PILOT OPERATED UNLOADING VALVE - Series VR4U

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1 PILOT OPERTED UNLODING VLVE - Series VR4U Veljan Unloadg Valves series VR4U are pilot operated controls and used to Internal Dra unload a circuit at low pressure when pilot pressure at pt is mataed higher than that of let pressure at pt set by the pilot sprg. typical use of an unloader valve is to unload the low pressure side of a double pump. Pump connected to an ccumulat circuit can also be unloaded by the VR4U valve. 1 PC VR4U consists of a high flow poppet type seat valve section controlled by the low flow, adjustable pilot section mounted on top. Pressure settg is achieved by means of knurled knob. F tamper proof settg, acn nut with lead seal is available as option. Optional vent valve VVV1 sandwiched between pilot section External Dra and ma body can be used f ventg the VR4U valves. 1 Exceptionally fast response is obtaed due to the precise ratio between the ma piston area and its mass. One of the unique features of VR4U is that it wks as a relief valve at the set pressure even the absence of external pilot signal. Nmally pt is connected to pump and pt to tank. t low pressure, flow enterg pt is blocked by the ma poppet. Pressure from pt passes to the pilot section through ifices 1 (OPTIONL) the ma poppet and the pilot section. No flow takes place this ption until the pressure overcomes the sprg settg of a pilot ball. The pilot ball is lifted from its seat releasg a small pilot flow to tank and resultg a pressure drop across the ma poppet. The ma poppet opens and allows only enough flow from pt to pt matag let pressure at the set value of the pilot sprg as the case of a relief valve. In this condition, the external pilot pressure from another part of system if applied at pt causes a small override piston to act agast the ball pushg it further off its seat resultg very low pressure drop across the ma poppet as long as pilot pressure is mataed, the ma poppet opens further and unloads the let VR4U flow at very low pressure drop. s soon as the pilot pressure drops to approximately 1% below the pilot settg, the ma poppet closes with a snap action divertg the ma pump flow back to the hydraulic system. Excessive restriction the tank le the pilot pressure signal at pt should be avoided to atta a crect function.

2 PILOT OPERTED UNLODING VLVE - Series VR4U SPECIFICTIONS C General Type : Pilot operated Unloadg Valve Design : Poppet type Mountg : Threaded/Subplate/Cartridge/Flange Mountg position : Optional Pt sizes (nomal) : 3/8, 3/4, 1 1/4 Direction of flow : mbient temperature : -- C...+6 C (--4 F F) Special wkg conditions : Consult VELJN Hydraulics Pressure control range : Mimum - depends on flow Maximum - 5 psi (35 bar) Maximum operatg pressure : Pt (let) 5 psi (35 bar) Pt (outlet) Internal pilot dra - 5 psi (3.5 bar) External pilot dra - 43 psi (3 bar) Pt (pilot) 5 psi (35 bar) Pt, 1 (Pilot dra ) Without pressure to tank : VR4U 3 ( 3/ ) VR4U 6 ( 3 8 / 4 ) VR4U 1 ( 1 1/ 4 ) Nomal flow gpm ( lpm) : 15.8 (6) 5.9 () 119. (45) Maximum flow gpm ( lpm) : 3.8 (9) 79.4 (3) (6) Fluid : Meral oil as per DIN 5154/5 other fluids on request Fluid Temperature Range : --18 C...+8 C ( F F) Viscosity Range : 1 to 65 cst (6 to 39 SSU) Optimum operatg viscosity : 3 cst (18 SSU) Seal compatibility : Code 1 (una N) Code 5 (Viton) (contact Veljan with specific oil details) Cleanless recoended : etter than NS 1638 Class 8 ISO 17/14 djustment Manual : Handwheel Rotation : 3.75 rev. Operatg tque :.7 Nm Electricals ( Vent Valve VVV : Solenoid Nomal voltage : Refer to Orderg Code Permissible voltage fluctuation : +5%...--1% Max. coil temperature : +155 C (311 F) Type of current : lternatg Current (C)/Direct Current (DC) Input power : 31 W Holdg : 78 V Inrush : 64 V Relative operatg period : 1% Type of protection : I P 65

3 PILOT OPERTED UNLODING VLVE - Series VR4U ORDERING CODE Series Size / 8 3/ 4-11/ 4 VR4U W7-1 *** Modification Seal Class 1 - una N ( Standard) 5 - Viton PC Max. Pressure of Valve ody - f cartridges only 5-5psi (35 bar) ody Mountg Cartridge - Cartridge pt = 1/ 4 NPTF E - Cartridge pt = SE -4( 7/16 -UNF) G- Cartridge pt = G 1/ 4 Threaded body 1 - Threaded body - VR4U3 = 1 / NPTF ; VR4U6 = 1 NPTF,pts (- Pts,1-Pt) = 1/ 4 - Threaded body VR4U6 = 3/ 4 NPTF ; NPTF VR4U1 = 11/ 4 NPTF (1 - Pt, 1 - Pt ) Threaded body VR4U3 = /.S.P.P ; VR4U6 = 1.S.P.P ; (-Pts,1-Pt),pts D - Threaded body VR4U6 = 3/.S.P.P ; =G 1/ 4 4 VR4U1 = 11/ 4.S.P.P ; (1 - Pt, 1 - Pt ) 4 - Threaded body VR4U3 - SE - 8 VR4U6 - SE - 16, pts ( - Pt, 1 - Pt ) =SE-4 (7/ Threaded body VR4U6 - SE - 1, UNF) VR4U1 - SE - (1 - Pt, 1 - Pt ) Subplate mountg 3 - Subplate mountg - VR4U3/6 /1 ISO ( pt - 1/ 4 NPTF with dra le code 7 - Subplate mountg Pt SE-4( 7/16 -UNF) with dra le code 9 - Subplate mountg VR4U3/6 /1 ISO ( Pt = 1 1 / 4.S.P.P ; with dra le code Flange body - Flange body (, pt - 1/ 4 NPTF ) (-Pts,1-Pt) Design letter Solenoid Voltage (Omit f non vent version) W1-115V/6 Hz C GOR - 1V DC W - 3V/6 Hz C GOQ - 4V DC W6-115V/5 Hz C GOH - 48V DC W7-3V/5 Hz C Electrical Vent (3way VENT VLVE VVV Omit f non vent version 9 - With manual override (Solenoid de-energized : open to tank. Solenoid energized : vent le blocked) 1 - Without manual override (Solenoid de-energized : open to tank. Solenoid energized : vent le blocked) 11 - With manual override (Solenoid de-energized : vent le blocked Solenoid energized : open to tank) 1 - Without manual override (Solenoid de-energized : vent le blocked Solenoid energized : open to tank) Dra le 1 - Internal - External from subplate manifold () - External from pilot head ( Type of Control 1-Hand knob (3 dia) -Hand knob (5 dia) (not f version with vent valve VVV 3-cn nut with lead seal Pressure settg range psi (7-15 bar) psi (7-1 bar) psi (7-35 bar) t subplate mountg only with body code 3,7,9 Nomal pressure differential % Nomal pressure differential 15% Only with Dra le code Pt is only available at Dra le (code external from pilot head.

4 PILOT OPERTED UNLODING VLVE - Series VR4U PERFORMNCE CURVES Pressure Differential Charecteristics Typical application sytsems C 35 (575) xp 15% Double pump system, to unload the low pressure side (L.P) Pressure differential bar (psi) 3 (435) (9) 1 (145) 15% 15% " Unloadg" (pressure settig) Onloadg" " VR4V H.P L.P M P x VR4U Pm P Pump 1 (145) (9) 3 (435) 35 (575) Pump pressure bar (psi) ccumulat system with unloadg valve R4U P x The differential between Unloadg and Onloadg is typical 15%. When system pressure (f stance accumulat) drops 15% below the pilot settg, the valve closes and pump feeds the system aga. VR4U p - qv - Characteristics (Fluid 6 cst at 4 C Test temp. 5 C+ 1%) M VR4U3 VR4U6 VR4U1 Pressure drop bar (psi) ( ) P 1 (145) 8 (116) 6 (87) 4 (58) (9) Pressure drop bar (psi) ( ) P 1 (145) 8 (116) 6 (87) 4 (58) (9) Pressure drop bar (psi) ( ) P 1 (145) 8 (116) 6 (87) 4 (58) (9) 4 (5) (1 6 (16) Flow qv lpm (gpm) 8 ( 9 (4) (13) (6) (4) (53) (66) Flow qv lpm (gpm) 3 (79) (13) (6) (4) (53) (66) Flow qv lpm (gpm) 3 (79)

5 PILOT OPERTED UNLODING VLVE - Series VR4U VR4U6 (3/4 ) SUPLTE MOUNTING OD ( #3, #7 & #9 ) Weight : 9.89 lbs ( 4.5 kg) 1 max. Panel openg ø PC ø ø 3 9 ø5 4 1 lock mountg face Flatness.1 /1 length Surface fish CL 1.7 µm D5 D 3 ø6 D8 D9 D6 D7 ø4 ø3 3/8" - 16 UNC x,71 dp. (M1 x 18 dp.) 5 4 ø1 Location hole ø.41 ø ø.65 ø ø1.6 ø ø4.645 ø118. ø.433 ø11. D D5 D6 D7 D8 D ø ø Pts Function 3 4 ø.9 ø3.4 ø.8 x ø7.1 x.433 dp. 11. dp. Pressure (let) Tank (outlet) Remote control vent connection () External dra Note : F details of Subplate & mtg. screws please refer page 34 Optional from pilot head subplate. Pt is only available at dra le (code external from the pilot head.

6 PILOT OPERTED UNLODING VLVE - Series VR4U SUPLTE FOR VR4U6 (3/4 ) Weight : 1.54 lbs ( 4.8 kg) C ø17 ø ø18 ø ø4 Location hole /8" - 16 UNC x.78 dp (M1 x dp) ø ø ø ø ø.9 ø.8 x.315 dp. ø ø3.4 ø7.1 x 8. dp. ø7.1 Order No. + Pt sizes + Dimension 4 Mountg screws* Order No. m.tensile strength VSS - P G 114 VSS G 115 VSS G NPTF 3/4.S.P.P. 1.S.P.P 1/4 NPTF 1/4.S.P.P. 3/8-16UNC 1 3 /4 lg M1 x 45 DIN V V7-716 at p< 1 bar = 1 dan/ - (Tque 68 Nm) at p>1 bar = 1 dan/ (Tque 8 Nm) * Mountg screws are cluded subplate der. F valves dered without subplate, mountg screws must be dered separately.

7 PILOT OPERTED UNLODING VLVE - Series VR4U VR4U6 (3/4 ) - THREDED OD ( #, # & #D ) Weight : 7.5 lbs ( 3.3 kg) max. PC ød D5 C7 C D D5.99 ø ø Pts Function Pressure (let) Tank (outlet) Remote control vent connection External dra Pt Sizes 3/4 NPTF G 3/4 SE - 1 (11 /16-1 UNF) 3/4 NPTF G 3/4 SE - 1 (11 /16-1 UNF) 1/4 NPTF G 1/4 SE - 4 (7/16 - UNF) 1/4 NPTF G 1/4 SE - 4 (7/16 - UNF)

8 PILOT OPERTED UNLODING VLVE - Series VR4U VR4U6 (3/4 ) - THREDED OD ( #1, #4 & #6 ) Weight : 14.5 lbs ( 6.6 kg) 1 max. 3 C ø ø1.6 ø3. Pts ( Function Pressure (let) Tank (outlet) Remote control vent connection External dra Pt Sizes 5 1 NPTF G 1 SE - 16 ( 1 /16-1 UNF) 1 NPTF G 1 SE - 16 ( 1 5 /16-1 UNF) 1/4 NPTF G 1/4 SE - 4 ( 7/16 - UNF) 1/4 NPTF G 1/4 SE - 4 (7/16 - UNF)

9 PILOT OPERTED UNLODING VLVE - Series VR4U VR4U6 (3/4 ) - FLNGE OD ( # ) Weight : 14.5 lbs ( 6.6 kg) 1 max. 3 ø1 PC 11 4 x 7/16-14 UNC x.95 dp. (M1 x 3 dp.) 4 ø (Flange dimension) ø ø1.18 ø ø Pts (x) Function Pressure (let) Flange model no VFS Flange der no VS Pt Sizes 1 /4.S.P.P Tank (outlet) VFS4-P--6 VS /4 NPTF External remote control pilot External dra Flanges must be dered seperately. Mountg screws are cluded flange der /4.S.P.P 1/4 NPTF

10 PILOT OPERTED UNLODING VLVE - Series VR4U CRTRIDGES WITH PILOT VLVES VR4U6/VR4U1 ( #, #E & #G ) Weight :.63 lbs (1. kg) (1/4 NPTF G1/4" SE-4) C 15 1/16" NPTF ø ø øc7 ø6 max 15.3 ø5 1 7 r max 8 r max øc8 ø max C9 D ød5 3/8-4 UNF x.79 dp. (M1 x dp.) C7 C8 C ø1.77 ø1.73 ø1.51 ø / ø.36 ø ø1.1 ø45. ø44. ø ø / / / ø.79 ø1.6.8 r.18 r 1. ø6. ø ø ø. ø3.. r.4 r D D5.383/ / / / ø.16 ø3. Pts Function 4 Mountg screws* Pressure (Inlet) Order number, Tank (Outlet) External control connection Dra 3 3/8-4 UNF x 1 /4 lg. M1 x 45, DIN V V7-716 Pt is only available at dra le (code external from the pilot head. * Mountg screws must be dered separately

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