FLOW CONTROL VALVES A5-1 PN# / / ACC
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- Geraldine Garrett
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1 FLOW CONTROL VLVES Flow Control Valves The HYDC family of flow control valves permit safe, simple and repeatable control of hydraulic fluids at operating pressures to psi. The standard slotted control spindle allows for a wide range of infinitely variable flow adjustments with excellent flow characteristics. Precise adjustment of flow is achieved by a micrometer style adjustment knob featuring a color coded flow indicator for accurate, easy-to-read visual flow reference. Design modifications and special materials are available for corrosive fluids such as phosphate ester, acids and caustics. PN# /.7 / CC-7 -
2 FLOW CONTROL VLVES Flow Control Valve Design Features and Options Color Coded Flow Indicator Safety Screw and Spindle Knob Locking Set Screw Threaded Spindle Housing for Panel Mounting Kit Slotted Spindle Guided Poppet NPT, SE or SPP Ports Introduction Our complete line of flow control valves are designed and manufactured by our ISO 9 certified FLUTEC Division. Description The HYDC family of flow control valves permit safe, simple and repeatable control of hydraulic fluids at operating pressures to psi. The standard slotted control spindle allows for a wide range of infinitely variable flow adjustments with excellent flow characteristics. Precise adjustment of flow is achieved by a micrometer style adjustment knob featuring a color coded flow indicator for accurate, easy-to-read visual flow reference. Design modifications and special materials are available for corrosive fluids such as phosphate ester, acids and caustics. Valve Design HYDC flow control valves can be adjusted easily and precisely by means of the control knob. Increasing the number of turns from the fully closed position provides a steady increase of the flow rate. The colored scale permits accurate repetition of settings and the colored triangle on the rising spindle provides a visual indication of the increasing cross section of the flow area. set screw on the side locks the knob at the desired setting. HYDC flow control valves include a unique safety spindle design feature. s the valve spindle is turned counter-clockwise, the spindle shoulder will engage the safety screw limiting the travel of the spindle. The hardened, high-strength steel safety screw is sealed in position to discourage tampering. - Product Features Size and under, zinc plated body, size and up, phosphated body FPM (Fluoroelastomer) seals Slotted control spindle for precise and linear flow adjustments Exclusive safety spindle design Color coded spindle for accurate flow control Guided poppets for smoother, chatter free operation vailable Options Panel mounting kit (available for size - only) and psi cracking pressure springs (7 psi standard) PN# /.7 / CC-7
3 DV & DVP Series Needle Valves Specifications FLOW CONTROL VLVES psi operating Pressure Sizes, / - -/ SE O-Ring, NPT or SPP Threaded Connections; Manifold Mounting; and Cartridge Type Flows to gpm Carbon steel housing FPM (Fluoroelastomer) O-Rings (standard) Color coded spindle for accurate flow control Provision for panel mounting Unique safety spindle design Temperature Range: - to F at full pressure Size and under, zinc plated Size and up, phosphated DV Series Inline Mounting DVP Series Manifold Mounting Hydraulic Symbol Model Code Needle Valve DV = Inline Mounting DVP = Manifold Mounting DVE = Cartridge Valve Nominal Sizes DV & DVP SE (DV only) NPTF (DV Only) SPP (DV Only) Nom. Size Tube Size Thread Size Pipe Size Pipe OD Thread Size = /. G/ = - 7/- UNF /. G/ = - 9/- UNF /.7 G/ = - /- UNF /. G/ = - -/- UN /. G/ = - -/- UN. G = - -/- UN -/. G / = - -7/- UN -/.9 G / DVE Nom Size SE Cavity SPP Cavity = /- UNF G/ = 7/- UNF G/ = -/- UN G/ = -/- UN G Housing Material = Carbon Steel Modification Number Port Configuration (omit) = DVP Only = NPTF - NSI.. = SE - SEJ9 Ports with ISO 7 Threads and O-Ring Sealing = SPP to DIN, Part -X Supplementary Details S = Panel Mounting Kit (not available in sizes,, ) DV - -.X / - S PN# /.7 / CC-7 -
4 FLOW CONTROL VLVES Pressure Drop Curves DV, DVP Series Flow Direction: to / Throttled Flow Size.. Size 7 Size Size Size 7 Size,, Pressure Drop curves were established by using mineral oil with kinematic viscosity SUS at F / C - PN# /.7 / CC-7
5 Dimensions DV Series Inline Needle Valve FLOW CONTROL VLVES Hex extension E Knob for Sizes - has Hex extension for wrench F øg Knob for sizes - closed Panel Mount Kit (Nut, Washer, Lock Washer) øh required hole size in panel J open Thickness of panel /" max. D C Model Code Port Size NPTF SE DV- / /-UNF DV- / 7/-UNF DV- / 9/-UNF DV- / /-UNF DV- / -/-UN DV- -/-UN DV- -/ -/-UN DV- -/ -7/-UN C D E F øg øh J* Hex Weight. (). (7).9 (7). (9).7 ().7 ().9 (). ().97 (). (). (7). ().7 (9). (). (). (). ().9 (.).9 ().9 (7.).9 (.).9 (). (). (). ().9 (). (). ().77 ().97 (). ().7 (7).7 (9).9 (). (9). (). (9). (). (). ()..9 (). (). ().7 (7). (). (). ().9 (). (9). (9)...9 (9).9 (9).9 (9) *Pg style per DIN Notes:. Dimensions are in inches (mm) and lbs (kg).. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Panel Mount Kits Size Model Code Part Number Kit Panel Mount DV 7 / Kit Panel Mount DV 7 / Kit Panel Mount DV 7. ().7 (9).7 (9).9 ().9 ()... Pg 7 Pg Pg Pg Pg Pg 9 Pg 9 Pg 9 / (9) / (9) / (9). (.). (.). (.). (.7). (.). (.). (.) 7.7 (.) PN# /.7 / CC-7 -
6 FLOW CONTROL VLVES Dimensions DVP Manifold Mount Needle Valve T øf Knob for sizes - U øc closed open S E øo øp ød M N Hex R G H J K L Knob for Sizes - has Hex extension for wrench Model Code Nom. Size DVP- / DVP- / DVP- / DVP- / DVP- / DVP- øc ød E øf G* H J K L M N øo øp R S T U** Hex Wt.. (). (79). ().9 (99). (). () DVP- /. () DVP- /.9 (7). (). (7). (77). (9). (). (). (). (). (). (). (). (). (). ().7 ().79 (). (.). (.). (.). (.). (9.). (9.). ().79 ().9 ().9 (). ().77 ()..77 (.) (). ().97 ().9 (). (9). (9).. 9 (9).9 (9) 9 (9).9.7 (7.). ().7 (9).7 ().9 (.).9.99 (7).7 (9).7 (.).. (7.) (). (). (.).7.9 (7.) (.). ().9 (7).9.7 (.).. (9.) ().7 (). ()..9. (.) (.) (). (). ().77 (.). (.). (.).97 ().7 (7). (9.7). ().. (.7) (.)..9.. (.) () (.) (.) (7.) (.) () () (.) (.).7 (7). (7.). ().7 (9.). (). (7).9 (7).9 (.). (.)... () (.) () () (7) () (.) (79.) (.) (7.) () (7) (9) () (.) (9) () (.) *Only mounting holes are used on sizes,,, and **Pg style per DIN Notes:. Dimensions are in inches (mm) and lbs (kg).. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print..9 (). (9). ().7 ().7 (). (). (). (). (7).7 (9.).7 (). ().9 (.).77 (9.). (.). (). (9) Pg 7 Pg Pg Pg Pg Pg 9 Pg 9 Pg 9 / (9) / (9) / (9). (.). (.). (.). (.).7 (.7). (.). (.). (7.) - PN# /.7 / CC-7
7 DRV & DRVP Series Flow Control Valves Specifications FLOW CONTROL VLVES psi operating pressure sizes, / - -/ NPTF or SE O-Ring ed connections, or manifold mounting Flows to GPM Carbon steel housing FPM (Fluoroelastomer) O-Rings (standard) Color coded spindle for accurate flow control Provision for panel mounting Unique safety spindle design Temperature Range: - to F at full pressure Size and under zinc plated Size and up phosphated DRV Series Inline Mounting DRVP Series Manifold Mounting Hydraulic Symbol Model Code Flow Control Valve DRV = Inline Mounting DRVP = Manifold Mounting Nominal Sizes Nominal Size SE (DRV only) NPTF (DRV Only) SPP (DRV Only) (DRV + DRVP) Tube Size Thread Size Pipe Size Pipe OD Thread Size = - /- UNF /. G/ = - 7/- UNF /. G/ = - 9/- UNF /.7 G/ = - /- UNF /. G/ = - -/- UN /. G/ = - -/- UN. G = - -/- UN -/. G / = - -7/- UN -/.9 G / Housing Material = Carbon Steel Modification Number Port Configuration (omit) = DRVP only = SPP to DIN, Part -X = NPTF (NSI..) = SE - SEJ9 Ports with ISO 7 Threads and O-Ring Sealing Cracking Pressure (omit) = 7 psi standard = psi optional = psi optional Supplementary Details S = Panel Mounting Kit (not available in sizes,, ) DRV - -. X / - - S PN# /.7 / CC-7-7
8 FLOW CONTROL VLVES Pressure Drop Curves Flow Direction: to / Throttled Flow Size.. Size 7 Size 7 Size 7 Size 7 Size,, Flow Direction: to / Free Flow Through Check Valve DRV--.X to DRV--.X DRV DRV DRV DRV DRV Q (L/min) DRV--.X to DRV--.X DRV DRV DRV DRV Q (L/min) DRVP--.X to DRVP--.X DRVP DRVP DRVP DRVP DRVP DRVP DRVP DRVP DRVP Q (L/min) Pressure Drop curves were established by using mineral oil with kinematic viscosity SUS at F / C - PN# /.7 / CC-7
9 Dimensions DRV Series FLOW CONTROL VLVES Hex Knob for sizes - (use hexagon for adjustment) F E øg Knob for sizes - open Panel Mount Kit (Nut, Washer, Lock Washer) øh required hole size in panel J closed Thickness of panel /" max. D C Model Code NPTF Port Size SE DRV- / /-UNF (SE-) DRV- / 7/-UNF (SE-) DRV- / 9/-UNF (SE-) DRV- / /-UNF (SE-) DRV- / /-UN (SE-) DRV- /-UN (SE-) DRV- / /-UN (SE-) DRV- / 7/-UN (SE-) C D E F øg øh J* Hex Weight.7 (). (7).9 (7). (9).7 ().7 ().9 (). ().97 (). (). (7). ().7 (9). (). (). (). ().9 (.).9 ().9 (7.).9 (.).9 (). (). (). ().9 (). (). ().77 ().97 (). ().7 (7). (). (.). ().7 (). (7). (77). (9). ().77 ().7 (). ().7 (7). (). (7). (). ().9 (). (9). (9)...9 (9).9 (9).9 (9) *Pg style per DIN Notes:. Dimensions are in inches (mm) and lbs (kg).. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Panel Mount Kits Size Model Code Part Number Kit Panel Mount DV 7 / Kit Panel Mount DV 7 / Kit Panel Mount DV 7. ().7 (9).7 (9).9 ().9 ()... Pg 7 Pg Pg Pg Pg Pg 9 Pg 9 Pg 9 / (9) / (9) / (9).9 (.). (.).99 (.).7 (.).7 (.).9 (.) 7.7 (.). (.) PN# /.7 / CC-7-9
10 FLOW CONTROL VLVES Dimensions DRVP Series V øg Knob for sizes - W ød U closed open O P M N Hex F Knob for sizes - (use hexagon for adjustment) C ør øs X øe T H J K L Model Code Nominal Size DRVP- / DRVP- / DRVP- / DRVP- / DRVP- / DRVP- DRVP- / DRVP- / C ød øe F øg H* J K L. (). (79). ().7 (). ().9 (7).9 (7) 7. (9). (). (7). (77).7 (9). (). (). () 7. (7). ().9 ().9 (.). ().9 (.).9 (). (7.). (7.). (). (). (). (). (). ().7 ().79 (). (.). (.). (.). (.). (9). (9). (.). (). ().79 ().9 (). ().77 ().97 (). ().9 (7).9 (). (9). (9)...9 (9).9 (9).9 (9).9.7 (7.). (). (7.) 7. (9).7 ().9 (.).9.99 (7).7 (9).7 (.). (). (.). (.).7 (7). ().9 (). (7). () 7. (). (). (7).9 (7). (.). (9.). ().77 (7) 7.7 (9) Model Code - Nominal Size DRVP- / DRVP- / DRVP- / DRVP- / DRVP- / DRVP- DRVP- / DRVP- / M N O P ør øs T U V W** Hex Weight. (.).9 (.).9.7 (.). (). ().99 (7). (9). (.). (). (). (7.).7 (7). (7.).9 (). (). (.).9 (.).7 ().7 (). ().7 (9). (.).97 (.). (). (.). (.). (). (). (7). (79.).7 (9). (). (7).9 (). ().7 (7).7 (). (.). (). (9.7). (.7). (.).7 (.).9 (.). (.).7 (7.).79 (.). (.).9 (.).79 ().7 (). (). ().9 ().9 (). (7). (7). (7). (7). (9). (9). (). () *Only mounting holes are used on sizes,,, & **Pg style per DIN Notes:. Dimensions are in inches (mm) and lbs (kg).. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.. (.). (). (9.). (.).9 (9).9 (9). (77). () Pg 7 Pg Pg Pg Pg Pg 9 Pg 9 Pg 9 PN# /.7 / CC-7 / (9) / (9) / (9).7 (.). (.).7 (.). (.). (.). (.9).77 (.7). (.)
11 SRVR Series Pressure Compensated Flow Control Valves Specifications FLOW CONTROL VLVES sizes, / - / Working Pressure: Inlet: psi min. / psi max. Outlet: psi min. / 9 psi max. Flows to gpm NPTF Connections Carbon Steel Housing FPM (Fluoroelastomer) O-Rings (standard) Color coded spindle for accurate flow control Provision for panel mounting Unique safety spindle design Temperature Range: - to F at full pressure Viscosity Range: SUS min. / 7 SUS max. Hydraulic Symbol Model Code Pressure Compensated Flow Control Valve SRVR = Flow Control Valve (with internal check valve) Nominal Size NPTF Only Pipe Size Pipe OD SP = /. G/ = /.7 G/ = /. G/ = /. G/ Housing Material = Carbon Steel Modification Number Port Configuration = SPP to DIN, Part -X = NPTF (NSI..) Supplementary Details S = Panel Mounting Kit SRVR - -.X / - S PN# /.7 / CC-7 -
12 FLOW CONTROL VLVES Pressure Drop Curves Flow Direction: to / Throttled Flow Q (L/min) Size approx.. turns approx. turns approx. turns approx. turns approx. turn p (bar) Q (L/min) Size approx.. turns approx. turns approx. turns approx. turns approx. turns approx. turns approx. turn p (bar) Q (L/min) Size approx. 9 turns approx. turns approx.7 turns approx. turns approx. turns approx. turns approx. turns approx. turns approx. turn p (bar) Q (L/min) Size approx. turns 9 approx.7 turns approx. turns 7 approx. turns approx. turns approx. turns approx. turns approx. turn p (bar) Flow Direction: to / Free Flow Through Check Valve 7 SRVR- SRVR- SRVR- SRVR- 7 9 Q (L/min) Dimensions øg Panel Mount Kit ØH Hole required in panel closed open Hex J Thickness of panel /" max. D C F E Model Code Size C D E F Ø G ØH SRVR- SRVR- SRVR- SRVR- / NPTF / NPTF / NPTF / NPTF.9 (7). (9).7 ().7 (.). (7). ().7 (9). (9.).9 ().9 (7.).9 (.).9 (). (). ().77 ().97 ().9 (7.).7 (). (). (). (9). ().9 (). (). (9)... *Pg style per DIN Notes:. Dimensions are in inches (mm) and lbs (kg).. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Panel Mount Kits Size Model Code Part Number Kit Panel Mount DV 7.7 (9).9 ().9 ().9 () J* Pg Pg Pg Pg Hex.9 (). (7). (). () Weight. (.). (.9). (.7).9 (.) // Kit Panel Mount DV 7 - PN# /.7 / CC-7
13 RV & RVP Series Check Valves RV Series Inline Mounting Specifications FLOW CONTROL VLVES psi operating pressure 9 Sizes, / - NPT or SE O-Ring connections and manifold mounting Flows to gpm Carbon Steel Housing FPM (Fluoroelastomer) O-Rings (for RVP series) Metal to metal seal design for poppet Hardened and ground steel poppet Cracking Pressures: 7 psi (standard), psi and psi (optional) Temperature Range: - to F at full pressure Hydraulic Symbol RVP Series Manifold Mounting Model Code Check Valve RV = Inline Mounting RVP = Manifold Mounting Nominal Sizes Nom Size SE (RV Only) NPTF (RV Only) SPP (RV Only) (RV + RVP) Tube Size Thread Size Pipe Size Pipe OD Thread Size = - /- UNF /. G/ = - 7/- UNF /. G/ = - 9/- UNF /.7 G/ = - /- UNF /. G/ = - -/- UN /. G/ = - -/- UN. G = - -/- UN -/. G / = - -7/- UN -/.9 G / = - -/- UN.7 G Housing Material = Carbon Steel Modification Number Port Configuration (omit) = RVP only = SPP to DIN, Part -X = NPTF - NSI/SME.. Taper Pipe Thread = SE - SEJ9 Ports with ISO 7 Threads and O-Ring Sealing Cracking Pressure (omit) = 7 psi (standard) = psi = psi Note: Not recommended for high-cycle applications! RV - -.X / - PN# /.7 / CC-7 -
14 FLOW CONTROL VLVES Pressure Drop Curves Flow Direction: to / Free flow through check valve ( to is completely blocked) RV-... to RV-... RV-... to RV-... RVP-... to RVP-... RV- RV- RV- RV- RV- RV- RV- RV- RV- RVP- RVP- RVP- RVP- RVP- Pressure Drop curves were established by using mineral oil with kinematic viscosity SUS at F / C RVP-... to RVP-... RVP- RVP- RVP- RVP- Dimensions RV Inline Check Valves Dimensions RVP Manifold Mounted Check Valves Ø M N O Model Port Size Code NPT SE Hex L Weight RV- / /- UNF / (7).77 (). (.) RV- / 7/- UNF / (9).7 (). (.) RV- / 9/- UNF (). (). (.) RV- / /- UNF / ().7 (7). (.) RV- / /- UN 7/ (). (). (.) RV- /- UN / (). (7). (.) RV- -/ /- UN / (). (). (.) RV- -/ 7/- UN 9/ (). ().7 (. ) RV- /- UN / (). () 9.7 (.) RVP Manifold Mounted Check Valves Model Code RVP- RVP- RVP- RVP- RVP- RVP- RVP- RVP- RVP- - Hex C D E F* G H J K L M N O R Wt.. (.). (). (). (7.).7 (7). (7.).9 (). (). (). (.). (.)..7 (.). (). ().99 (7). (9).7 (). (). (7). (7). (.). (9). ().77 (7) 7.7 (9) 7.9 (). (.). (.).7 (7). ().9 (). (7). () 7. () 7. (9) L.7 (9). (). (.)..99 (7).7 (9).7 (.). (). (.)..7 (7.). (). (7.). (7). (.). (.).7 (). (). (). ().9 ().9 (). (). (.).9 (.). (). (). ().7 (9). (.).9 (.). (.). (). (.). (.). (). (). (7). (79.).7 (9). (9). (9.7). (.7). (.).7 (.).9 (.). (.).7 (7.).7 (.). (7.). (). (7).9 (). ().7 (7).7 (). (). (). (7) *Only mounting holes are used on sizes,,, & Notes:. Dimensions are in inches (mm) and lbs (kg).. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. G H Ø L Ø K F J E D C. (). (). (). (). (). ().7 ().79 ().79 (). (9). ().7 ().9 (). (). ().7 (). (). (7) Ø R. ().79 ().9 (). ().77 ().97 ().7 ().9 (7).9 (). (.). (.). (.). (.). (9). (9). (.). (). (). (.).9 (.). (.). (.). (.) 7. (.). (.).7 (.) 9. (7.9) PN# /.7 / CC-7
15 FLOW CONTROL VLVES DV, DRV, & RV Series Stainless Steel Flow Control Valves - vailable with SPP Ports RV Series Inline Mounting Check valves DV Series Inline Mounting Needle Valves DRV Series Inline Mounting Flow Control Valves Model Code Part Number Dimensions RV--.X/ 79 RV--.X/ 7 RV--.X/ 7 RV--.X/ 7 RV--.X/ 77 Same as Standard Product RV--.X/ 79 RV--.X/ 79 RV--.X/ 77 DV--.X/ 7 DV--.X/ 7 DV--.X/ 7 DV--.X/ 7 DV--.X/ 7 Same as Standard Product DV--.X/ 77 DV--.X/ 77 DV--.X/ 79 DRV--.X/ 7 DRV--.X/ 7 DRV--.X/ 7 DRV--.X/ 7 Same as Standard Product DRV--.X/ 7 DRV--.X/ 77 PN# /.7 / CC-7 -
16 FLOW CONTROL VLVES R Series Hose reak Valves Hydraulic Symbol - Free Flow - Operating Direction; Valve closes if flow exceeds adjusted flow rate. R... Housing Valves RE... Cartridge Valves Model Code R E - SE-/- - X - L/MIN Hose reak Valve Housing Type Refer to code column below Size of Connection Refer to Size of Connection below Modification Number X = Latest Revision Closing Flow Rate XXXL/MIN = Standard Max. closing flow rate listed below in l/min XXXGPM = Factory Set Customer specifies closing flow rate in gpm Type and Size Codes E Description Code Housing Type Connection Connection X X XX CC Closing Flow Rate (min - max) (from to ) Cartridge Only Cartridge Valve in Housings To avoid the activation of hose break valves on flow surges, the closing flow rate should be at least % above the normal flow rate. HYDC Hose reak Valves eliminate uncontrolled movements of the actuator in case of line rupture. They are commonly applied with dead weight cylinders. These valves are volume limiting flat seat valves. t normal flow, the poppet is held open by a spring with enough force to counteract the force on the poppet created by the flow. When the supply line is ruptured, the flow from to exceeds the specified flow rate, the P across the poppet creates a force greater than the spring force and closes the valve. This closing flow rate is adjustable. The valve opens automatically by pressurizing connection. Depending on the pressure P, the leakage rate through the valve is approximately to in / min. If this is excessive, the valve s can be sealed and made leak-free. The valves are installed between actuators and possible line breakage points. cartridge-type valve can be installed into an actuator port. housing-type valve can be installed close to the actuator or even directly into the actuator itself. Size of Connections Dependent on Desired Closing Flow Rate (see below) SE 9/- SE /- SE /- SE Straight Thread Port NPT Port SE Straight Thread Port NPT Male Connector SE Straight Thread Stud End GPM L/min NPT Male Connector SE Straight Thread Port NPT Male Connector SE 9/- SE /- SE /- NPT / NPT SE 9/- SE /- NPT / Valves are shipped with maximum closing flow setting. Closing flow can be adjusted according to the curve on the next page. If closing flow must be set by factory, please specify when ordering. - PN# /.7 / CC-7
17 djustment Curves for Closing Flow Rate The closing flow rate is dependent on the dimensions H. fter loosening the lock nut, set the GP to dimension H with a thickness gauge. The lock nut must be tightened after adjustment. FLOW CONTROL VLVES djusting Nut Lock Nut Gauge Thickness H Gauge Gap in mm... Gap in inches... SE 9/- SE /- SE /- fter djustment, Pinch Thread t Point Immediately ehind Lock Nut Q in gpm Q in l/min The adjustment curves are valid for cartridge RE...and for all housing valves R... in accordance with Type and Size Codes charts on previous page. For model R... the cartridge must be removed from the housing for adjustment. See special tool for installation and removal on page -9. Dimensions Cartridges øk øl C D F E øh øj øg Hex Valve Type C D E F øg øh øj øk øl Hex RE-SE 9/ RE-SE / RE-SE /. (). (7). (). (.). (.).9 (.). (.).97 (). (.). (). (.).7 () 9/-UNF- /-UNF- /-UNF-.7 (9.).7 ().79 () Notes:. Dimensions are in inches (mm) and lbs (kg).. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.. (.7). (.).9 (.). ().9 (). ().9 (.). (.). (.).97 ().7 (.).7 (7) Dimensions RXX-SE -/- RCC-NPT / Housing Valve.7" 9mm." mm.7" 9mm." mm." mm." mm /-UN /-UN / NPT / NPT Hex." mm Hex." mm PN# /.7 / CC-7-7
18 FLOW CONTROL VLVES Dimensions RX-... SE RX-... NPT D C E C D F F E E Hex Hex Housing Type C D E F Hex RX-SE 9/-. (). ().9 () 9/-UNF-.7 (9) RX-SE /-. (). (). () /-UNF-. () RX-SE /-. ().7 (9).9 () /-UNF-. RX-NPT /.9 ().9 () / NPT. () RX-NPT /.7 (7).7 () / NPT. () RX-NPT. ().9 () NPT.7 () SE Cavity E C D. Y L ± F øk øj øh Y øg. Y. Y. Y Housing Type C D E F øg øh øj øk Min L RE-SE 9/ /"-UNF-..97 RE-SE / /"-UNF-.. RE-SE / /"-UN-.9.9 Notes:. Dimensions are in inches (mm) and lbs (kg).. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Nominal Flow Curves Flow rate is dependent on operating setting H. See djusting Curves for Closing Flow Rates - Settings. Curves are valid for Cartridges RE and Housing R... in accordance with charts on previous page. Limit Lines indicate the maximum closing flow rates. These rates cannot be exceeded. Curves were established at SUS. RE-SE 9/ - RE-SE / - RE-SE -/ - Q in l/min H=." H=." H=." H=.9"... Q in l/min H=." H=." H=.9" H=.79"... Q in l/min H=." H=.9" H=." H=.79" H=."... - Q in gpm Q in gpm Q in gpm PN# /.7 / CC-7
19 Engineering Data Design Flat Seat Valve Mounting Method RE Cartridge R.. Housing Valve for In-line Installation Connection Refer to chart on page - Mounting Position Optional Direction of Flow to Free Flow to Free Flow; valve automatically closes if flow exceeds preset level Fluid General purpose hydraulic oil. Consult HYDC for other media Operating Pressure Ratings Fluid Temperature Range Material P Max: psi ( bar) P Min: psi / bar - to 7 F (- to C) Carbon Steel Weights FLOW CONTROL VLVES RE lbs. SE 9/-. SE /-. SE /-. RX lbs. SE 9/-.7 / NPTF SE /-. / NPTF SE /-. NPTF RXX lbs. SE /-.9 RCC lbs. / NPTF.7 Recommendations Hose break valves, type RE must only be used to safeguard users in the event of hose breaks. They must not be used as switching valves for repeated closing actions. If closing actions occur during normal operation, the setting of the hose break valve is not suitable for the operating parameters of the system. The hose break valve must be replaced by a new one with a modified setting. In order to prevent hose break valves reacting to flow rate fluctuations inherent in the system, e.g. due to switching of directional valves, the actuating flow rate should be at least % above the normal maximum system flow rate. If high viscosity fluctuations occur, the valves must be set to a higher actuating flow rate to ensure trouble-free operation at high viscosity. However, the valves must still react at a low viscosity. Since this range depends largely on the system, whose operational flow rate fluctuations can also depend on viscosity, the appropriate setting for the valve is best determined on site. Sizing Hose reak Valves In order for a hose break valve to work properly there must be a difference between the normal operating flow rate (from pump) and the emergency flow rate created by a hose or line break. The emergency flow rate must be significantly higher than the normal operating flow. Why? The hose break valve is designed to only be closed in an emergency situation. These valves should not be cycled (opened and closed) with the system. Cycling the valve and/or excessive vibrations will lead to premature failure of the valve components. How do you determine the emergency flow rate? You must perform a test with the actual system in a hose break simulation. This test should be run with the minimum load on the cylinder/lift to determine the minimum emergency flow rate for the system. To test, break the line open or open a directional valve and allow gravity to pull down the cylinder/lift. The flow rate measured during this test is the emergency flow rate. The hose break closing flow rate setting is adjustable and should be set to close at a flow rate between the normal flow rate and the emergency flow rate. The closing flow rate should be set at least % higher than the normal flow rate, and should be set at least % below the emergency flow rate. How do you set the closing flow rate for the valve? The gap between the poppet and the valve body is adjustable by means of the lock nut and adjustment nut on the end of the poppet. The larger the gap, the higher the closing flow rate for the valve. Installation Tools Cartridge Size Part Number 9/- /- -/- PN# /.7 / CC-7-9
20 FLOW CONTROL VLVES EV Series utomatic ir Vent Valves Description The HYDC ir Vent Valve eliminates air bubbles which accumulate in hydraulic systems immediately after start-up or after long periods of shut-down of the system. The ir Vent Valve remains open until the valve reaches a psi differential pressure. Pressure must be maintained above psi to keep valve closed. This type of operation of the HYDC ir Vent Valve allows for easy start-up of hydraulic systems. Due to the compact design the ir Vent Valve requires minimum space. Model Code EV - / Part Number Technical Data Operating Pressure Range P min psi ( bar) P max 7 psi ( bar) Material Carbon Steel Operating Flow Range Q min. gpm ( l/min) Q max gpm (7 l/min) to achieve higher flow rates, parallel connection is possible Mounting The inlet port is connected to the pressure line and the outlet port should be connected back into the non-pressurized reservoir. For ventilation of pumps the valve should be mounted adjacent to the pump outlet. For system ventilation the valve should be mounted at the system s highest point. Mounting Positions Optional - see figures and. The return line must be connected to reservoir below the minimum oil level. Dimensions. (mm) / NPT (both ports) EV-.7 (mm) Notes:. Dimensions are in inches (mm).. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. - PN# /.7 / CC-7
Flow Control Valves. Overview. Accessories Catalog. Needle Valves. Flow Control Valves. Pressure Compensated Flow Control Valves.
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