ISO-code x1 x2 x3 x4 x5 x6 x7 y1 y2 y3 y4 y5 y * (2.12) (1.87) (.) (.87) (.87) (2.12) (1.6) * (2.63) (2.19) (.94) (.44) (1.31) (2.76) (1.38) * (3.5) (3.) (1.25) (.5) (1.75) (3.25) (1.63) Tolerance at X and Y pin holes and screw holes ±.1, at port holes ±.2. NG ISO-code B1 B2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 L * (3.15) (1.6) (4.49) (1.6) (3.46) (.98) (.98) (2.7) (4.67) (5.55) (7.9) (1.16) * (3.94) (1.38) (4.63) (1.79) (3.6) (.98) (.47) (1.49) (4.9) (5.55) (7.9) (1.44) * (4.72) (1.63) (4.83) (2.5) (3.82) (.98) (.53) (1.77) (6.2) (5.55) (7.9) (1.83) NG ISO-code d1max d2max d3 t3 d4 t4 d5 d * M (.58) (.19) (.3) (.39) (.79) (.53) (.79) * M (.92) (.25) (.3) (.39) (1.6) (.69) (.98) * M (1.26) (.25) (.3) (.39) (1.1) (.79) (1.18) Seal NG ISO-code Bolt Kit Nitrile Fluorocarbon Surface Finish *-97 BK494 4xM12 x 45-IN Nm S S (79.6 lb.-ft.) ±15% *-97 BK366 4xM16 x 7-IN Nm S S (194.7 lb.-ft.) ±15% *-97 BK57 4xM18 x 75-IN Nm S S (293.5 lb.-ft.) ±15% NG ISO-code Subplate Size *-97 SPP3R6B91 P, T = 3/4" BSPP x = 1/4" BSPP *-97 SPP6R8B91 P, T = 1 1/4" BSPP x = 1/4" BSPP *-97 SPP1R12B91 P, T = 1 1/2" BSPP x, y = 1/4" BSPP R4V-R6V RS_R RS_M.indd, dd 11
14 imensions Pressure Control Valves Series R4V with Vent Function R4V-R6V RS_R RS_M.indd, dd 12
15 imensions Inch equivalents for millimeter dimensions are shown in (**) Pressure Control Valves Series R4V with Vent Function NG ISO-code x1 x2 x3 x4 x5 x6 x7 y1 y2 y3 y4 y5 y * (1.69) (1.41) (.85) (.28) (.85) (.) (2.63) (2.31) (1.31) (.31) (.56) * (2.37) (1.94) (1.56) (.44) (.81) (.) (3.13) (2.87) (1.56) (.25) (.63) * (3.31) (2.66) (2.34) (1.66) (.66) (.97) (.) (3.81) (3.65) (1.91) (.15) (.84) Tolerance at X and Y pin holes and screw holes ±.1, at port holes ±.2. NG ISO-code B1 B2 B3 H1 H2 H3 H4 L1 L2 L3 L4 L5 L6 L * (3.44) (1.31) (2.76) (5.12) (.83) (2.7) (4.31) (1.14) (3.73) (5.63) (7.13) (6.52) (5.7) * (4.13) (1.59) (2.76) (6.16) (1.14) (3.74) (5.35) (1.37) (4.99) (5.63) (7.13) (6.52) (5.7) * (4.72) (1.91) (2.76) (6.57) (1.14) (4.15) (5.77) (1.2) (5.68) (5.63) (7.13) (6.52) (5.7) NG ISO-code d1max d2max d3 t3 d4 t4 d5 d * M (.59) (.28) (.28) (.31) (.63) (.43) (.67) * M (.92) (.28) (.28) (.31) (.71) (.43) (.67) * M (1.26) (.28) (.28) (.31) (.79) (.43) (.67) Seal NG ISO-code Bolt Kit Nitrile Fluorocarbon Surface Finish *-97 BK55 4xM1 x 35-IN Nm S S (46.5 lb.-ft.) ±15% *-97 BK485 4xM1 x 45-IN Nm S S (46.5 lb.-ft.) ±15% *-97 BK56 6xM1 x 45-IN Nm S S (46.5 lb.-ft.) ±15% VV1* S S * Please combine seal kit of one size with seal kit of VV1 solenoid for complete seal kit. NG ISO-code Subplate Size *-97 SPP3M6B91 A, B = 3/4" BSPP x, y = 1/4" BSPP *-97 SPP6M8B91 A, B = 1" BSPP x, y = 1/4" BSPP *-97 SPP1M12B91 A, B = 1 1/2" BSPP x, y = 1/4" BSPP R4V-R6V RS_R RS_M.indd, dd 13
16 imensions Pressure Control Valves Series R6V with Vent Function Y: external drain port 1/8" BSPP R4V-R6V RS_R RS_M.indd, dd 14
17 imensions Inch equivalents for millimeter dimensions are shown in (**) Pressure Control Valves Series R6V with Vent Function NG ISO-code x1 x2 x3 x4 x5 x6 x7 y1 y2 y3 y4 y5 y * (2.12) (1.87) (.) (.87) (.87) (2.12) (1.6) * (2.63) (2.19) (.91) (.44) (1.31) (2.76) (1.38) * (3.5) (3.) (1.25) (.5) (1.75) (3.25) (1.63) Tolerance at X and Y pin holes and screw holes ±.1, at port holes ±.2. NG ISO-code B1 B2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 L * (3.15) (1.6) (8.11) (1.6) (3.46) (5.37) (.98) (.47) (2.7) (4.67) (6.45) (7.9) (1.44) * (3.94) (1.38) (8.27) (1.79) (3.6) (5.51) (.98) (.47) (1.49) (4.9) (6.45) (7.9) (1.44) * (4.72) (1.63) (8.48) (2.5) (3.82) (5.73) (.98) (.47) (1.77) (6.2) (6.45) (7.9) (1.44) NG ISO-code d1max d2max d3 t3 d4 t4 d5 d * M (.58) (.19) (.3) (.39) (.79) (.53) (.79) * M (.92) (.25) (.3) (.39) (1.6) (.69) (.98) * M (1.26) (.25) (.3) (.39) (1.1) (.79) (1.18) Seal NG ISO-code Bolt Kit Nitrile Fluorocarbon Surface Finish *-97 BK494 4xM12 x 45-IN Nm S S (79.6 lb.-ft.) ±15% *-97 BK366 4xM16 x 7-IN Nm S S (194.7 lb.-ft.) ±15% *-97 BK57 4xM18 x 75-IN Nm S S (293.5 lb.-ft.) ±15% NG ISO-code Subplate Size *-97 SPP3R6B91 P, T = 3/4" BSPP x = 1/4" BSPP *-97 SPP6R8B91 P, T = 1 1/4" BSPP x = 1/4" BSPP *-97 SPP1R12B91 P, T = 1 1/2" BSPP x, y = 1/4" BSPP R4V-R6V RS_R RS_M.indd, dd 15
18 Technical Information General escription Series VS pressure relief valve is a direct operated spool valve for subplate mounting with internal drain to port T. The connection and function is according to ISO Specifiaction Pressure Relief Valves Series VS Size NFPA 3 / NG6 Mounting Interface ISO 6264 Mounting Position Unrestricted Ambient Temperature Range -2 C to +7 C (-4 F to +158 F) Working Pressure Port P: 35 Bar (575 PSI) Port T: depressurized Pressure Range 25 Bar (363 PSI) 64 Bar (928 PSI) 16 Bar (232 PSI) 21 Bar (345 PSI) 35 Bar (575 PSI) Nominal Flow 25 LPM (6.6 GPM) Pressure Fluid Hydraulic oil as per IN Fluid Temperature Recommended +3 C to +5 C (+86 F to +122 F) Permitted -2 C to +7 C (-4 F to +158 F) Viscosity Recommended 3 to 5 cst/mm 2 /s (139 to 232 SSU) Permitted 2 to 38 cst / mm 2 /s (93 to 1761 SSU) Filtration ISO 446 (1999), 18/16/13 Ordering Information Features Spool type valve. Manifold mounting. 5 pressure ranges. 2 adjustment modes. VS A 6 V Pressure Relief Valve Pressure Range Adjustment Screw with Hexagon Socket Size Seal Fluorcarbon Gage Port Lock esign Series NOTE: Not required when ordering. Code escription Bar (363 PSI) Bar (928 PSI) Bar (232 PSI) Bar (345 PSI) Bar (575 PSI) Code escription 6 NFPA 3 / NG6 Code Omit Z Code escription G BSPP 1/4" M M 12x1.5 escription Normal Cylinder Lock Weight: 1.3 kg (2.9 lbs.) VS.indd, dd 16
19 Performance Curves PSI Bar 58 4 Maximum Setting Pressure 25 Bar (363 PSI) Pressure Relief Valves Series VS PSI Bar Maximum Setting Pressure 64 Bar (928 PSI) Pressure pe Pressure pe p Min e 29 2 p min e LPM GPM Flow (Q) LPM GPM Flow (Q) VS.indd, dd 17
20 imensions Inch equivalents for millimeter dimensions are shown in (**) Gage Port G 6.4 (.25) Pressure Relief Valves Series VS 46. (1.81) 5. (1.97) Gage Port Option C 2.5 (.1) Ø1. (.39) 36. (1.42) Gage Port Option M 22 Ø5.5 (.22) 8.5 (3.17) 4.5 (1.59) P 69. (2.72) 165. (6.5) Port A plug mounted (1.81) (1.22) A B 32.5 (1.28) 19.5 (.77) 5.5 (.22) 165. (6.5) Surface Finish Bolt kit IN Seal Fluorocarbon M5x3-4pcs 8.1Nm (6. lb.-ft.) SK-VB/VM/VS V Mounting Pattern ISO *-97 (NFPA 3, CETOP 3, NG6) Inch equivalents for millimeter dimensions are shown in (**) Bolt VS.indd, dd 18
21 Technical Information General escription Series R4U subplate mounted unloading valves are used to unload a circuit at low pressure. The mechanically adjustable pressure signal to unload the main stage has to be applied to port X. The pressure differential between opening and closing is nominal 15% or 28% of the setting pressure: 15% for pressure ranges 35 Bar (575 PSI) and 28% for 15 Bar (1523 PSI) and 21 Bar (345 PSI). Typical applications are to unload the pumps in an accumulator circuit and to unload the low pressure stage of a double pump. In addition, Series R4U with vent function is vented by electrical operation. Features Pilot operated unloading valve. 3 pressure ranges. 2 switching types (series R4U with vent function). 3 adjustment modes: Hand knob Screw with locknut Key lock Pressure Unloading Valves Series R4U Performance Curves PSI 435 Bar 3 Minimum Pressure Curve Pressure p Flow (Q) % The performance curves are measured with external drain. For internal drain the tank pressure has to be added to curve. R4U.indd, dd 19
22 Ordering Information Pressure Unloading Valves Series R4U R 4 U 5 3 A Pressure Valve Interface Unloading Function Valve Size Code escription 3 NG1 6 NG25 1 NG32 Maximum Body Pressure Mounting 35 Bar (575 PSI) Pressure Range Code escription 1 up to 15 Bar (1523 PSI) 3 up to 21 Bar (345 PSI) 5 up to 35 Bar (575 PSI) Adjustment Pilot Oil rain Line Vent Valve Function Solenoid Voltage esign Series Seal Options Check with Factory Code escription 1 Nitrile 5 Fluorocarbon Code Interface Subplate 4 Mounting ISO 5781 Code escription 1 Hand Knob 32mm dia. Std. 3 Acorn Nut with Lead Seal 4 Key Lock Code escription 1 Internal 2 External from Subplate Code Omit GR GQ GAR GAG W3 W31 escription Standard without Vent Option 12 VC 24 VC 98 VC 25 VC 11V 5Hz/ 12V 6Hz 23V 5Hz/ 24V 6Hz Code escription Omit Standard without Vent Option 9 Solenoid not active unpress. circulation 11 Solenoid activivated unpress. circulation Weight: R4U3: R4U6: R4U1: Weight: R4U3: R4U6: R4U1: 2.7 kg (6. lbs.) 4.5 kg (9.9 lbs.) 6. kg (13.2 lbs.) with Vent 4.4 kg (9.7 lbs.) 6.2 kg (13.7 lbs.) 7.7 kg (17. lbs.) R4U.indd, dd 2
23 Specification Pressure Unloading Valves Series R4U General Size NG1 NG25 NG32 Interface Subplate mounting acc. ISO 5781 Mounting Position As desired, horizontal mounting preferred Ambient Temperature -2 C to +8 C (-4 F to +176 F) Hydraulic Operating Pressure Ports A and X up to 35 Bar (575 PSI), Ports B and Y depressurized Pressure Range 15, 21, 35 Bar (1523, 345, 575 PSI) Pressure ifferential 15% for pressure range 35 Bar (2538 PSI) 28% for pressure ranges 15 Bar (1523 PSI) and 25 Bar (3625 PSI) Nominal 15 LPM 35 LPM 65 LPM Flow (39.7 GPM) (92.6 GPM) (172. GPM) Pressure Fluid Hydraulic oil according to IN Viscosity Recommended 3 to 5 cst / mm²/s (139 to 232 SSU) Maximum 2 to 38 cst / mm²/s ( 93 to 1761 SSU) Pressure Fluid Temperature Recommended +3 C to +5 C (+86 F to +122 F) Maximum -2 C to +7 C (-4 F to +158 F) Filtration ISO 446 (1999), 18/16/13 With Vent Function General Size NG1 NG25 NG32 Interface Subplate mounting acc. ISO 5781 Mounting Position As desired, horizontal mounting preferred Ambient Temperature -2 C to +8 C (-4 F to +176 F) Hydraulic Operating Pressure Ports A and X up to 35 Bar (575 PSI), Ports B and Y depressurized Pressure Range 15, 21, 35 Bar (1523, 345, 575 PSI) Pressure ifferential 15% for pressure range 35 Bar (575 PSI) 28% for pressure ranges 15 Bar (1523 PSI) and 25 Bar (3625 PSI) Nominal 15 LPM 35 LPM 65 LPM Flow (39.7 GPM) (92.6 GPM) (172. GPM) Pressure Fluid Hydraulic oil according to IN Viscosity Recommended 3 to 5 cst / mm²/s (139 to 232 SSU) Maximum 2 to 38 cst / mm²/s (93 to 1761 SSU) Pressure Fluid Temperature Recommended + 3 C to +5 C (+86 F to +122 F) Maximum -2 C to +7 C (-4 F to +158 F) Filtration ISO 446 (1999), 18/16/13 Electrical (solenoid) uty Cycle 1% E CAUTION: Coil temperature up to 18 C (356 F) possible Max. Switching Frequency 16, (C), 72 (AC) Protection Class IP65 in accordance with EN 6529 (plugged and mounted) Code GR GQ GAR GAG W3 W31 Supply Voltage 12V 24V 98V 25V 11 at 5Hz 23 at 5Hz 12 at 6Hz 24 at 6Hz Supply Tolerance Power Consumption Hold 31W 31W 31W 31W 78W 78W R4U.indd, dd In Rush 31W 31W 31W 31W 264W 264W Solenoid Connection Connector as per EN Wiring Minimum Wiring Length Maximum 3 x 1.5 mm² recommended 5 m (164 ft.) recommended 21
24 imensions Pressure Unloading Valves Series R4U R4U.indd, dd 22
25 imensions Inch equivalents for millimeter dimensions are shown in (**) Pressure Unloading Valves Series R4U NG ISO-code x1 x2 x3 x4 x5 x6 x7 y1 y2 y3 y4 y5 y (1.69) (1.41).85) (.28) (.85) (1.25) (2.63) (2.31) (1.31) (.31) (2.37) (1.94) (1.56) (.44) (.81) (1.75) (3.13) (2.87) (1.56) (.25) (3.31) (2.66) (2.34) (1.66) (.66) (.97) (2.47) (3.81) (3.65) (1.91) (.15) Tolerance at X and Y pin holes and screw holes ±.1, at port holes ±.2. NG ISO-code B1 B2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 L (3.44) (1.31) (3.27) (.83) (2.46) (1.14) (3.73) (5.55) (7.13) (4.13) (1.56) (4.31) (1.14) (3.5) (1.37) (4.99) (5.55) (7.13) (4.72) (1.91) (4.72) (1.14) (3.92) (1.2) (5.68) (5.55) (7.13) NG ISO-code d1max d2max d3 t3 d4 t4 d5 d M (.59) (.28) (.28) (.31) (.63) (.43) (.67) M (.92) (.28) (.28) (.31) (.71) (.43) (.67) M (1.26) (.28) (.28) (.31) (.79) (.43) (.67) Seal NG ISO-code Bolt Kit Nitrile Fluorocarbon Surface Finish BK55 4xM1 x 35-IN Nm S S (46.5 lb.-ft.) ±15% BK485 4xM1 x 45-IN Nm S S (46.5 lb.-ft.) ±15% BK56 6xM1 x 45-IN Nm S S (46.5 lb.-ft.) ±15% NG ISO-code Subplate Size SPP3M6B91 A, B = 3/4" BSPP x, y = 1/4" BSPP SPP6M8B91 A, B = 1" BSPP x, y = 1/4" BSPP SPP1M12B91 A, B = 1 1/2" BSPP x, y = 1/4" BSPP R4U.indd, dd 23
26 imensions Pressure Unloading Valves Series R4U with Vent Function R4U.indd, dd 24
27 imensions Inch equivalents for millimeter dimensions are shown in (**) Pressure Unloading Valves Series R4U with Vent Function 3 NG ISO-code x1 x2 x3 x4 x5 x6 x7 y1 y2 y3 y4 y5 y (1.69) (1.41) (.85) (.28) (.85) (1.25) (2.63) (2.31) (1.31) (.31) (2.37) (1.94) (1.56) (.44) (.81) (1.75) (3.13) (2.87) (1.56) (.25) (3.31) (2.66) (2.34) (1.66) (.66) (.97) (2.47) (3.81) (3.65) (1.91) (.15) Tolerance at X and Y pin holes and screw holes ±.1, at port holes ±.2. NG ISO-code B1 B2 B3 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 L (3.44) (1.31) (2.76) (5.12) (.83) (2.7) (4.13) (1.14) (3.73) (5.55) (7.13) (6.52) (4.13) (1.56) (2.76) (6.16) (1.14) (3.74) (5.35) (1.37) (4.99) (5.55) (7.13) (6.52) (4.72) (1.91) (2.76) (6.57) (1.14) (4.15) (5.77) (1.2) (5.68) (5.55) (7.13) (6.52) NG ISO-code d1max d2max d3 t3 d4 t4 d5 d M (.59) (.28) (.28) (.31) (.63) (.43) (.67) M (.92) (.28) (.28) (.31) (.71) (.43) (.67) M (1.26) (.28) (.28) (.31) (.79) (.43) (.67) Seal NG ISO-code Bolt Kit Nitrile Fluorocarbon Surface Finish BK55 4xM1 x 35-IN Nm S * S * (46.5 lb.-ft.) ±15% BK485 4xM1 x 45-IN Nm S * S * (46.5 lb.-ft.) ±15% BK56 6xM1 x 45-IN Nm S * S * (46.5 lb.-ft.) ±15% VV1 S S * Please combine seal kit of one size with seal kit of VV1 C / AC solenoid for complete seal kit. NG ISO-code Subplate Size SPP3M6B91 A, B = 3/4" BSPP x, y = 1/4" BSPP SPP6M8B91 A, B = 1" BSPP x, y = 1/4" BSPP SPP1M12B91 A, B = 1 1/2" BSPP x, y = 1/4" BSPP R4U.indd, dd 25
28 Technical Information General escription Pressure Reducing Valves Series R4R Series R4R pressure reducing valves are used to control the pressure in the secondary part of the hydraulic system. Independent of the primary pressure the secondary pressure is reduced to the pressure setting. In order to avoid undesired motion the valves are normally closed. B A X Y Specification Size NG1, NG25, NG32 Interface Subplate mounting acc. ISO 5781 Mounting Pos. As desired, horizontal mounting preferred Ambient Temp. -2 C to +8 C (-4 F to +176 F) Max. Oper. Ports A, B and X: Pressure 35 Bar (575 PSI), Port Y: depressurized Pressure up to 15, 21, 35 Bar Range (1523, 345, 575 PSI) Nominal Flow Size NG1: 15 LPM (39.7 GPM) Size NG25: 35 LPM (92.6 GPM) Size NG32: 5 LPM (132.3 GPM) Pressure Fluid Hydraulic oil according to IN Pressure Fluid Recommended: +3C to +5 C Temperature (86 F to +122 F) Maximum: -2 C to +7 C (-4 F to +158 F) Viscosity Recommended: 3 to 5 cst (mm 2 /s) Maximum: 2 to 38 cst (mm 2 /s) Filtration ISO 446 (1999), 18/16/13 Ordering Information Features Subplate mounting acc. to ISO Normally closed to avoid unintended motion. 3 pressure ranges. Three adjustment modes: Hand knob Acorn nut with lead seal Key lock R 4 R 5 7 B Pressure Reducing Valve Code Interface Subplate 4 Mounting ISO 5781 R4R.indd, dd Interface Reducing Function Size Code escription 3 NG1 6 NG25 1 NG32 Mounting: Subplate mounting Maximum Body Pressure Mounting 35 Bar (575 PSI) 26 Pressure Range Code escription 1 up to 15 Bar (1523 PSI) 3 up to 21 Bar (345 PSI) 5 up to 35 Bar (575 PSI) Adjustment Code escription 1 Hand Knob 32mm dia. Std. 3 Acorn Nut with Lead Seal 4 Key Lock Pilot Oil Weight: R4R3: R4R6: R4R1: esign Series Seal Code escription 1 Nitrile 5 Fluorocarbon 4.8 kg (1.6 lbs.) 7.2 kg (15.9 lbs.) 13.5 kg (29.8 lbs.) Options Check with Factory Code escription Pilot rain 1 Internal External from Y 2 Internal External from Y1
29 Performance Curves R4R3 1) Reduced Pressure pa PSI Bar Reduced Pressure pa versus Flow Q Pressure Reducing Valves Series R4R Pressure p PSI Bar Minimum Pressure Curve LPM GPM Flow (Q) LPM GPM Flow (Q) R4R6 1) PSI 58 Bar 4 Reduced Pressure pa versus Flow Q Reduced Pressure pa LPM GPM Flow (Q) R4R1 1) 1) Measured at 35 Bar (575 PSI) primary pressure pb. R4R.indd, dd 27
30 imensions Pressure Reducing Valves Series R4R R4R.indd, dd 28
31 imensions Inch equivalents for millimeter dimensions are shown in (**) Pressure Reducing Valves Series R4R NG ISO-code x1 x2 x3 x4 x5 x6 x7 y1 y2 y3 y4 y5 y (1.69) (1.41) (.85) (.28) (1.25) (2.63) (1.31) (.31) (2.37) (1.94) (1.56) (.44) (1.75) (3.13) (1.56) (.25) (3.31) (2.66) (2.34) (1.66) (.66) (2.47) (3.81) (1.92) (.15) Tolerance for all dimensions ±.2 NG ISO-code B1 B2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 L (3.44) (1.31) (3.27) (.83) (2.46) (1.14) (3.73) (2.39) (5.55) (7.13) (1.52) (4.13) (1.56) (4.31) (1.14) (3.5) (1.37) (4.99) (2.39) (5.55) (7.13) (1.52) (4.72) (1.91) (4.72) (1.14) (3.92) (1.2) (5.68) (2.39) (5.55) (7.13) (1.52) NG ISO-code d1max d2max d3 t3 d4 t4 d5 d M (.59) (.28) (.28) (.31) (.63) (.43) (.67) M (.92) (.28) (.28) (.31) (.71) (.43) (.67) M (1.26) (.28) (.28) (.31) (.79) (.43) (.67) Seal NG ISO-code Bolt Kit Nitrile Fluorocarbon Surface Finish BK55 4xM1 x 35-IN Nm S S (46.5 lb.-ft.) ±15% BK485 4xM1 x 45-IN Nm S S (46.5 lb.-ft.) ±15% BK56 6xM1 x 45-IN Nm S S (46.5 lb.-ft.) ±15% NG ISO-code Subplate Size SPP3M6B91 A, B = 3/4" BSPP x, y = 1/4" BSPP SPP6M8B91 A, B = 1" BSPP x, y = 1/4" BSPP SPP1M12B91 A, B = 1 1/2" BSPP x, y = 1/4" BSPP R4R.indd, dd 29
32 Technical Information General escription Series VM direct operated, pressure reducing valve with manual adjustment. Series VM is a direct-controlled, spring loaded 3-way pressure reducing valve, that is open in neutral position. The valve closes the connection from P to A (NG6) or B to A (NG1) when the pre-set pressure is exceeded. Pressure Reducing Valves Series VM NG6 NG6 If the pressure increases due to an external influence in connection A, the spool moves and opens the connection from A to T (NG6) or A to Y (NG1) until the pre-set pressure is reached. NG1 NG6 Features Spool type valve. Manifold mounting acc. to ISO pressure ranges at NG6. 3 pressure ranges at NG1. 2 adjustment modes. A P T Ordering Information B Y A NG1 V M A V Pressure Reducing Valve Maximum Pressure Setting Adjustment Screw with Hexagon Socket Size Seal Fluorocarbon Gage Port Lock esign Series NOTE: Not required when ordering. Code escription 25 1) 25 Bar (363 PSI) Bar (928 PSI) 125 2) 125 Bar (1813 PSI) 16 1) 16 Bar (232 PSI) Bar (345 PSI) 35 1) 35 Bar (575 PSI) Code Omit Z escription No Lock Cylinder Lock 1) NG6 only 2) NG1 only Code escription 6 NG6 1 NG1 Code escription G 1) 1/4" BSPP M M18x1.5 2) M12x1.5 1) 1) NG6 only 2) NG1 only Weight: VM*A6 VM*A1 1.3 kg (2.9 lbs.) 3.7 kg (8.2 lbs.) VM.indd, dd 3
33 Specification Pressure Reducing Valves Series VM General Size NG6 NG1 Interface Subplate mounting acc. ISO 5781 Mounting Position Unrestricted Ambient Temperature -2 C to +7 (-4 F to +158 F) Hydraulic Working Pressure Ports P and A 35 Bar (575 PSI) Ports A and B 21 Bar (345 PSI) Port T depressurized Port Y depressurized Pressure Range 25, 64, 16, 21, 35 Bar 64, 125, 21 Bar (363, 928, 232, 345, 575 PSI) (928, 1813, 345 PSI) Nominal 25 LPM 6 LPM Flow (6.6 GPM) (15.9 GPM) Pressure Fluid Hydraulic oil according to IN Viscosity Recommended 3 to 5 cst / mm²/s (139 to 232 SSU) Maximum 2 to 38 cst / mm²/s (93 to 1761 SSU) Pressure Fluid Temperature Recommended +3 C to +5 C (+86 F to +122 F) Permitted -2 C to +7 (-4 F to +158 F) Filtration ISO 446 (1999), 18/16/13 VM.indd, dd 31
34 Performance Curves VM*6 Pressure Reducing Valves Series VM PSI 58 Bar 4 Maximum Pressure Setting 25 Bar (363 PSI) PSI 116 Bar 8 Maximum Pressure Setting 64 Bar ( 928 PSI) Pressure pe 29 2 Pressure pe LPM -15 GPM Flow (Q) LPM -15 GPM Flow (Q) PSI Bar Maximum Pressure Setting 16 Bar (232 PSI) or 21 Bar ( 345 PSI) 29 2 Pressure pe LPM -15 GPM Flow (Q) VM*1 PSI Bar Maximum Pressure Setting 64 Bar ( 928 PSI) PSI Bar Maximum Pressure Setting 21 Bar ( 345 PSI) Pressure pe Pressure pe LPM GPM Flow (Q) VM.indd, dd LPM GPM Flow (Q) 32
35 imensions VM*6 Inch equivalents for millimeter dimensions are shown in (**) Pressure Reducing Valves Series VM Surface Finish Bolt Kit IN Seal Fluorocarbon BK375 4x M5x3 8.1 Nm (6. lb.-ft.) SK-VB/VM/VS-V Mounting Pattern ISO (NFPA 3, CETOP 3, NG6) Inch equivalents for millimeter dimensions are shown in (**) VM.indd, dd 33
36 imensions VM*1 Pressure Reducing Valves Series VM Inch equivalents for millimeter dimensions are shown in (**) Gage Port M18x (1.3) 66. (2.6) 35. (1.38) 6. (.24) 4.5 (.18) (1.33) (9.55) for key removing 219. (2.6) for lock removing (1.18) 11. (.43) 2. (.8) (7.44) 25.4 (1.) 42.9 (1.69) (2.63) (1.31) 9. (3.54) Surface Finish Bolt Kit IN Seal Fluorocarbon BK389 4x M1x5 65 Nm (47.9 lb.-ft.) SK-VB/VM-A1V Mounting Pattern ISO Inch equivalents for millimeter dimensions are shown in (**) 7.9 (.31) 7.1 (.28) 35.7 (1.41) 31.8 (1.25) 3.5 (1.2) 21.4 (.84) 42.9 (1.69) Subplate SPP3M6B91 Size A, B = 3/4" BSPP x, y = 1/4" BSPP 33.3 (1.31) 66.7 (2.63) 58.7 (2.31) 14.7 (.58) A Y X B 7.5 (.3) 84. (3.31) min. 92. (3.62) max. VM.indd, dd 4.8 (.19) M1 61. (2.4) 34
37 Notes VM.indd, dd 35
38 Technical Information General escription Series R4S pilot operated sequence valves enable a hydraulic system to operate in a pressure sequence. When the system pressure reaches the setting pressure the valve opens and permits flow to the secondary sub-system. Sequence Valves Series R4S Features Pilot-operated sequence valve. 3 pressure ranges. 3 adjustment modes: Hand knob Acorn nut with lead seal Key lock Ordering Information R 4 S A Pressure Valve Interface Relief Function Size Code escription 3 NG1 6 NG25 1 NG32 Maximum Body Pressure Mounting 35 Bar (575 PSI) Pressure Range Code escription 1 up to 15 Bar (1523 PSI) 3 up to 21 Bar (345 PSI) 5 up to 35 Bar (575 PSI) Adjustment External rain from Subplate esign Series Seal Code escription 1 Nitrile 5 Fluorocarbon Code Interface Subplate 4 Mounting ISO 5781 Code escription 1 Hand Knob 32mm dia. Std. 3 Acorn Nut with Lead Seal 4 Key Lock Weight: R4S3: R4S6: R4S1: 2.7 kg (6. lbs.) 4.5 kg (9. lbs.) 6. kg (13.2 lbs.) R4S.indd, dd 36
39 Technical Information Specification Sequence Valves Series R4S General Size NG1 NG25 NG32 Interface Subplate mounting acc. ISO 5781 Mounting Position As desired, horizontal mounting preferred Ambient Temperature -2 C to +8 C (-4 F to +176 F) Hydraulic Operating Pressure Ports A, B and X up to 35 Bar (575 PSI), Port Y: depressurized Pressure Range up to 15, 21, 35 Bar (1523, 345, 575 PSI) Nominal 15 LPM 35 LPM 65 LPM Flow (39.7 GPM) (92.6 GPM) (172. GPM) Pressure Fluid Hydraulic oil according to IN Viscosity Recommended 3 to 5 cst / mm²/s (139 to 232 SSU) Maximum 2 to 38 cst / mm²/s (93 to 1761 SSU) Pressure Fluid Temperature Recommended + 3 C to +5 C (+86 F to +122 F) Maximum -2 C to +7 (-4 F to +158 F) Filtration ISO 446 (1999), 18/16/13 Performance Curves Typical pressure curves at closing point P1 = setting pressure P2 = operating pressure Note: Time and pressure underlap depend on the characteristics of a specific system. R4S.indd, dd 37
40 imensions Sequence Valves Series R4S R4S.indd, dd 38
41 imensions Inch equivalents for millimeter dimensions are shown in (**) Sequence Valves Series R4S NG ISO-code x1 x2 x3 x4 x5 x6 x7 y1 y2 y3 y4 y5 y (1.69) (1.41) (.85) (.28) (.85) (1.25) (2.63) (2.31) (1.31) (.31) (2.37) (1.94) (1.56) (.44) (.81) (1.75) (3.13) (2.87) (1.56) (.25) (3.31) (2.66) (2.34) (1.66) (.66) (.97) (2.47) (3.81) (3.65) (1.91) (.15) Tolerance at X and Y pin holes and screw holes ±.1, at port holes ±.2. NG ISO-code B1 B2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 L (3.44) (1.31) (3.27) (.83) (2.46) (1.14) (3.73) (5.55) (7.13) (4.13) (1.56) (4.31) (1.14) (3.5) (1.37) (4.99) (5.55) (7.13) (4.72) (1.91) (4.72) (1.14) (3.92) (1.2) (5.68) (5.55) (7.13) NG ISO-code d1max d2max d3 t3 d4 t4 d5 d M (.59) (.28) (.28) (.31) (.63) (.43) (.67) M (.92) (.28) (.28) (.31) (.71) (.43) (.67) M (1.26) (.28) (.28) (.31) (.79) (.43) (.67) Seal NG ISO-code Bolt Kit Nitrile Fluorocarbon Surface Finish BK55 4xM1 x 35-IN Nm S S (46.5 lb.-ft.) ±15% BK485 4xM1 x 45-IN Nm S S (46.5 lb.-ft.) ±15% BK56 6xM1 x 45-IN Nm S S (46.5 lb.-ft.) ±15% NG ISO-code Subplate Size SPP3M6B91 A, B = 3/4" BSPP x, y = 1/4" BSPP SPP6M8B91 A, B = 1" BSPP x, y = 1/4" BSPP SPP1M12B91 A, B = 1 1/2" BSPP x, y = 1/4" BSPP R4S.indd, dd 39
42 Technical Information General escription Sequence Valves Series VB Series VB are direct operated pressure relief valves with manual adjustment. Series VB valves can also be used as pressure sequence valves because of the high pressure capability in the outlet port and the external drain port. P A NG6 T A B NG1 Y Specification Size NG6, NG1 Interface ISO 5791 Mounting Pos. Unrestricted Ambient Temp. -2 C to +8 C (-4 F to +176 F) Max. Operating Size 6: Ports P and A Pressure 35 Bar (575 PSI), Port T depressurized Size 1: Ports A and B 315 Bar (4568 PSI), Port Y depressurized Pressure Size 6: 25, 64, 16, 21, 35 Bar Range (363, 928, 232, 345, 575 PSI) Size 1: 64, 125, 21 Bar (928, 1813, 345 PSI) Nominal Flow Size 6: 25 LPM (6.6 GPM) Size 1: 6 LPM (15.9 GPM) Pressure Fluid Hydraulic oil according to IN Pressure Fluid Recommended: +3C to +5 C Temperature (+86 F to +122 F) Permitted: -2 C to +7 C (-4 F to +158 F) Viscosity Recommended: 3 to 5 cst (mm 2 /s) Permitted: 2 to 38 cst (mm 2 /s) Filtration ISO 446 (1999), 18/16/13 B Features P Y A Spool valve. Manifold mounting. Five pressure ranges at NG6. Three pressure ranges at NG1. Two adjustment modes. T A VB*A6* VB*A1* Ordering Information VB A V Sequence Valve Maximum Pressure Setting Code escription 25 1) 25 Bar (363 PSI) Bar (938 PSI) 125 2) 125 Bar (1813 PSI) 16 1) 16 Bar (232 PSI) Bar (345 PSI) 35 1) 35 Bar (575 PSI) 1) only NG6 2) only NG1 Adjustment Screw with Hexagon Socket Size Code escription 6 NG6 1 NG1 Seal Fluorocarbon Gauge Port Code escription G 1) G 1/4" M M12x1.5 1) only NG6 Code Omit Z Lock escription No Lock Cylinder Lock Weight: VB*A6 VB*A1 esign Series NOTE: Not required when ordering. 1.3 kg (2.9 lbs.) 3.7 kg (8.2 lbs.) VB.indd, dd 4
43 Performance Curves VB*6 PSI 58 Bar 4 Maximum Setting Pressure 25 Bar (363 PSI) Sequence Valves Series VB PSI 116 Bar 8 Maximum. Setting Pressure 64 Bar (928 PSI) Pressure pe 29 2 Pressure pe P e min 29 2 P e min LPM GPM Flow (Q) LPM GPM Flow (Q) PSI 348 Bar 24 Maximum Setting Pressure 16 ( 232 PSI) or 21 Bar (345 PSI) Pressure pe P e min LPM GPM Flow (Q) VB*1 PSI 116 Bar 8 Maximum Setting Pressure 64 Bar (928 PSI) PSI 29 Bar 2 Maximum Setting Pressure 21 Bar (345 PSI) Pressure pe 58 4 Pressure pe P e min 58 4 P e min LPM GPM Flow (Q) LPM GPM Flow (Q) VB.indd, dd 41
44 imensions VB*6 Inch equivalents for millimeter dimensions are shown in (**) Sequence Valves Series VB Surface Finish Bolt Kit IN BK375 4x M5x3 7.6 Nm (5.6 lb.-ft.) ±15% Seal Fluorocarbon SK-VB/VM/VS V Mounting Pattern ISO (NFPA 3, CETOP 3, NG6) Inch equivalents for millimeter dimensions are shown in (**) 12.5 (.49) 5.1±.2 (.2) 12.7±.2 (.5) ± (1.59) 33. (1.3) 3.2±.2 (1.19) 21.5±.2 (.85) 31.±.1 (1.22) 25.9±.2 (1.2) 15.5±.2 (.61) A T P B.75±.1 (2.95) 32.5±.1 (1.28) 46. (1.81) VB.indd, dd max. 7.2 (.28) Ø4.2x4 deep (.17x.16) body length 8. (3.15) M5-1 deep (.2-.39) 42
45 imensions VB*1 Sequence Valves Series VB Inch equivalents for millimeter dimensions are shown in (**) Ø18. (.71) Ga ge Port M18x (2.6) 33. (1.3) Ø6. (.24) 4.5 (.18) (9.55) for lock removing (1.18) for key removing (1.3) 219. (8.62) Ø11. (.43) 35. (1.38) 2. (.8) Surface Finish Bolt Kit 189. (7.44) 25.4 (1.) 42.9 (1.69) IN BK389 4x M1x5 65 Nm (48 lb.-ft.) ±15% A X B 33.3 (1.31) 66.7 (2.63) 9. (3.54) Seal Fluorocarbon SK-VB/VM-A1V Y Subplate SPP3M6B91 Size A, B = 3/4" BSPP x, y = 1/4" BSPP Mounting Pattern ISO Inch equivalents for millimeter dimensions are shown in (**) VB.indd, dd 43
46 Technical Information General escription Series VBY pilot operated sequence valves consist of a pilot with manual adjustment and a main part with spool execution. The valve has an external drain. Sequence Valves Series VBY NG6 This valve can also be used as a pressure relief valve. Please observe hydraulic connection. A X Features Manifold mounting acc. to ISO Type VBY with external drain. Main stage spool type valve. Pilot stage seated type valve. 4 pressure ranges. 2 adjustment modes Screw with hexagon socket IN knob NG6 A P T NG1 B Y NG1 T Specification A P T B A X Y B Size NG6 NG1 Mounting Pattern ISO 5781 Mounting Position Ambient Temperature Ordering Information VBY As desired -2 C to +8 C (-4 F to +176 F) Operating Pressure, Ports P, A, B up to 315 Bar (4568 PSI) A, B, X up to 315 Bar (4568 PSI) External rain Port Pressure T up to 1 Bar (145 PSI) Y up to 1 Bar (145 PSI) Pressure Range Pressure Fluid Temperature 64, 16, 21, 315 Bar (928, 232, 345, 4568 PSI) -2 C to +7 C (-4 F to +158 F) Viscosity Range Recommended 3 to 5 cst / mm²/s (139 to 232 SSU) Permitted 2 to 38 cst / mm²/s (93 to 1761 SSU) Filtration ISO 446 (1999), 18/16/13 Pilot Oil Flow approx. 5 cm³/min approx. 1 cm³/min Pressure Relief Valve Pressure Range Code escription Bar (928 PSI) Bar (232 PSI) Bar (345 PSI) Bar (4568 PSI) Code A H Adjustment escription Adjustment Screw with Hexagon Socket Turning Knob with Cylinder Lock Size Code escription 6 NG6 1 NG1 Code N V Seal escription Nitrile Fluorocarbon esign Series NOTE: Not required when ordering. Weight: VBY*6 2.4 kg (5.29 lbs.) VBY*1 4.5 kg (9.92 lbs.) VBY.indd, dd 44
47 Performance Curves VBY*6 p/q measured at t = 5 C (122 F) and v = 36mm 2 /s Sequence Valves Series VBY PSI Bar Maximum Setting Range 64 Bar (928 PSI) PSI Bar Maximum Setting Range 21 Bar (345 PSI) Pressure p LPM GPM pmin e Flow (Q) Pressure p LPM GPM Flow (Q) PSI Bar Maximum Setting Range 16 Bar (232 PSI) PSI Bar Maximum Setting Range 315 Bar (4568 PSI) Pressure p Pressure p LPM GPM Flow (Q) LPM GPM Flow (Q) VBY.indd, dd 45
48 Performance Curves VBY*1 p/q measured at t = 5 C (122 F) and v = 36mm 2 /s Sequence Valves Series VBY PSI 116 Bar 8 Maximum Setting Range 64 Bar (928 PSI) PSI Bar Maximum Setting Range 21 Bar (345 PSI) Pressure p LPM GPM pmin e Flow (Q) Pressure p LPM GPM Flow (Q) PSI Bar Maximum Setting Range 16 Bar (232 PSI) PSI Bar Maximum Setting Range 315 Bar (4568 PSI) Pressure p Pressure p LPM GPM Flow (Q) LPM GPM Flow (Q) VBY.indd, dd 46
49 imensions VBY*6 Inch equivalents for millimeter dimensions are shown in (**) Sequence Valves Series VBY 31. (1.22) 7. (.28) 13.5 (.53) 4.5 (1.59) (4.51) (5.69) max (7.64) max (6.89) 48. (1.89) 8. (.31) 13. (.51) 65. (2.56) 126. (4.96) 22.5 (.89) 45. (1.77).5 (.2) 45. (1.77) Surface Finish Bolt Kit IN Mounting Pattern ISO (NFPA 3, CETOP 3, NG6) Inch equivalents for millimeter dimensions are shown in (**) BK375 4x M5x3 7.5 Nm (5.5 lb.-ft.) Seal Nitrile: SK-VB/VM/VS Fluorocarbon: SK-VB/VM/VS V VBY.indd, dd 47
50 imensions VBY*1 Inch equivalents for millimeter dimensions are shown in (**) Sequence Valves Series VBY Pin at VBY 25.4 (1.) 42.9 (1.69) 21.4 (.84) 7.1 (.28) 7.9 (.31) 1.7 (.42) 14.3 (.56) Subplate SPP3M6B91 Size A, B = 3/4" BSPP x, y = 1/4" BSPP 8. (3.15) 33.3 (1.31) 66.7 (2.63) 58.7 (2.31) max (7.52) (cylinder lock) max (5.75) 13. max. (5.12) 211. (8.31) for key removing 74. (2.91) 6. (2.36) 149. (5.87) 31.8 (1.25) 35.7 (1.41) 83.5 (3.29) 4.5 (.18) 65. (2.56) Pin at VMY 6. (.24) 92. (3.62) 6. (.24) 1. (.4) 22.5 (.89) 15. (.59) Surface Finish Bolt Kit IN BK389 4x M1x5 Mounting Pattern ISO Inch equivalents for millimeter dimensions are shown in (**) 65 Nm (47.9 lb.-ft.) Seal Nitrile: SK-VB/VM-A1 Fluorocarbon: SK-VB/VM-A1V VBY.indd, dd 48
51 Technical Information General escription Series R5V pilot operated pressure relief valves have a similar design to the subplate mounted R4V series. The SAE flanges allow to mount the valves directly on the outlet flanges of pumps or inlet flanges of actuators to achieve a very compact design. Valves with SAE flanges can also be bolted together to combine functions without the need of a manifold block. Pressure Relief Valves Series R5V R5V 2-Port R5V 2-Port Operation The system pressure in Port A is applied to the pilot valve and to the top surface of the main poppet via an orifice in X. The hydraulically balanced main poppet is held against the seat by the main spring. In this state there is no flow through the valve. The adjusted spring force acting on the pilot cone determines the relief pressure. If the pressure in Port A exceeds the set point, the pilot cone is lifted from its seat, releasing a small pilot flow to tank. The flow through the control orifice in X creates a pressure drop which limits the pressure at the top of the main poppet to the set point. The higher system pressure in Port A now lifts the main poppet off its seat and allows flow to Port B. In the resulting float position only enough flow is passed from Port A to Port B to maintain the inlet pressure in Port A at the set point. When the pressure in Port A falls below the set point, the hydraulic balance on the main poppet is restored. The main spring then forces the main poppet to close. R5V 3-Port Features R5V 3-Port Pilot operated with manual adjustment. R5V with 2-port body: 3 sizes (SAE 3/4", 1", 1-1/4") SAE 61 flange R5V with 3-port body: 4 sizes (SAE 3/4", 1", 1-1/4", 1-1/2") SAE 61 and SAE 62 flange 3 pressure stages. 3 adjustment modes: Hand knob Acorn nut with lead seal Key lock With optional vent function. R5V 2-Port R5V 3-Port R5V.indd, dd 49
52 Ordering Information R5V Pressure Relief Valves Series R5V A Pressure Relief Valve Size SAE Interface Pilot Ports Pressure Range Adjustment Pilot Oil Switching Type Solenoid Voltage esign Series Seal Options Code escription 6 SAE 3/4" 8 SAE 1" 1 SAE 1-1/4" 12* SAE 1-1/2" * R5V 3-Port only SAE 61 Maximum Code Size Pressure Bar (345 PSI) Bar (46 PSI) 5 6/8 35 Bar (575 PSI) SAE 62 Maximum Code Size Pressure 6* 6/8/ 35 Bar 1/12 (575 PSI) Code Omit GR GQ GAR GAG W3 W31 escription Standard w/o vent function 12V 24V 98V 25V 11V 5Hz/ 12V 6Hz 22V 5Hz/ 24V 6Hz Code escription Omit Standard w/o vent function 9* Solenoid not activ. unpress. circulation 11** Solenoid activated unpress. circulation * Sol. de-energized: open to tank Sol. energized: vent line blocked. ** Sol. de-energized: vent line blocked Sol energized: open to tank. Code escription 1 Nitrile 5 Fluorocarbon * R5V 3-Port only. R5V.indd, dd 2-Port Body Code escription 4 No Ports* X1 = 1/4" NPT 5 Y1 = SAE 4* 3-Port Body Code escription 1 No Ports X1 = 1/4" NPT 3 Y1**, X1, M = SAE 4 * 2-port for internal drain (pilot oil code 2). ** 3-Port: Y1 only available at external drain (pilot oil code 6). Code escription 1 up to 15 Bar (1523 PSI) 3 up to 21 Bar (345 PSI) 5 up to 35 Bar (575 Bar) Code rain Line 2 Internal 6 External from Y1-Port Code escription 1 Hand Knob 3 Acorn Nut with Lead Seal 4 Key Lock Code escription Omit Standard 8 Vent function with slow unloading Weight: 2-Port 3-Port R5V6 4. kg (8.8 lbs.) 3.6 kg (7.9 lbs.) R5V8 4.6 kg (1.1 lbs.) 4.6 kg (1.1 lbs.) R4V1 5.9 kg (13. lbs.) 5.2 kg (11.5 lbs.) R5V12 8. kg (17.6 lbs.) 5
53 Technical Information Pressure Relief Valves Series R5V Specification General Size Mounting Flanged according to SAE 61 / SAE 62 Mounting Position Unrestricted Ambient Temperature Range -2 C to +5 C (-4 F to +122 F) Hydraulic Maximum Operating Pressure Pressure Ranges Nominal Flow SAE 61 Ports A, B SAE 61 Port Y1 SAE 62 Ports A, B SAE 62 Port Y1 35 Bar (575 PSI) 3 Bar (435 PSI) 35 Bar (575 PSI) 3 Bar (435 PSI) 35 Bar (575 PSI) 3 Bar (435 PSI) 35 Bar (575 PSI) 3 Bar (435 PSI) 28 Bar (46 PSI) 3 Bar (435 PSI) 35 Bar (575 PSI) 3 Bar (435 PSI) 15 Bar (1523 PSI), 21 Bar (345 PSI), 35 Bar (575 PSI) 9 LPM (23.8 GPM) 3 LPM (79.4 GPM) Fluid Hydraulic oil as per IN to Fluid Temperature -2 C to +8 C (-4 F to +176 F) Viscosity Permitted Recommended 1 to 65 cst / mm 2 /s (46 to 313 SSU) 3 cst / mm 2 /s (139 SSU) Filtration ISO Class 446 (1999) 18/16/13 (acc. NAS 1638: 7) 6 LPM (158.7 GPM) Electrical (Solenoid) uty Ratio 1% Solenoid Connection Connector as per EN Protection Class IP65 in accordance with EN6529 (plugged and mounted) Code GR GQ GAR GAG W3 W31 Supply Voltage 12V 24V 98V 25V 11V at 5Hz/ 12V at 6Hz 21 Bar (345 PSI) 3 Bar (435 PSI) 35 Bar (575 PSI) 3 Bar (435 PSI) 6 LPM (158.7 GPM) 22V at 5Hz/ 24V at 6Hz Tolerance Supply Voltage +5 to to to to -1 ±5 ±5 Power Consumption Hold 31W 31W 31W 31W 78W 78W In Rush 31W 31W 31W 31W 264W 264W Response Time Energized / e-energized AC 2/18ms, C 46/27 ms Maximum Switching Frequency AC up to 72 switchings/hour; C up to 16, switchings/hour Coil Insulation Class H (18 C) (356 F) Performance Curves R5V.indd, dd 51
54 imensions Inch equivalents for millimeter dimensions are shown in (**) 2-Port Pressure Relief Valves Series R5V SAE 61 Seal Kits Size Nitrile Fluorocarbon 6 S S S S S S Size B1 H1 H2 H3 H4 L1 L2 L3 d1 d (2.36) (5.18) (1.46) (1.87) (3.54) (.97) (.89) (5.98) (.75) (.41) (2.36) (5.42) (1.77) (2.6) (3.78) (1.4) (1.3) (6.73) (.98) (.41) (2.95) (5.93) (1.89) (2.31) (4.29) (1.34) (1.19) (7.5) (1.26) (.49) Port Function Port Size R5V6 R5V8 R5V1 A Pressure 3/4" SAE 61 1" SAE /4" SAE 61 B Tank 3/4" SAE 61 1" SAE /4" SAE 61 Y1 External rain SAE 4 R5V.indd, dd 52
55 imensions Inch equivalents for millimeter dimensions are shown in (**) 3-Port Seal Kits Size Nitrile Fluorocarbon 6 S S S S S S S S Pressure Relief Valves Series R5V SAE 61 Size B1 B2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 d1 d2 d3 t (2.36) (.87) (4.69) (1.1) (.87) (3.19) (1.64) (1.87) (1.98) (1.87) (2.48) (2.2) (5.98) (.75) (.41) (.75) (.79) (2.36) (1.3) (5.55) (1.14) (1.3) (4.6) (1.85) (2.6) (2.2) (2.6) (2.56) (2.28) (5.87) (.98) (.41) (.98) (.91) (2.95) (1.19) (5.94) (1.36) (1.19) (4.45) (2.52) (2.31) (2.28) (2.31) (2.4) (2.44) (5.93) (1.26) (.49) (1.26) (.87) (3.15) (1.41) (7.1) (1.34) (1.41) (5.51) (2.87) (2.75) (1.47) (2.75) (3.64) (2.17) (6.74) (1.5) (.53) (1.5) (1.6) SAE 62 Size B1 B2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 d1 d2 d3 t (2.36) (.94) (4.69) (1.1) (.94) (3.19) (1.64) (2.) (1.98) (2.) (2.48) (2.2) (5.98) (.75) (.41) (.75) (.79) (2.36) (1.9) (5.55) (1.14) (1.9) (4.6) (1.85) (2.25) (2.2) (2.25) (2.56) (2.28) (5.87) (.98) (.49) (.98) (.87) (2.95) (1.25) (5.94) (1.36) (1.25) (4.45) (2.52) (2.63) (2.28) (2.63) (2.4) (2.44) (5.93) (1.26) (.53) (1.26) (.94) (3.15) (1.44) (7.1) (1.34) (1.44) (5.51) (2.87) (3.13) (1.47) (3.13) (3.64) (2.17) (6.74) (1.5) (.67) (1.5) (1.3) Port Function Port size R5V6 R5V8 R5V1 R5V12 A (2) Pressure 3/4" SAE 61/62 1" SAE 61/62 1-1/4" SAE 61/62 1-1/2" SAE 61/62 B Tank 3/4" SAE 61/62 1" SAE 61/62 1-1/4" SAE 61/62 1-1/2" SAE 61/62 X1 External pilot port * SAE 4 Y1 External drain SAE 4 M Pressure gauge SAE 4 R5V.indd, dd * closed when supplied. 53
56 imensions Inch equivalents for millimeter dimensions are shown in (**) with Vent Function Pressure Relief Valves Series R5V Vent Valve Seal Kits Nitrile Fluorocarbon C Solenoid S S AC Solenoid S S Code R5V 2-Port R5V 3-Port Internal rain External rain Internal rain External rain 11 9 R5V.indd, dd 54
57 Technical Information General escription Series R5R pilot operated pressure reducing valves have a similar design as the subplate mounted R4R series. The SAE flanges allow to mount the valves directly on the inlet flanges of actuators to achieve a very compact design. Pressure Relief Valves Series R5R Features Pilot operated with manual adjustment. Normally closed to avoid unintended motion. 2-port body with SAE61 flange. 3 sizes (SAE 3/4", 1", 1-1/4"). 3 pressure stages. 3 adjustment modes: Hand knob Acorn nut with lead seal Key lock With optional vent function. Flow direction B A. Ordering Informaton R5R 2 6 A Pressure Reducing Valve Size Code escription 6 SAE 3/4" 8 SAE 1" 1 SAE 1-1/4" SAE 61 Interface 2-Port Body X1, Y1 = SAE 4 Code Size Max. Pressure Bar (46 PSI) 5 6/8 35 Bar (575 PSI) Pressure Range Adjustment External rain from Y1 Port Code escription 1 Hand Knob 3 Acorn Nut with Lead Seal 4 Key Lock Switching Type Code Omit GR GQ GAR GAG W3 W31 Solenoid Voltage escription Standard w/o vent function 12V 24V 98V 25V 11V 5Hz/ 12V 6Hz 22V 5Hz/ 24V 6Hz esign Series Seal Options Check with Factory Code escription 1 Nitrile 5 Fluorocarbon Further options on request. Weight: R5R6 4. kg (8.8 lbs.) R5R8 4.6 kg (1.1 lbs.) R5R1 5.9 kg (13. lbs.) R5R.indd, dd Code escription 1 up to 15 Bar (1523 PSI) 3 up to 21 Bar (345 PSI) 5 up to 35 Bar (575 Bar) 55 Code escription Omit Standard w/o vent function 9* Solenoid not activ. unpress. circulation 11** Solenoid activated unpress. circulation * Sol. de-energized: open to tank Sol. energized: vent line blocked ** Sol. de-energized: vent line blocked Sol energized: open to tank
58 Catalog HY14-25/US Specification Pressure Relief Valves Series R5R General Size Mounting Flanged according to SAE 61 Mounting Position Unrestricted Ambient Temperature Range -2 C to +5 C (-4 F to +122 F) Hydraulic Max. Operating Pressure Ports 35 Bar (575 PSI) 35 Bar (575 PSI) 28 Bar (46 PSI) A,B, X1 Port Y1 3 Bar (435 PSI) 3 Bar (435 PSI) 3 Bar (435 PSI) Pressure Ranges 15 Bar (1523 PSI), 21 Bar (345 PSI), 35 Bar (575 PSI) Nominal Flow 9 LPM (23.8 GPM) 3 LPM (79.4 GPM) 5 LPM (132.3 GPM) Fluid Hydraulic oil as per IN Fluid Temperature -2 C to +8 C (-4 F to +176 F) Viscosity Permitted Recommended 1 to 65 cst / mm 2 /s (46 to 313 SSU) 3 cst / mm 2 /s (139 SSU) Filtration ISO Class 446 (1999) 18/16/13 (acc. NAS 1638: 7) Electrical (Solenoid) uty Ratio 1% Solenoid Connection Connector as per EN Protection Class IP65 in accordance with EN6529 (plugged and mounted) Code GR GQ GAR GAG W3 W31 Supply Voltage 12V 24V 98V 25V 11V at 5Hz 12V at 6Hz 22V at 5Hz 24V at 6Hz Tolerance Supply Voltage +5 to to to to -1 ±5 ±5 Power Consumption Hold 31W 31W 31W 31W 78W 78W In Rush 31W 31W 31W 31W 264W 264W Response Time Energized / e-energized AC 2/18ms, C 46/27 ms Max. Switching Frequency AC up to 72, C 7 to 16, switchings/hour Coil Insulation Class H (18 C) (356 F) R5R.indd, dd 56
59 Performance Curves R5R6* Pressure Relief Valves Series R5R R5R8* R5R1* *Measured at 35 Bar (575 PSI) primary pressure pb. R5R.indd, dd 57
60 imensions Inch equivalents for millimeter dimensions are shown in (**) Pressure Relief Valves Series R5R Seal Kits Size Nitrile Fluorocarbon 6 S S S S S S Size B1 H1 H2 H3 H4 L1 L2 L3 d1 d (2.36) (5.18) (1.46) (1.87) (3.54) (.97) (.87) (5.98) (.75) (.41) (2.36) (5.42) (1.77) (2.6) (3.78) (1.4) (1.3) (6.73) (.98) (.41) (2.95) (5.93) (1.89) (2.31) (4.29) (1.34) (1.19) (7.5) (1.26) (.49) Port Function Port Size R5R6 R5R8 R5R1 B Inlet Pressure 3/4" SAE 61 1" SAE /4" SAE 61 A Reduced Outlet Pressure 3/4" SAE 61 1" SAE /4" SAE 61 Y1 External rain SAE 4 X1 Pressure Gauge SAE 4 R5R.indd, dd 58
61 imensions Inch equivalents for millimeter dimensions are shown in (**) Pressure Relief Valves Series R5R with Vent Function External rain Code 11 Code 9 Vent Valve Seal Kits Nitrile Fluorocarbon C Solenoid S S AC Solenoid S S R5R.indd, dd 59
62 Technical Information General escription Series R5U pilot operated, pressure unloading valves have a similar design to the subplate mounted R4U series. The SAE flanges allow to mount the valve directly on the outlet flanges of pumps. A typical application is the unloading of a pump in an accumulator circuit. The combination of an R5U, C5V and R5V on a double pump generates a high pressure / low pressure pump system without the need of a manifold block or piping between the valves. Unloading Valves Series R5U R5U 3-port internal drain Features Pilot operated unloading valve. 3-port body with SAE 61 flange. 4 sizes (SAE 3/4", 1", 1 1/4", 1 1/2"). 3 pressure stages. 3 adjustment modes: Hand knob Acorn nut with lead seal Key lock With optional vent function. R5U 3-port external drain High Pressure / Low Pressure System R5U.indd, dd 6
63 Technical Information Ordering Information R5U 3 Unloading Valves Series R5U A Pressure Unloading Valve Size Code escription 6 SAE 3/4" 8 SAE 1" 1 SAE 1-1/4" 12 SAE 1-1/2" SAE61 Interface 3-Port Body Pressure Range M, Y1, X = SAE 4 Code Size Max. Pressure Bar (345 PSI) Bar (46 PSI) 5 6/8 35 Bar (575 PSI) Adjustment Code escription 1 Hand Knob 3 Acorn Nut with Lead Seal 4 Key Lock Pilot Oil Code Pilot rain 4 External via External port X1 or X2 5 External via Internal port X1 or X2 Switching Type Solenoid Voltage Code Omit GR GQ GAR GAG W3 W31 esign Series escription Standard w/o vent function 12V 24V 98V 25V 11V 5Hz/ 12V 6Hz 22V 5Hz/ 24V 6Hz Seal Options Check with Factory Code escription 1 Nitrile 5 Fluorocarbon Weight: R5U6 3.6 kg (7.9 lbs) R5U8 4.6 kg (1.1 lbs.) R5U1 5.2 kg (11.5 lbs.) R5U12 8. kg (17.6 lbs.) Further options on request. Pressure Pressure Code Stage ifferential 1 up to 15 Bar 28% (1523 PSI) 3 up to 21 Bar 28% (345 PSI) 5 up to 35 Bar 15% (575 Bar) Code escription Omit Standard w/o vent function 9* Solenoid not activ. unpress. circulation 11** Solenoid activated unpress. circulation * Sol. de-energized: open to tank Sol. energized: vent line blocked ** Sol. de-energized: vent line blocked Sol energized: open to tank Performance Curves The performance curves are measured with external drain. For internal drain the tank pressure has to be added to curve. R5U.indd, dd 61
64 Catalog HY14-25/US Specification Unloading Valves Series R5U General Size Mounting Flanged according to SAE 61 Mounting Position Unrestricted Ambient Temperature -2 C to +5 C (-4 F to +122 F) Hydraulic Maximum Ports A,B, X 35 Bar (575 PSI) 35 Bar (575 PSI) 28 Bar (46 PSI) 21 Bar (345 PSI) Operating Pressure Ports Y, Y1 3 Bar (435 PSI) 3 Bar (435 PSI) 3 Bar (435 PSI) 3 Bar (435 PSI) Pressure Ranges Nominal Flow Electrical uty Ratio 1% Solenoid Connection Connector as per EN Protection Class IP65 in accordance with EN6529 (plugged and mounted) Code GR GQ GAR GAG W3 W31 Supply Voltage 12V 24V 98V 25V 11V at 5Hz 12V at 6Hz 22V at 5Hz 24V at 6Hz Tolerance Supply Voltage +5 to to to to -1 ±5 ±5 Power Consumption Hold 31W 31W 31W 31W 78W 78W Response Time Maximum Switching Frequency Coil Insulation Class 15 Bar (1523 PSI), 21 Bar (345 PSI), 35 Bar (575 PSI) 9 LPM (23.8 GPM) In Rush 31W 31W 31W 31W 264W 264W Energized / e-energized AC 2/18ms, C 46/27 ms AC up to 72 switchings/hour C up to 16, switchings/hour H (18 C) (356 F) 3 LPM (79.4 GPM) Fluid Hydraulic oil as per IN Fluid Temperature Viscosity Permitted Recommended -2 C to +8 C (-4 F to +176 F) 1 to 65 cst / mm 2 /s (46 to 313 SSU) 3 cst / mm 2 /s (139 SSU) Filtration ISO Class 446 (1999) 18/16/13 (acc. NAS 1638: 7) 6 LPM (158.7 GPM) 6 LPM (158.7 GPM) R5U.indd, dd 62
65 imensions Inch equivalents for millimeter dimensions are shown in (**) Unloading Valves Series R5U Seal Kits Size Nitrile Fluorocarbon 6 S S S S S S S S Size B1 B2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 d1 d2 d3 d4 t1 d5 L6 H7 H (2.36) 6. (2.36) 75. (2.95) 8. (3.15) Port Function Port Size R5U6 R5U8 R5U1 R5U12 A (2) Pressure 3/4" SAE 61 1" SAE /4" SAE /2" SAE 61 B Tank 3/4" SAE 61 1" SAE /4" SAE /2" SAE 61 X1 External Pilot Port* SAE 4 Y1 External rain SAE 4 M Pressure Gauge SAE 4 * closed when supplied. R5U.indd, dd (.87) (4.69) (1.3) (5.55) (1.19) (5.94) (1.41) (7.1) 28. (1.1) 29. (1.14) 34.5 (1.36) 34. (1.34) 22.2 (.87) 81. (3.19) (1.3) (4.6) (1.19) (4.45) (1.41) (5.51) 41.6 (1.64) 47. (1.85) 64. (2.52) 73. (2.87) 47.6 (1.87) 52.4 (2.6) 58.7 (2.31) 69.8 (2.75) 5. (1.98) 55.8 (2.2) 57.8 (2.28) 37.3 (1.47) 47.6 (1.87) 52.4 (2.6) 58.7 (2.31) 69.8 (2.75) 63. (2.48) 65. (2.56) 61. (2.4) 92.5 (3.64) (2.2) (5.98) (2.28) (5.87) (2.44) (5.93) (2.17) (6.74) 19. (.75) 25. (.98) 32. (1.26) 38. (1.5) 1.5 (.41) 1.5 (.41) 12.5 (.49) 13.5 (.53) 19. (.75) 25. (.98) 3/8"-16 UNC 3/8"-16 UNC 32. 7/16"-14 (1.26) UNC 38. (1.5) 1/2"-13 UNC (.79) (.12) (.91) (.12) 22. (.87) 27. (1.6) 3. (.12) 3. (.12) 22.4 (.88) 27.2 (1.7) 73. (2.87) 63
66 imensions Inch equivalents for millimeter dimensions are shown in (**) Unloading Valves Series R5U with Vent Function Code Internal rain External rain 11 Vent Valve Seal Kits Nitrile Fluorocarbon C Solenoid S S AC Solenoid S S R5U.indd, dd 64
67 Technical Information General escription Series R5S pilot operated sequence valves have a similar design to the subplate mounted R4S series. The SAE flanges allow to mount the valve directly on the inlet flanges of actuators or outlet flanges of pumps to achieve a very compact design. Sequence Valves Series R5S Features Pilot operated with manual adjustment. 3-port body with SAE61 flange. 3 sizes (SAE 3/4", 1", 1-1/4"). 3 pressure stages: 2 adjustment modes: Hand knob Acorn nut with lead seal Ordering Information R5S 3 6 A Pressure Sequence Valve Size Code escription 6 SAE 3/4" 8 SAE 1" 1 SAE 1-1/4" SAE 61 Interface 3-Port Body Y1, M = SAE 4 Pressure Range Code escription 1 up to 15 Bar (1523 PSI) 3 up to 21 Bar (345 PSI) 5 up to 35 Bar (575 Bar) Adjustment External rain from Y1 Port esign Series Seal Code escription 1 Nitrile 5 Fluorocarbon Options Check with Factory Code Size Max. Pressure Bar (46 PSI) 5 6/8 35 Bar (575 PSI) Code escription 1 Hand Knob 3 Acorn Nut with Lead Seal 4 Key Lock Weight: R5S6 R5S8 R5S1 3.6 kg (7.9 lbs.) 4.6 kg (1.1 lbs.) 5.2 kg (11.5 lbs.) R5S.indd, dd 65
68 Catalog HY14-25/US Technical Information Specification Sequence Valves Series R5S General Size Mounting Flanged according to SAE 61 Mounting Position Unrestricted Ambient Temperature Range -2 C to +5 C (-4 F to +122 F) Hydraulic Max. Operating Pressure Ports A,B 35 Bar (575 PSI) Ports Y, Y1 3 Bar (435 PSI) Pressure Ranges Nominal Flow 9 LPM (23.3 GPM) 35 Bar (575 PSI) 3 Bar (435 PSI) 15 Bar (1523 PSI), 21 Bar (345 PSI), 35 Bar (575 PSI) 3 LPM (79.4 GPM) Fluid Hydraulic oil as per IN Fluid Temperature -2 C to 8 C (-4 F to 176 F) Viscosity Permitted Recommended 1 to 65 cst / mm 2 /s (46 to 313 SSU) 3 cst / mm 2 /s (139 SSU) Filtration ISO Class 446 (1999) 18/16/13 (acc. NAS 1638: 7) 28 Bar (46 PSI) 3 Bar (435 PSI) 6 LPM (158.7 GPM) Performance Curve R5S.indd, dd 66
69 imensions Inch equivalents for millimeter dimensions are shown in (**) Sequence Valves Series R5S Seal Kits Size Nitrile Fluorocarbon 6 S S S S S S SAE 61 Size B1 B2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 d1 d2 d3 d4 (option 152) t (2.36) 6. (2.36) 75. (2.95) Port Function Port Size R5S6 R5S8 R5S1 A (2) Pressure 3/4" SAE 61 1" SAE /4" SAE 61 B Secondary Port 3/4" SAE 61 1" SAE /4" SAE 61 X1 External Pilot Port* SAE 4 Y1 External rain SAE 4 M Pressure Gauge SAE 4 R5S.indd, dd (.87) (4.69) (1.3) (5.55) (1.19) (5.94) * closed when supplied. 28. (1.1) 29. (1.14) 34.5 (1.36) 22.2 (.87) 81. (3.19) (1.3) (4.6) (1.19) (4.45) 41.6 (1.64) 47. (1.85) 64. (1.52) 47.6 (1.87) 52.4 (2.6) 58.7 (2.31) 5.3 (1.98) 55.8 (2.2) 57.8 (2.28) 47.6 (1.87) 52.4 (2.6) 58.7 (2.31) 63. (2.48) 65. (2.56) 61. (2.4) (2.2) (5.98) (2.28) (5.87) (2.44) (5.93) 19. (.75) 25. (.93) 32. (1.26) 1.5 (.41) 1.5 (.41) 12.5 (.49) 19. (.75) 25. (.98) 32. (1.26) 3/8"-16 UNC (M1) 3/8"-16 UNC (M1) 7/16"-14 UNC (M12) 2. (.79) 23. (.91) 22. (.87) 67
70 Technical Information General escription Series R4V pilot operated, pressure relief valves for in-line mounting have a similar design to the subplate mounted R4V series. For single functions where no manifold blocks are used, the valves can be directly placed in the pipework. The R4V valves are available with 2 ports (L-body) for in-line relief function or with 3 ports (T-body) for relief functions in the bypass. Pressure Relief Valves Series R4V Operation The system pressure in Port A is applied to the pilot valve and to the top surface of the main poppet via an orifice in X. The hydraulically balanced main poppet is held against the seat by the main spring. In this state there is no flow through the valve. The adjusted spring force acting on the pilot cone determines the relief pressure. If the pressure in Port A exceeds the set point, the pilot cone is lifted from its seat, releasing a small pilot flow to tank. The flow through the control orifice in X creates a pressure drop which limits the pressure at the top of the main poppet to the set point. The higher system pressure in Port A now lifts the main poppet off its seat and allows flow to Port B. In the resulting float position only enough flow is passed from Port A to Port B to maintain the inlet pressure in Port A at the set point. When the pressure in Port A falls below the set point, the hydraulic balance on the main poppet is restored. The main spring then forces the main poppet to close. Features Pilot operated with manual adjustment. 2 interfaces: L-body (R4V6-SAE 12, R4V1-SAE 2) T-body (R4V3-SAE 8, R4V6-SAE 16) 3 pressure stages. 3 adjustment modes: Hand knob Acorn nut with lead seal Key lock With optional vent function. R4V6 L-Body R4V.indd, dd 68
71 Technical Information Ordering Information Pressure Relief Valves Series R4V R4V 5 A Pressure Relief Valve Size Max Pressure 35 Bar (575 PSI) Body Pressure Range Adjustment rain Line Switching Type Solenoid Voltage (Optional) esign Series Seal Options Check with Factory Code escription 3 NG1 (SAE 8) 6 NG25 (SAE 16 T-Body) (SAE 12 L-Body) 1 NG32 (SAE 2) Code escription 4 R4V3 T-Body R4V6 T-Body B R4V6 L-Body R4V1 L-Body Code escription Internal 2 External from Pilot Head (Y1) Code escription 1 Hand Knob 3 Acorn Nut with Lead Seal 4 Key Lock Code Omit GR GQ GAR GAG W3 W31 escription Standard w/o vent function 12V 24V 98V 25V 11V 5Hz/ 12V 6Hz 22V 5Hz/ 24V 6Hz Code escription 1 Nitrile 5 Fluorocarbon Weight: R4V3 3.2 kg (7.1 lbs.) R4V6*4 6.6 kg (14.6 lbs.) R4V6*B 3.3 kg (8.2 lbs.) R4V1 5.6 kg (12.3 lbs.) Code escription 1 up to 15 Bar (1523 PSI) 3 up to 21 Bar (345 PSI) 5 up to 35 Bar (575 Bar) Code escription Omit Standard w/o vent function 9* Solenoid not activ. unpress. circulation 11** Solenoid activated unpress. circulation * Sol. de-energized: open to tank Sol. energized: vent line blocked ** Sol. de-energized: vent line blocked Sol energized: open to tank Performance Curves* * The performance curves are measured with external drain. For internal drain, the tank pressure has to be added to the curve. R4V.indd, dd 69
72 Catalog HY14-25/US Specification Pressure Relief Valves Series R4V R4V General T-Body L-Body Size 3 (SAE 8) 6 (SAE 16) 6 (SAE 12) 1 (SAE 2) Mounting Threaded Body Mounting Position Unrestricted Ambient Temp. Range -2 C to +5 C (-4 F to +122 F) Hydraulic Max. Operating Pressure Ports A and X up to 35 Bar (575 PSI); Ports B and Y 3 Bar (435 PSI) Pressure Ranges 15 Bar (1523 PSI), 21 Bar (345 PSI), 35 Bar (575 PSI) Nominal Flow 6 LPM (15.9 GPM) 2 LPM (52.9 GPM) 2 LPM (52.9 GPM) 45 LPM (119. GPM) Fluid Hydraulic oil as per IN Fluid Temperature -2 C to +8 C (-4 F to +176 F) Viscosity Permitted Recommended 1 to 65 cst / mm 2 /s (46 to 313 SSU 3 cst / mm 2 /s (139 SSU) Filtration ISO Class 446 (1999) 18/16/13 (acc. NAS 1638: 7) R4V with Vent Function General T-Body L-Body Size 3 (SAE 8) 6 (SAE 16) 6 (SAE 12) 1 (SAE 2) Mounting Threaded Body Mounting Position Unrestricted Ambient Temp. Range -2 C to +5 C (-4 F to +122 F) Weight 3.2 kg (7. lbs) 6.6 kg (14.5 lbs) 3.3 kg (7.3 lbs) 5.6 kg (12.3 lbs) Electrical (Solenoid) uty Ratio 1% Response Time Energized / e-energized AC: 2/18ms, C: 46/27 ms Code GR GQ GAR GAG W3 W31 Supply Voltage 12V 24V 98V 25V 11V at 5Hz 12V at 6Hz 22V at 5Hz 24V at 6Hz Tolerance Supply Voltage +5 to to to to -1 ±5 ±5 Power Consumption Hold 31W 31W 31W 31W 78W 78W In Rush 31W 31W 31W 31W 264W 264W Maximum Switching Frequency Solenoid Connection Protection Class Coil Insulation Class AC up to 7,2 switchings per hour C up to 16, switchings per hour Connector as per EN IP65 in accordance with EN6529 (plugged and mounted) H (18 C) (356 F) R4V.indd, dd 7
73 imensions T-Body Inch equivalents for millimeter dimensions are shown in (**) Pressure Relief Valves Series R4V Seal Kits Size Nitrile Fluorocarbon 6 S S S S S S Size Body B1 B2 B3 B4 H1 H2 H3 H4 H5 H6 H7 H8 L1 L2 L3 3 T-body R4V.indd, dd 85. (3.35) 6 T-body 136. (5.35) 27.5 (1.8) 38. (1.5) 21. (.83) 28. (1.1) 59.5 (2.34) 93. (3.66) 97.5 (3.84) 131. (5.16) 53. (2.9) 66.5 (2.62) Ports Function Port size R4V3 T-body R4V6 T-body A Pressure (inlet) SAE 8 SAE 16 B Tank (outlet) SAE 8 SAE 16 X 1) Ext. Remote Control or Vent Connection Y1 2) External rain SAE 4 1) closed when supplied 2) port Y1 is only available at drain line (code 2) external from the pilot head 92. (3.62) (4.63) 71
74 imensions L-Body Inch equivalents for millimeter dimensions are shown in (**) Pressure Relief Valves Series R4V Size Body B1 B2 B3 B4 H1 H2 H3 H4 H5 H6 H7 H8 L1 L2 L3 6 L-body 1 L-body R4V.indd, dd Seal Kits Size Nitrile Fluorocarbon 6 S S S S S S (3.19) 12.7 (4.75) 76. (2.99) 85.8 (3.38) 43. (1.69) 77.8 (3.6) 23. (.91) 31.8 (1.25) 51. (2.1) 5.8 (2.) 81. (3.19) 96. (3.78) 119. (4.69) 134. (5.78) Ports Function Port size R4V6 L-body R4V1 L-body A Pressure (inlet) SAE 12 SAE 2 B Tank (outlet) SAE 12 SAE 2 X 1) Ext. Remote Control or Vent Connection Y1 2) External rain SAE 4 1) closed when supplied 2) port Y1 is only available at drain line (code 2) external from the pilot head 49. (1.93) 49.8 (1.96) 72
75 imensions Inch equivalents for millimeter dimensions are shown in (**) Pressure Relief Valves Series R4V with Vent Function Vent Valve Seal Kits Nitrile Fluorocarbon C Solenoid S S AC Solenoid S S Code Internal rain External rain 11 9 R4V.indd, dd 73
76 Technical Information General escription Series R1E2 direct operated, pressure relief valves are seated type valves typically used for remote pressure controls. In applications where the reliabilitiy and simplicity of a hydraulic remote control are preferred to an electrohydraulic system, Series R1E2 is an ideal solution. Typically pilot operated pressure valves or compensators of variable pumps are controlled. Pressure Relief Valves Series R1E2 Foot Mounting Front Panel Mounting Features Seated type valve. 3 body variants: - foot mounting - front panel mounting - subplate mounting 3 pressure ranges. 3 adjustment modes: - hand knobs - acorn nut with lead seal - adjusting with lock Subplate Mounting Front Panel Mounting damping spool for maximum stability Typical Configuration as Remote Pilot Valve R1E2.indd, dd 74
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