SPIN-ON FILTERS & ELEMENTS

Transcription

1 ABSOLUTE RATED (BETA SPIN ) & NOMINAL RATED SPIN-ON FILTERS & ELEMENTS Single and Twin Element Models Pressures to 20 psi Flows to 120 gpm APPLICATION HYDAC Spin-On Filters are for filtration of hydraulic fluids and lubricating oils on industrial machinery, power units, agricultural, construction, and mobile equipment. HYDAC Spin-On Filters may be installed in return or charge lines of hydraulic systems. They may also be used in off-line and lubrication system filtration applications. The complete filter assembly includes a die cast aluminum head and a replaceable spin-on filter element. A bypass valve is built into the filter head. The use of replaceable spin-on elements provides quick, efficient element changeout. Dual element models are available for higher flow rate applications or installations requiring extended service between element changeouts. Dual element models include a choice of: BETA SPIN TM ELEMENTS An Assortment of spin-on filters end-to-end mounting (MFD) or side-by-side mounting (MFDS) for ease of assembly, installation, and element changeout. The basic spin-on filter assemblies can be configured with clogging indicators. Gauge and switch-type indicators are available and are recommended for all installations. Spin-On Filters are not available for use with water-glycol or phosphate ester fluids. HYDAC Beta Spin Elements are available with Multi-Layer Betamicron media with absolute ratings of 3,,, and 20 microns (Beta Ratio 200). Proper support of the filter media provides high Beta Ratio values (particle removal efficiency) even at high differential pressures. The efficiency of many competitive elements drastically deteriorates as the element clogs and differential pressure increases. Betamicron filter media is firmly supported to achieve flow fatigue resistance during significant pressure flow pulsations. High quality adhesive is used to bond the endcaps to the media and to bond the seam of the media. Heavy-gauge perforated support tubes are used to provide proper flow distribution and protection against element collapse.

2 Specifications & Options: MF 80/8 Series SPECIFICATIONS: Operating Pressure: 120 psi/8 bar Maximum Operating Pressure Flow Ratings: 1 gpm for Standard Length Element 2 gpm for Extended Length Element Fluid Operating Temperatures: -4 F to +212 F -20 C to +0 C Compatible with all Petroleum Based Fluids Aluminum Die Cast Head Nitrile Seals Static Pressure Indicator Sensing OPTIONS: 3,, and 2 Micron Nominal Filtration Ratings and 3,,, and 20 Micron Absolute Filtration Ratings Available in.4 or 8.4 inch Length Elements 2 psi Bypass 3/4 NPTF, 3/4 BSPP, SAE-12, 1 NPTF, or SAE-16 Ports Pressure Gauge and Pressure Switch Indicators Above Subject To Technical Modifications INLET Optional Gauge Port Location 1 Location 2 2 Mounting Holes (1/4"-20 UNC-2B x.31 DP) (M8 x 1.2 x 9. DP for BSPP ports) A OUTLET Dimensions: MF 80/8 Series Connection Dimension Size A B B1 C D E F G 3/4 NPTF /4 BSPP SAE mm 17 mm 29 mm 16 mm 38.6 mm 20 mm 28 mm 38 mm 1 NPTF SAE-16 G mm 183 mm 268 mm 16 mm 46. mm 23 mm 36 mm 38 mm D E F B MF 80 B1 MF 8 (Paper only) Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print. (Clearance for element removal) C

3 Specifications & Options: MF 90/9 Series SPECIFICATIONS: Operating Pressure: 20 psi/17 bar Maximum Operating Pressure Flow Ratings: 1 gpm for Standard Length Element 2 gpm for Extended Length Element Fluid Operating Temperatures: -4 F to +212 F -20 C to +0 C Compatible with all Petroleum Based Fluids Aluminum Die Cast Head Nitrile Seals Differential Pressure Sensing Indication OPTIONS: 3,, and 2 Micron Nominal Filtration Ratings and 3,,, and 20 Micron Absolute Filtration Ratings Available in.9 or 8.0 inch Length Elements 2 psi Bypass for Nominal Rated or 43 psi Bypass for Absolute Rated elements 3/4 NPTF, 3/4 BSPP, SAE-12, 1 NPTF, or SAE-16 Ports Above Subject To Technical Modifications Dimensions: MF 90/9 Series G INLET F Optional Indicator Port OUTLET 3 Mounting Holes (/16-18UNC-2B x.6 DP) (M x 1. x 14mm DP for BSPP port) Connection Dimension Size A B B1 C D E F G 3/4 NPTF /4 BSPP SAE-12 mm 199 mm 23 mm 38 mm 49 mm 2 mm 1 mm 4 mm 1 NPTF SAE-16 mm 199 mm 23 mm 38 mm 49 mm 2 mm 1 mm 4 mm A D E B MF 90 B1 MF 9 (Paper only) Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print. (Clearance for C element removal)

4 Specifications & Options: MF 160/180 Series SPECIFICATIONS: Operating Pressure: 120 psi/8 bar Maximum Operating Pressure Flow Ratings: 30 gpm for Standard Length Element 60 gpm for Extended Length Element Fluid Operating Temperatures: -4 F to +212 F -20 C to +0 C Compatible with all Petroleum Based Fluids Aluminum Die Cast Head Nitrile Seals Static Pressure Indicator Sensing OPTIONS: 3,, and 2 Micron Nominal Filtration Ratings and 3,,, and 20 Micron Absolute Filtration Ratings Available in 6.9 or.9 inch Length Elements 2 psi Bypass for Nominal Rated or 43 psi Bypass for Absolute Rated elements 1 1/4 NPTF, 1 1/2 NPTF, 1 1/4 BSPP, SAE-20, or SAE-24, Ports Pressure Gauge or Pressure Switch Indicators Above Subject To Technical Modifications Optional Gauge Port* (1/8" NPTF) Location 1 (Location 1,2,3 or 4) Location 2 INLET OUTLET Location 3 Location 4 Mounting Holes (/16-18UNC-2B x.6 DP) (M x 1. x 20mm DP for BSPP Ports) Dimensions: MF 160/180 Series Port Type MTG Dimension Holes A B C D E SAE /4 BSPP 61 mm 20 mm 28 mm 236 mm 338 mm /4 NPTF Square 61 mm 20 mm 28 mm 236 mm 338 mm 1 1/2 NPTF SAE-24 T 71 mm 28 mm 33 mm 246 mm 348 mm.40" (137 mm) 3.12" (79 mm) B A C Mounting Hole Patterns 0.7" (19 mm) 1.0" (38 mm) 1.2" (32 mm) 2.0" (64 mm) E MF 180 D MF " (48mm) SAE /4" NPTF 1 1/2 " NPTF & SAE-24 (Special Order) 1.0" (38 mm) (Clearance for element removal). 130 Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print. *Note: Gauge port locations 1 & 3 sense upstream. Gauge port locations 2 & 4 sense downstream for suction applications. 4

5 Specifications & Options: MF 190/19 SPECIFICATIONS: Operating Pressure: 120 psi/8 bar Maximum Operating Pressure Flow Ratings: 30 gpm for Standard Length Element 60 gpm for Extended Length Element Fluid Operating Temperatures: -4 F to +212 F -20 C to +0 C Compatible with all Petroleum Based Fluids Aluminum Die Cast Head Nitrile Seals Differential Pressure Indicator Sensing OPTIONS: 3,, and 2 Micron Nominal Filtration Ratings and 3,,, and 20 Micron Absolute Filtration Ratings Available in 6.9 or.9 inch Length Elements 2 psi Bypass for Nominal Rated or 43 psi Bypass for Absolute Rated elements 1 1/4 NPTF, SAE-20, or aor 1 1/4 BSPP Ports P Visual pop-up and Electrical Indicator options Above Subject To Technical Modifications Dimensions: MF 190/19 Port Type MTG Dimension Holes A C D E SAE /4 NPT 61 mm 28 mm 236 mm 338 mm /4 BSPP Square 61 mm 28 mm 236 mm 338 mm.40" (137 mm) 3.12" (79 mm) A C Indicator Position " (76.2 mm) Mounting Holes (2 places) /16"-18UNC-2B Thread P Indicator (Electric or Visual 3.00" (76.2 mm) E MF 180 D MF " (48mm) 1.87" (48mm) SAE 20 or 1 1/4" NPTF Indicator Position 2 Mounting Holes (3 places) Mx1. x 14.2 DP. Thread 1 1/4" BSPP 1.0" (38 mm) (Clearance for element removal). 130 Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print.

6 Specifications & Options: MFD 160/180 & MFDS 160/180 Series SPECIFICATIONS: Operating Pressure: 120 psi/8 bar Maximum Operating Pressure Flow Ratings: 60 gpm for Standard Length Element 120 gpm for Extended Length Element Fluid Operating Temperatures: -4 F to +212 F -20 C to +0 C Compatible with all Petroleum Based Fluids Aluminum Die Cast Head Nitrile Seals Static Pressure Indicator Sensing OPTIONS: 3,, and 2 Micron Nominal Filtration Ratings and 3,,, and 20 Micron Absolute Filtration Ratings Available in 6.9 or.9 inch Length Elements 2 psi Bypass for Nominal Rated or 43 psi Bypass for Absolute Rated elements MFD: 1 1/2 NPTF, SAE-24, MFDS: SAE-32 Code 61 Flange / 1 1/2 NPTF Combination Ports Pressure Gauge or Pressure Switch Indicators Above Subject To Technical Modifications MFD Dimensions: MFD 160/180 & MFDS 160/180 Series MFDS Location 4 4 Mounting Holes (3/8-16 x 0.62 DP) Inlet & Outlet Ports [1 1/2" NPTF & 2" (4 bolt) Flange Combination] OUTLET Optional Gauge Port (1/8" NPTF) Inlet Pressure Locations (Location 1,2,3 or 4) Location " (63 mm) MFD " (28 mm) 2 Mounting Holes (3/8-16UNC-2B x.6 DP) Inlet & Outlet Ports [1 1/2" NPTF or SAE - 24] 2.6" (6 mm) 16.68" (424 mm) MFD " (80 mm) 6.76" (172 mm) MFD 160.3" (136 mm) 2.00" (1 mm) Location 3 INLET 12.92" (328 mm) 7.8" (193 mm) Location " (120 mm) 6.0" (16 mm).0" (13 mm) 2.44" (62 mm) 3.41" (87 mm).30" (13 mm) 2.6" (67 mm) " (38 mm) (Clearance for element removal - both sizes).20" (29 mm) MFDS " (361 mm) MFDS " (16 mm) 2 Optional Gauge Ports (1/8" NPTF) 1.0" (38 mm) (Clearance for element removal - both sizes)." (130 mm) 6 3.2" (83 mm) Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print.

7 WATER REMOVAL ELEMENTS - CAPACITY vs. Spin-On Element Optimum Flow Rate Maximum Flow Rate Flow (gpm) Capacity (quarts) Flow (gpm) Capacity (quarts) 0080MA0A MA0A MA0A MA0A MA0A PRESSURE DROP DATA (Refer to the pressure drop curves on the following 3 pages) Initial Pressure Drop p Assembly = p Housing + p Element Pressure Drop vs. Flow Curves (ISO , Class B) Housing Curves Curves shown are based on test results using mineral oil with a kinematic viscosity of 141 SUS and a specific gravity of Differential pressure increases in proportion to the specific gravity of the fluid. p Housing = p Chart x Actual Specific Gravity 0.86 Element K Factors These Factors are based on test results using mineral oil with a kinematic viscosity of 141 SUS and a specific gravity of Differential pressure across the element changes in proportion to viscosity and specific gravity. p Element = Flow x K Factor x Actual Viscosity x Actual Specific Gravity NOTE: When sizing filter assemblies for critical applications, please contact HYDAC before using printed pressure drop curves. 7

8 P bar P psi 20 1 HOUSING PRESSURE DROP CURVES MF 80/8 0.8 MF 90/9 P bar P psi gpm gpm l/min l/min 1.0 MF 160/180/190/ MFD/MFDS 160/180 1 P bar P psi P bar P psi MFDS MFD gpm gpm l/min l/min ELEMENT K Factors MA...BN (Betamicron ) 3µm µm µm 2µm 80...BN BN BN BN BN MA...P (Paper) 3µm µm 2µm 80...P P P P P P These curves are based on test results using mineral oil with a kinematic viscosity of 141 SUS and a specific gravity of NOTE: When sizing filter assemblies for critical applications, please contact HYDAC before using printed pressure drop curves. 8

9 Filter Type MF = Single Element MFD = Dual Elements (End to End) MFDS = Dual Elements (Side by Side) Filter Element Material BN = Betamicron Low Collapse P = Paper A = Water Removal MODEL CODE - SPIN-ON ASSEMBLIES MF BN 80 G A 1. 0 /.2 Size 80 (not available with 3 µm BN Elements) (uses size 160 element) 8 (not available with BN and A Elements) 9 (not available with 20 µm BN Elements) (uses size 180 element) Standard Length Elements Extended Length Elements Type of Connection G = Threaded GF = Combination Threaded/Flanged (available on 160/180 MFDS only) Filtration Rating (micron) Betamicron Paper Water Removal 3 3 Nominal Absolute Nominal Filtration Filtration 2 Filtration 20 ßx 200 Type of Clogging Indicator A = No Indicator E = Pressure Gauge G = Pressure Switch (AC/DC) UE = Vacuum Gauge Static - MF 80/8, MF, MFD, & MFDS 160/180 UG = Vacuum Switch (AC/DC) B = Visual (Automatic Reset) Integral Part of Head Differential - C = Electric Switch (DC) MF 90/9 & 190/19 Type Number Modification Number Port Configuration Assembly Code Port Code Port MF 80/8, 90/ /4 BSPP (MF 90/9 only - uses MA elements).1 1 NPT.2 3/4 NPT 12.1 SAE 16 Thread 12.2 SAE 12 Thread MF 160/180, /4 BSPP (MF 190/19 only - uses MA elements).1 1 1/2 NPT MF 190/ /4 NPT 12.1 SAE 24 Thread MF 160/180 only 12.2 SAE 20 Thread MFD 160/ /2 NPT 12.1 SAE 24 Thread MFDS 160/ /2 NPT / 2 SAE Flange Combo (Code 61) Bypass Valve Cracking Pressure (omit) = 2 psid/2 bar (Standard) B0.2 = 3 psid/0.2 bar (For Suction Applications MF 160/180 only) B3 = 43 psid/3 bar [Standard on Absolute (BN) Series Except 80] KB = No Bypass Model codes containing RED are non-stock items Contact HYDAC for availability 9

10 Element Size 0080 (not available with 3 µm BN Elements) 0090 Standard Length Elements (not available with BN or A Elements) 009 (not available with 20 µm BN Elements) Extended Length Elements 0180 Type of Element MA = UN Tap Plate Thread (Standard) Sizes Thread 0080/ UN-2B 0090/ /2-16 UN-2B 0160/ /2-16 UN-2B MODEL CODE - SPIN-ON ELEMENTS MG = BSPP Tap Plate Thread (Special) Sizes Thread Not required for BSPP ported heads /4 BSPP produced in the USA, MA Elements /4 BSPP used on port codes MA 00 BN Filtration Rating (micron) Betamicron Absolute Filtration Rating ßx Paper Nominal Filtration Rating 02 0 Aquamicron (Water Removal) Nominal Filtration Rating Filter Element Material BN Betamicron Low Collapse P Paper A Aquamicron Water Removal (Stock inventory for sizes 160 and 180) (Minimum order quantities apply to other sizes of Water Removal Elements) Model codes containing RED are non-stock items Contact HYDAC for availability MODEL CODE - SPIN-ON FILTER CLOGGING INDICATORS Indicator Type Filter Housing Size 80/8, 160/180 90/9, 190/19 B Visual - Automatic reset ( P) N/A NR* C Electric Switch (DC) ( P) N/A NR* (2 psi bypass) (43 psi bypass) E Pressure Gauge VMF1.4E.0 VMF2E.0 N/A (2 psi bypass) (43 psi bypass) G Pressure Switch (AC/DC) VMF1.4G.0 VMF1.7G.0 N/A UE Vacuum Gauge VMF0.2UE.0 N/A UG Vacuum Switch (AC/DC) VMF0.2UG.0 N/A Copyright 2000 HYDAC TECHNOLOGY CORPORATION - Brochure - Spin-On FIlters & Elements # / 7.00 * Integral Part of filter head HYDAC TECHNOLOGY CORPORATION 2260 City Line Road Bethlehem, PA Phone (6) Fax (6) powerup@hydacusa.com