KBN135 Series. HYUNDAI WIA Heavy Duty Boring Machine

Transcription

1 KBN135 Series Heavy Duty Boring Machine

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3 Technical Leader The Heavy Duty Boring Machine KBN135/KBN135C, designed by Hyundai WIA with years of expertise and the latest technology, provides high performance and maximum productivity. KBN135 Pallet Size mm(in) Max. Load Capacity kg(lb) Min. Indexing Angle deg Spindle Quill Diameter mm(in) Spindle Taper - Spindle Speed rpm Spindle Power kw(hp) Spindle Driving Method - Number of Tools EA Travel(X/Y/Z/W) mm(in) Rapid Traverse Rate m/min(ipm) [Option] [SIEMENS] 2,000 1,800 ( ) 10,000 (22,046) / 90 (LOCATING PIN) Ø135 (5.3 ) NT #50 2,500 [2,500] [2,500] [2,500] 22 (30) [26 (35)] [37 (50)] [37 (50)] 3 Step Gear 40 [60, 90, 120] 3,000/2,000/1,600/700 (118.1 /78.7 /63 /27.6 ) [4,000/2,500/1,600/700 (157.5 /98.4 /63 /27.6 )] 8/8/8/8 (315/315/315/315) KBN135C Pallet Size mm(in) Max. Load Capacity kg(lb) Min. Indexing Angle deg Spindle Quill Diameter mm(in) Spindle Taper - Spindle Speed r/min Spindle Power kw(hp) Spindle Driving Method - Number of Tools EA Travel(X/Y/Z/W) mm(in) Rapid Traverse Rate m/min(ipm) [Option] [SIEMENS] 2,000 1,800 ( ) 15,000 (33,069) [20,000 (44,093)] / 90 (LOCATING PIN) Ø135 (5.3 ) NT #50 2,500 [2,500] [2,500] [2,500] 22 (30) [26 (35)] [37 (50)] [37 (50)] 3 Step Gear 40 [60, 90, 120] 3,000/2,000/1,600/700 (118.1 /78.7 /63 /27.6 ) [4,000/2,500/2,000/700 (157.5 /98.4 /78.7 /27.6 )] 10/10/10/8 (394/394/394/315)

4 KBN135

5 The Next Generation Boring Machine To Revolutionize Productivity KBN135 Series One-piece bed construction for ultra precision (KBN135) Movable column structure for high-load, heavy load and heavy duty cutting (KBN 135C) X/Y-axis expansion up to 1,000mm(39.3 ) and 500mm(19.6 ) respectively 3 step gear driven spindle for heavy duty cutting Optimal boring processing with W-axis travel of 700mm(27.5 ) Linear scale and rotary scale for ultra precision Position Encoder on B-axis for highly precise positioning KBN135C

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7 KBN135 Series Heavy Duty Boring Machine MACHINE TOOL Heavy Duty CNC Boring Machine KBN135 series features linear scales and a gear driven spindle for high precision and superb heavy duty cutting ability.

8 01 KBN135 Series Basic Features The Most Advanced Mechanism, Revolutionized Productivity & High Performance 01 Air Semi-Rising Slide Way By applying the Air Semi-Rising Sliding Ways, the load on the X/Z-axis slideway is decreased. Therefore, positioning and repeatability accuracy can be maintained for a long time. Spindle KBN135 series is designed with a 3 step gear drive, which provides high torque at low rpm and stability at high rpm. 03 Linear & Rotary Scales on All Axes (Standard) Linear scales on X/Y/Z-axis and rotary scale on B-axis provide High accuracy positioning and enabling precise machining. Linear Scale Rotary Scale Table 04 Fully Protected Slidecover Slidecover of each axis is fully protected from chips and debris. 02 KBN135 series is the most optimal machine for fixturing and machining of large workpieces. It has best in class machining area and load capacity.

9 Basic Features MACHINE TOOL Convenient Maintenance Oil and Air devices are located in front of the machine for easy repair and maintenance. 03 KBN135 Series Heavy Duty Boring Machine KBN135C (Column Moving Type) The column moving Z-axis enables precise machining of large work and prevents sagging of table when loading or machining. Also, table column separate structure provides high rigidity. KBN135 (Table Moving Type) The one-piece bed structure of X/Z-axis helps maintain high accuracy and makes it easier to adjust the machine for better precision.

10 02 KBN135 Series High Precision Spindle Cutting Edge Design & Optimized Cutting Condition Heavy Duty Boring Machine 20 bar(290 psi) Spindle By using ultra precision cylindrical roller bearings, fast acc/ deceleration of the spindle is achieved. The spindle head is designed to minimize the thermal displacement of the spindle, and with the use of a hydraulic tool locking system the machining stability is increased. Gear Type Spindle KBN135 series is designed with a 3 step gear driven spindle, providing high torque at low speed and stable machining at high speed. Through Spindle Coolant Through spindle coolant is particularly useful for deep hole drilling and helps increase tool life and decrease cycle time. Power(kW[HP]) KBN135/135C Torque(N m[lbf ft]) Power(kW[HP]) KBN135/135C Torque(N m[lbf ft]) 22[29.5] 18.5 [24.8] 3,112N m[2,295lbf ft] (30min S3 60%) 2,617N m[1,930lbf ft] (Cont.) 22kW[29.5HP] (30min S3 60%) 18.5kW[24.8HP] (Cont.) 3,112 [2,295] 2,617 [1,930] 26 [34.8] 22[29.5] 3,677N m[2,712lbf ft] (Power Up) 3,112N m[2,295lbf ft] (30min S3 60%) 26kW[34.8HP] (Power Up) 22kW[29.5HP] (30min S3 60%) 3,677[2,712] 3,112 [2,295] 84[62] 70[51.6] 99.3[73.2] 84[62] Spindle Speed (r/min) 2, Spindle Speed (r/min) 2,500 Power(kW[HP]) KBN135/135C Torque(N m[lbf ft]) Power(kW[HP]) KBN135C Torque(N m[lbf ft]) 37 [49.6] 30[40.6] 25[33.5] 6,824N m[5,033lbf ft] (30min) 5,538N m[4,085lbf ft] (Cont.) 37kW[49.6HP] (30min) 30kW[40.2HP] (Cont.) 6,824 [5,033] 5,538 [4,085] 37 [49.6] 31 [41.6] 6,862N m[5,061lbf ft] (30min) 5,717N m[4,216.6lbf ft] (Cont.) 37kW[49.6HP] (30min) 31kW[41.6HP] (Cont.) 6,862 [5,061] 5,717 [4,216.6] 20.8[27.9] 95.5[70.4] 79.8[58.8] 142.1[104.8] 118.6[87.5] ,677 Spindle Speed (r/min) 2, Spindle Speed (r/min) 2,500

11 Spindle Special Head Specifications Length Spindle Speed Speed Ratio Lubrication Tool Change Tool Shank Tool Clamping Max. Tool Weight Machine Weight 500 mm (19.7 ) 500 rpm 1:1 Grease Manual BT50 Bolting (M24) 20 kg (44.1 lb) 230 kg (507 lb) Angle Head Specifications - Length : 500 mm(19.6 ), 800 mm(31.5 ) - Angle : 90, 180, 270 or or any other customer needs Angle Head Angle head comes with rotary body, which enables machining items that are set perpendicular to the spindle. It is connected to arbors that transfer the torque generated from the main spindle motors. MACHINE TOOL KBN135 Series Heavy Duty Boring Machine Specifications Radial Transverse Max. Rotation Body Diameter ax. Cutting Diameter Feed Ratio (Quill:Slide) Clamping Bolt 160 mm (6.3 ) 170 rpm Ø600 Ø920 1:2 4-M20 Facing Head A facing head is attached to the cross section of the spindle for various types of operations; outer facing, inner facing, cylindrical and conical boring and threading etc. It shows excellent performance in machining parts such as flange faces of large valves T-Slot Distance 190 mm (7.5 ) Machine Weight 320 kg (705.5 lb) W-Axis Spindle The W-axis travel of 700mm(27.5 ) contributes to the KBN135 series' reputation as among the very best boring machines. 700 mm (27.5 ) Spindle Clamping Unit A clamping unit is applied to the W-axis for extra support in heavy duty cutting.

12 03 KBN135 Series Magazine & Table High Productivity Achieved with High Rigidity and Accuracy

13 Core Unit ATC & Magazine KBN135 holds 40 tools as standard and maximum of 120 tools as an option. Fixed address tool selection method and a special controlling panel increase convenience. (KBN135C : 40 Tool Standard / 60 Tool Option) Machine Dimensions According to Magazine Selection (KBN135) 40 Tool : 6,900 mm(271.6 ) 60 Tool : 7,300 mm(287.4 ) 90 Tool : 8,275 mm(325.7 ) 120 Tool : 9,250 mm(364.1 ) MACHINE TOOL KBN135 Series Heavy Duty Boring Machine B-Axis Control NC Rotary Table High ratio worm gear leads to high precision machining and built-in position encoder in B-axis enables precise rotation in 90 and which is suitable for machining various shapes. Also it has the largest machining area and best load capacity in its class which enables easier work setting KBN135C(Expand Type) : 20,000 kg (44,092 lb) 20 Ton Table Size : 2,000 1,800 mm ( ) Max. Load Capacity KBN135 : 10,000 kg (22,046 lb) 830 mm(32.6 ) KBN135C : 15,000 [20,000] kg (33,069 [44,092] lb) Mini. Indexing Angle / 90 (Locating Pin) B-Axis Spur Gear (KBN135C) The B-axis is driven by a spur gear to improve productivity, and increase the table positioning speed. (2 rpm)

14 04 KBN135 Series Machining Area The Best Performance, Powerful Cutting CNC Boring Machine Expansion of Machining Area KBN135 ITEM X-axis Y-axis Z-axis W-axis Standard 3,000(118.1 ) 2,000(78.7 ) 1,600(63 ) 700(27.5 ) Expansion 4,000(157.4 ) 2,500(98.4 ) - - Ø4,760 (Ø187.4 ) KBN135C ITEM X-axis Y-axis Z-axis W-axis Standard 3,000(118.1 ) 2,000(78.7 ) 1,600(63 ) 700(27.5 ) Expansion 4,000(157.4 ) 2,500(98.4 ) 2,000(78.7 ) - 1,825 mm (71.8 ) KBN135 / KBN135C (W-Axis=0) Spindle Nose 600 (23.6 ) Max. Tool Length Ø250 (9.8 ) Max. Tool Dia. Unlimited - with Ø4100 (Ø161.4 ) 1825 (71.9 ) with Ø4760 (Ø187.4 ) 1715 (67.5 ) with Ø5500 (Ø216.5 ) MAX. Ø4100 (Ø161.4 ) Ø4760 (Ø187.4 ) Ø5500 (Ø216.5 ) Table 2000 (78.7 ) (Y-Axis Stroke) Y-Axis Ref. Point KBN135 Z-Axis Ref. Point 1600 (63 ) (Z-Axis Stroke) 1170 (46.1 ) KBN135C Z-Axis Ref. Point 2770 (109.1 ) 2675 (105.3 ) 4275 (168.3 ) 1425 (56.1 ) 1600 (63 ) (Z-Axis Stroke)

15 Machining Area MACHINE TOOL Face Milling Capability (KBN135) Qill : 0 mm Speed Cutting depth Feed No. of blades Tool Dia. 450 rpm 6 mm 320 mm/min 10 ea 160 mm SS400 (Rolled Structural Steel) Excellent Machined Quality Qill : 300 mm (11.8 ) Speed Cutting depth Feed No. of blades Tool Dia. 450 rpm 5 mm 320 mm/min 8 ea 160 mm SS400 (Rolled Structural Steel) Excellent Machined Quality KBN135 Series Heavy Duty Boring Machine Boring Capability (KBN135) A B C X Y Material : SM45C Speed Side cutting depth Feed Boring Length Boring Dia. 450 rpm 0.3 mm 50 mm/min 250 mm Ø45 Measuring Position A B C Single Point Error (A) 3-Point Error (A/B/C) W-Axis : 0 mm W-Axis : 700 mm(27.5 ) (Clamp) W-Axis : 700 mm(27.5 ) (Unclamp) X-Axis Y-Axis X-Axis Y-Axis X-Axis Y-Axis Ø45.477(Ø1.79 ) Ø45.477(Ø1.79 ) Ø45.047(Ø1.77 ) Ø45.047(Ø1.77 ) Ø45.445(Ø1.78 ) Ø45.444(Ø1.78 ) Ø45.475(Ø1.79 ) Ø45.475(Ø1.79 ) Ø45.044(Ø1.77 ) Ø45.044(Ø1.77 ) Ø45.438(Ø1.78 ) Ø45.438(Ø1.78 ) Ø45.438(Ø1.78 ) Ø45.438(Ø1.78 ) Ø45.037(Ø1.77 ) Ø45.037(Ø1.77 ) Ø45.433(Ø1.78 ) Ø45.432(Ø1.78 ) mm( ) 0.009mm( ) 0.010mm( ) 0.012mm( ) (W-Axis 700mm: Side cut depth of 0.3mm(0.011 ) with boring diameter of Ø45.0(Ø1.7 ) when clamped, then 0.2mm(0.007 ) side cut was made unclamped. The above results might be different by types of processing circumstances.

16 05 KBN135 Series Smart System Software for Smart Operating and Machining Faster processing and enhanced accuracy in are possible through the Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity. HW-MMS Machine Monitoring System This software is for remote control monitoring of equipment status (mobile, PC.) It checks and manages the state of multiple machines and the progress of processing on a real time basis. HW-eDNC ethernet Direct Numerical Control This software allows transmition of NC data between PC and a machine's CNC. The processing programs can be managed on the PC through the ethernet or serial communication.

17 Smart System HW-MCG Machine Guidance Software that offers operation, maintenance, management monitoring and various user friendly features. HW-TDC Thermal Displacement Compensation Software that measures the changes in the external environment as well as heat emission during processing to help reduce thermal displacement. MACHINE TOOL HW-WARMUP WARMing Up Warm-up software that measures main spindle halt and offers system warm-up time automatically. HW-ESS Energy Saving System An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation. KBN135 Series Heavy Duty Boring Machine HW-TOM Tool Offset Measurement HW-WCM Work Coordinate Measurement User friendly GUI software that indicates tool length, diameter, and damage (H/W excluded) User-friendly GUI software that measures work coordinates (H/W excluded ) HW-TM Tool Monitoring HW-MCS Machining Condition Selection A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools. Software that automatically sets cutting and feeding parameters according to the machining types (speed, degree, quality) HW-AFC Adaptive Feed Control Software that controls the feed automatically to maintain a certain working load to extend tool life as well as productivity.

18 06 KBN135 Series User Convenience Various Devices for User Convenience Measuring Device Chip Conveyor Touch Sensor Workpiece coordinate values can be set automatically using the optional spindle probe. Chip Disposal Screw conveyors which is provided as standard makes chip disposal easier. TLM - Laser & Touch Tool lengths and diameters can be set automatically using the optional tool setter. This can also be used to monitor attrition and detect broken tools. Laser Type Hinge Belt Type : Highly efficient when disposing a lot of chips. Capable of handling stringy chips. Scraper Type : Convenient for shortly cut chips. Drum Filter Type : Advantageous in precision, as the chips do not flow in to the coolant nozzle Control Panel Swing Type Control Panel Swing type control panel minimizes unnecessary movement of workers and allows optimal control and handling. Also, movable MPG which is standard adds even more accessibility to workers. Touch Type KBN135 >> KBN135C >>

19 Optional MACHINE TOOL Splash Guard KBN135 Series Heavy Duty Boring Machine A-Type Table Around Cover KBN135 : KBN135C : Cannot open or close on KBN135 B-Type Coolant Protect Cover KBN135 : Х, KBN135C : C-Type Safety Fence KBN135 : Х, KBN135C : KBN135 can be installed when Side Cover is not selected D-Type B+C Type KBN135 : Х, KBN135C : KBN135 can be installed when Side Cover is not selected

20 Specifications Standard & Optional : Standard : Option : Prior Consultation - : Non applicable Spindle KBN135 KBN135C S/W KBN135 KBN135C 2,500rpm (22/18.5kW[29.5/24.8HP]) 2,500rpm (26/22kW[34.8/29.5HP]) 2,500rpm (37/30kW[49.6/40.2HP]) 2,500rpm (37/31kW[49.6/41.6HP]) Spindle Cooling System FANUC FANUC FANUC SIEMENS Tool Offset Measurement (HW-TOM) : FANUC Work Coordinate Measurement (HW-WCM) : FANUC Machining Condition Selection (HW-MCS) : FANUC Adaptive Feed Control (HW-AFC) : FANUC ETC W Axis Support Sleeve Tool Box ATC CAD&CAM Software 40 Customized Color Need for Munsel No. ATC Extension W Axis Clamp Device Y Axis Clamp Device 120 Electric Device Tool Shank Type Heavy Weight Tool U-Center BT50 CAT50 30kg (66lb) D'andrea Call Light Call Light Call Light & Buzzer Work Light 1Color : 3Color : 3Color : B 45 Electric Cabinet Light Stud Bolt Collet Change 60 Remote MPG 90 3 Axis MPG Facing Head Facing Tool Holder Telescopic Tool Holder Angle Head 500mm(19.6 ) 800mm(31.5 ) Spindle Load Meter Spindle RPM Meter Work Counter FANUC (Mounted Type) SIEMENS (Built-in Type) FANUC (Mounted Type) SIEMENS (Built-in Type) Digital Auto Indexing Head 730mm(28.7 ) Total Counter Digital Table & Column Tool Counter Digital T-Slot Table B Axis Table Multi Tool Counter 6ea 9ea X Axis Extension 4,000mm(157.4 ) Electric Circuit Breaker Y Axis Extension 2,500mm(98.4 ) AVR(Auto Voltage Regulator) Z Axis Extension Index Pin (4x90') 2,000mm(78.7 ) - Transformer 50kVA 60kVA Table Auto Clamp Device Flash Memory Card Coolant System Auto Power Off Coolant Device Shower Coolant - - Back up Module for Black out Measuring Device Through Spindle Coolant* 20 bar (290 psi) 30 bar (435 psi) - - Work Measuring Device TLM Touch Gun Coolant(Only for Coolant Device) (Marposs/Renishaw/Bloom) Laser Air Gun Tool Broken Detective Device Cutting Air Blow Linear Scale X, Y, Z Tool Measuring Air Blow (Only for TLM) Rotary Scale B Coolant Chiller (Only for Coolant Device) Chip Disposal Coolant Level Sensor (Only for Coolant Device & Chip Conveyor) Coolant Tank 400l(105.7 gal) 500l(132 gal) - - Enviornment Air Conditioner Cabin Screw Chip Conveyor Dehumidifier Chip Conveyor (Tank Position/ Chip Disposal) Left(Front) Hinge Left(Rear) Scraper Left(Left) Standard (180l[47.5 gal]) - Oil Mist Collector Oil Skimmer (Only for Coolant Device) MQL(Minimum Quantity Lubrication) Fixture & Automation Manual Type O/P - Swing (200l[52.8 gal]) Control of Additional Axis 1 Axis 2 Axis - - Chip Wagon Swing Large Size (290l[76.6 gal]) Large Size (330l[87.2 gal]) External M code 4ea I/O Extension (In & Out) Hyd. Device 16Contact 32Contact Safety Device Front Full Cover Customized Std. Hyd. Unit Center Hyd. Supply Device 45bar (652.7 psi) / 200l(52.8 gal) - - Table Around Cover (Only for Thru. Coolnat) 45bar (653psi) Extension Table Around Cover Safety Fence S/W Machine Guidance (HW-MCG) : FANUC Hyd. Unit for Fixture 70bar (1,015psi) 100bar (1,450 psi) Customized Tool Monitoring (HW-TM) : FANUC Tool ID Manager (HW-TIDM) DNC Software (HW-eDNC) Spindle Heat Distortion Compensation (HW-TDC) Spindle Warm up Function (HW-WARMUP) Energy Saving System (HW-ESS) : FANUC Machine Monitoring System (HW-MMS) Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

21 Specifications External Dimensions unit : mm(in) KBN135 (Expand Option) MACHINE TOOL 3550 KBN135 Series Heavy Duty Boring Machine 3160 (124.4) 3660 (144.1) 3160 (124.4) 3660 (144.1) 6320 (248.8) 7320 (288.2) 40TOOLS ATC 4165 (164) 60TOOLS ATC 2520 (99.2) 1060 (41.7) 1200 (47.2) Y ST (78.7) 2500 (98.4) 1280 (50.4) 4300 (169.3) 4800 (189) (189) 5300 (208.7) (15.5) (4) (271.7) 7121 (280.4) 60TOOL ATC : 7300 (287.4) 179 (7) 90TOOLS ATC : 8275 (325.8) 120TOOLS ATC : 9250 (364.2)

22 Specifications External Dimensions unit : mm(in) KBN135C (Expand Option) 1600 (63) 2000 (78.7) Z-AXIS STROKE 700 W-AXIS STROKE (27.6) 60TOOLS ATC 4295 (169.1) 1140 (44.9) 40TOOLS ATC 3875 (152.6) 2000 (78.7) 2500 (98.4) Y-AXIS STROKE (32) (28.7) 3600 (141.7) 4616 (181.7) 5113 (201.3) 5613 (220.9) 5613 (220.9) 3400 (133.9) 3400 (133.9) 6800 (267.7) 8370 (329.5) 5050 (198.8) 40TOOLS ATC 5977 (235.3) 60TOOLS ATC (252.8) 7510 (295.7) (310.8) 885 (34.8) Height when upper hydraulic supply device is attached: 3,845mm (151.4 )

23 Specifications Table Dimensions unit : mm(in) C (0.9) 0 MACHINE TOOL 1800 (70.9) 2000 (78.7) C (1.7) (1.2) 18 (0.7) 48 (1.9) KBN135 Series Heavy Duty Boring Machine Tool Shank unit : mm (0.59) 35.4 (1.39) BT50 Ø100 (Ø3.93) Ø69.85 (Ø2.75) M24 7/24 90 Ø17 (Ø0.66) Ø23 (Ø0.906) 25.7 (1.01) Ø5.7 (Ø0.22) P8 Ø8 (Ø0.315) 7 (0.28) 16 (0.63) 60 3 (0.1) 38 (1.49) 23.2 (0.91) 101.8(4) 10 (0.39) 35 (1.37) 45 (1.77) 60 CAT-50 Ø98.4 (3.874 ) 7/ UNC (0.625 ) (4 ) 45 (1.772 ) 3.2 (0.125 ) Ø23 (0.906 ) (1.485 ) (1.485 ) 26 (1.02 ) Ø6.2 (0.244 ) 1BP8 Ø8 (0.315 ) (0.276 ) (0.63 )

24 Specifications Specifications [ ] : Option ITEM KBN135 KBN135 (Expand Option) KBN135C KBN135C (Expand Option) Table Spindle Feed ATC Tank Capacity Power Supply Machine NC Table Size Maximum Load Capacity Min. Indexing Angle Spindle Quill Diameter Spindle Taper Spindle Speed (rpm) Spindle Power (Max./Cont.) mm(in) kgf(lb) deg mm - r/min kw(hp) Spindle Torque N m(lbf.ft) (Max./Cont.) Spindle Driving Method - X-axis mm(in) Travel Y-axis Z-axis W-axis mm(in) mm(in) mm(in) Distance from Column to SP. center Distance from Table Surface to SP Rapid Traverse Rate (X/Y/Z) Slide Type Number of Tools Tool Shank Max. Tool Dia. (W.T/W.O) Max. Tool Length Max. Tool Weight Tool Selection Method mm(in) mm(in) m/min - EA - mm(in) mm(in) kg(lb) - T-T Tool Change Time C-C Coolant Tank Lubricating Tank Hydraulic Tank Air Consumption (0.5MPa) Electric Power Supply Thickness of Power Cable Voltage Floor Space (L W) Height Weight Controller sec sec l(gal) l(gal) l(gal) l/min(gal/min) KVA Sq V/Hz mm(in) mm(in) kg(lb) - 2,000 1,800 ( ) 15,000 (33,069) 10,000 (22,046) 15,000 (33,069) [20,000 (44,092)] / 90 (LOCATING PIN) Ø135 (5.3 ) NT #50 2,500 [2,500] [2,500] [2,500] 22/18.5(29.5/24.8) [26/22(35/29.5)] [37/30(49.6/40.2)] [37/31(49.6/41.5)] 3,112/2,617(2,295/1,930) [3,677/3,112(2,712/2,295)] [6,824/5,538(5,033/4,085)] [6,862/5,717(5,061/4,216)] 3 STEP GEAR 3,000 (118.1 ) 4,000 (157.5 ) 3,000 (118.1 ) 4,000 (157.5 ) 2,000 (78.7 ) 2,500 (98.4 ) 2,000 (78.7 ) 2,500 (98.4 ) 1,600 (63 ) 2,000 (78.7 ) 700 (27.6 ) 0 ~ 2,000(78.7 ) 0 ~ 2,500(98.4 ) 0 ~ 2,000(78.7 ) 0 ~ 2,500(98.4 ) 800 ~ 2,400(31.5 ~94.5 ) 800 ~ 2,800(31.5 ~110.2 ) 8/8/8/8 10/10/10/8 7/10/10/8 (315/315/315/315) (394/394/394/315) (276/394/394/315) BOX GUIDE 40 [60, 90, 120] 40 [60] BT50 Ø125/Ø250 (4.9 /9.8 ) 600 (23.6 ) 20 [30] Fixed Address (132.1) 400 (105.7) 8.5 (2.2) 200 (52.8) 250 (66) 42 Over /60 (200/50) 6,320 6,900 7,320 6,900 6,880 7,510 8,370 7, ) ( ) ( ) ( ) 4,793 (188.7 ) 5,293 (208.4 ) 5,113 (201.3 ) 5,613 (221 ) 37,200 (82,012) 44,000 (97,003) 46,500 (102,515) 52,000 (13,737) FANUC 31i-A [SIEMENS 840D sl] Specifications are subject to change without notice for improvement.

25 Controller SIEMENS 840D sl Control Function Max. configuration of axis Max. configuration of axis and sp. Least Command/input Feed Function Feedrate Override Rapid Traverse Override Tool Function Tool Radius Comp. Zero Offset (G54, G55, G56, G57,G58, G59) Programmable Zero Offset 3D Tool Radius Compensation Display Language CRT/MDI Screen saver Spindle Function Spindle Override Spindle Orientation Spindle Speed Limitation Rigid Tapping Manual Operation Manual Handle/Jog Feed Reposition Reference Approach Spindle Control Auto Operation Single Block Feed Hold Optional Block Skip Machine Lock (PRT) Dry Run Simulation Diagnosis Function Alarm Display Monitor Programming Function Part Program Storage Length Program Name Subroutine Call Absolute/incremental Command Programming Input & Interpolation Function Scaling / Rotation Inch / Metric Conversion Conversational Cycle Program Block Search Macro Read/Write System Variable BackGround Editing Miscellaneous Functions Skip Program Stop Lookahead, Jerk Limitation Feed & Forward Control Helical interpolation COMPCAD, COMPCURB Cylinderical interpolation Work Coordiante interpolation Interactive Program Fanuc Program exe. Machining Package Milling Max 5 axis (Max. 31 Axis) Max 5 axis (Max. 31 Axis) 0.001mm / inch 0-120% F1, 5, 25/50, 100% 6EA (MAX:100EA) Chinese Simplified, English, French German, Italian, Spanish TFT 10.4 Color 50% - 120% Ref 1, 2 Approach Start, Stop, Rev, Jog, Ort. 3MB(7500M) **Additional CF card (512MB) possible 23 digits 7Level G90 - G91 M - Code M00, M01, M02, M30 Protection Function Emergency Stop Soft Limit / Over Travel Contour Monitoring Program Protection Automation Support Fun. Actual Speed Display Tool Life Management Work Count Language Two Language Switchable DATA Transfer RS 232C I/F Ethernet Option PCU50 USB Memory Stick (Only PCU50) Lan Flash PCU20 (Only Flash Card 512MB) Temperature Compensation Time, Parts Internal Chinese Traditional, Czech, Danish Dutch, Finnish, Hungarian, Japanese Korean, Polish, Russian, Swedish Portuguese, Turkish Network management software is necessary With Harddisk Only PCU50 Network management software, Spline interpolation is standard MACHINE TOOL KBN135 Series Heavy Duty Boring Machine Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.

26 Controller FANUC 31i-A Axis control / Display unit Controlled axis Simultaneous controllable axis Least input increment Least command increment Inch / Metric conversion Interlock Machine lock Emergency stop Stored stroke check 1 Follow-up Servo off Backlash compensation Position switch Stored pitch error compensation LCD/MDI Operation Automatic operation (memory) MDI operation DNC operation Program restart Wrong operation prevention Buffer register Program check function Single block Feed functions Manual jog feed Manual handle feed-rate Feed command Feedrate override Jog feed Rapid traverse override Override cancel Rapid traverse bell-shaped acceleration/deceleration Program input & Interpolation functions AI contour control(aicc) Label Skip Control in/out Nano Interpolation Exact stop mode/exact stop Dwell Helical interpolation Threading/synchronous feed Manual reference point return Reference point return Reference point return check 2nd, 3rd, 4th Reference point return Program stop/end Tape code Optional block skip Max. programmable dimensions Program number Absolute/incremental command Decimal point input Plane selection Work coordinate preset Additional work coordinate system Manual absolute Programmable data input Sub program call Custom macro Circular interpolation Canned cycle Optional chamfering/corner R Skip function Automatic coordinate system setting Coordinate system rotation Programmable mirror image 4 axis (X, Y, Z, B) 3 axis (Max. 4 axis) X, Y, Z axis : 0.001mm ( ) B axis : 0.001deg X, Y, Z axis : 0.001mm ( ) B axis : 0.001deg G20 / G21 Each axis / All axis All axis Over-travel +/- 0~9999 pulse (rapid traverse & cutting feed) 10.4 color LCD Need DNC Program Dry run, program check Rapid, Jog, handle x1, x10, x100 F code feedrate direct command 0~150% (10% Unit) 0~5,000mm/min (197ipm) F0,F25%,F50%,F100% 40 Block Positioning/Linear/Circular (G00/G01/G02/G03) G61 / G09 G04, 0~ sec G33 G28 G27 G30 M00, M01 / M02, M30 EIA / ISO Automatic recognition 1 ea +/ (+/- 8 digits) O4 / N8 G90 / G91 G17, G18, G19 G52~G59 G54.1 P1~P48 (48 pair) On fixed G10 10 Step G02, G03 G73, G74, G76, G80 ~ G89 G31 G68, G69 G50.1, G51.1 Sub / Spindle functions Miscellaneous function Miscellaneous function lock Spindle speed command Spindle speed override Spindle orientation Rigid tapping Tool functions / Tool compensation Tool function Cutter compensation C Tool length measurement Tool length compensation Tool offset pairs Tool life management Data input / Output & Editing functions Reader/Puncher interface Memory card input/output Embeded Ethernet Part program storage length Registered programs Memory lock Back ground editing Extended part program editing Extenal message Setting, display, diagnosis Self-diagnosis function History display Help function Run hour/parts count display Actual cutting feedrate display Graphic display Operation monitor screen Spindle/Servo setting screen Multi-language display LCD Screen Save Auto Data Backup Option Sub Axis Control Work coordinate Command Work coordinate Interpolation Helical interpolation Single direction positioning Extenal data input FAST ethernet Additional work coordinate system Scaling FS 15 Tape fornat Tool offset number Part program storage length High Speed Skip Function Data server AI contour control(aicc) 2 Manual Guide i Optional Blockskip Handle interupt 3 axis MPG program storage length Protection of data at 8 levels Additional custom micro change M4 digit S5 digits, binary output 50% ~ 150% (10% Unit) Max. T8 digits G40~G42 Z axis INPUT C G43, G44, G49 99 pair RS232C 100Mbps 320m (128Kbyte) 250 ea Copy, move, change of NC program Alarm & operator message Selection of 5 optional language Screen saver G15, G16 G12.1, G13.1 G07.1 G60 Tool offset/message/machine zero point shift 100 Mbps 300 pair 200 pair Max ea 1GB 200 Block/600 Block/1000 Block Interactive program 9 ea (Application can be limited) 640m (256Kbyte) / 5120m (2Mbyte) #100 ~ #199, #500 ~ #999 Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.

27 Global Network Headquarter Changwon Technical Center / R&D Center / Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533) TEL : FAX : MACHINE TOOL OVERSEAS OFFICES Hyundai WIA Machine Tools America 265, Spring Lake Drive, Itasca, IL, TEL : FAX : Uiwang Technical Center / R&D Center 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082) TEL : Fax : Jiangsu Chengdu Office No.6 Fenghuang Road, Fenghuang Town, NO.508 Room, B Block, AFC Plaza, NO.88 Zhangjjagang City, Jiangsu province, Jiaozi Road, High-tech Zone, Chengdu, China China TEL : TEL : FAX : FAX : KBN135 Series Heavy Duty Boring Machine Hyundai WIA Machine Tools Europe Kaiserleipromenade 5, D Offenbach, Germany TEL : FAX : Hyundai WIA Machine Tools China Shanghai Office 1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China, TEL : FAX : Wuhan Office Room 302, B tower, Donghe Center, Dongfeng three road, Zhuankou, Wuhan, Hubei, China TEL : ~7 FAX : Raunheim Service Center Raunheim R&D Center Kelsterbacher Strasse 51, Raunheim, Germany TEL : FAX : Beijing Office 13 Floor Building B Zhonghangji square, No.15 Ronghua South Road, Yizhuang Economic and Technological Development Zone District, Beijing, China TEL : ~2 FAX : Qingdao Office Room 1207, Caifu Building, Haier Middle Road, Qingdao, China TEL : ~5 FAX : Inida Office #4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai , Tamilnadu, India TEL: Guangzhou Office Room 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China TEL : ~6 FAX : Shenyang Office Room 1304, NO.53 Beizhan Road, Shenhe District, Shenyang, China TEL : FAX :

28 KBN135 Movie KBN135C Movie ENG Head Office & Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do Tel , 9299 Fax machine.hyundai-wia.com Overseas Sales Team 16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do Tel