RAPID LOADING SYSTEM

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1 ENGINEERING PROJECTS (INDIA) LIMITED Coal Handling Plant Package for Pakri Barwadih Coal Mining Project of NTPC PACKAGE No. : ENGG/PA/344/M/1 RAPID LOADING SYSTEM VOLUME 3 FORMAT OF PRICE SCHEDULE CONTENTS Sl. No. DESCRIPTION Page Nos. 1. Supply 2 2. Erection Recommended Spares 11 1 of 11

2 PRICE SCHEDULE (SUPPLY) Project : Pakri Barwadih Coal Mining Project, CHP NTPC Package No. : ENGG/PA/344/M/1 (RAPID LOADING SYSTEM) Our prices for the above package of Coal Handling Plant for Pakri Barwadih Mining Project of NTPC as per the technical specifications, drawings, terms & conditions given in the tender enquiry are as given below :- Item Description Qty. Ex-Works (Including P&F, ED/CD, VAT/CST, Entry Tax, Octroi etc.) Unit Price (Rs.) Total price (Rs.) (in Figure) Transportation charges from works to site (including transit insurance, port clearance, port charges etc.) Unit Price Total price TOTAL PRICE (Rs.) Break-up of Taxes & Duties (for reference) VAT/ Entry Service Any CST tax/ Tax/ other (on Octroi WCT taxes/ total ex- duties ED/ CD (on total exworks price) works price) Total of taxes/ duties etc. (In Words) (Rs.) (Rs.) (6+8) (Rs.) (Rs.) (Rs.) (Rs.) (Rs.) ( ) (a) Design, manufacture, testing at manufacturer s works, packing & forwarding, transportation to site including transit insurance as per terms and conditions of tender documents Rapid Loading System (including steel for supporting structures) on Silo of 4000 tonnes holding capacity complete with all accessories as per tech. Spec. Lot 1(b) Supply of Mandatory Spares itemwise price as follows: A Hydraulic Power Pack - 2 of 11

3 1 Rotor Pump with electric motor, coupling, valves (mounted on pump) etc. 2 Solenoid Valves complete with coils 4 sets of each type and size 3 Filter element 20 nos. of each type 4 Hydraulic Hoses 4 sets 5 Oil cooling fan with motor 2 nos. of each type 6 Oil filling motor 1 no. of each type 7 Servo motor 1 no. of each type 8 Hydraulic Cylinder for silo 1 no. of each type maintenance Gates 9 Hydraulic Cylinder for silo 1 no. of each type discharge Gates 10 Hydraulic Cylinder for swing 1 no. of each type chutes 11 Hydraulic Cylinder for flow control gate 1 no. of each type 12 Hydraulic Cylinder for calibration weights on weigh bin 13 Complete sealing kit (internal as well external) for silo maintenance Gates 14 Complete sealing kit (internal as well external) for silo discharge Gates 15 Complete sealing kit (internal as well external) for swing chutes 16 Complete sealing kit (internal as well external) for flow control gate 17 Complete sealing kit (internal as well external) calibration weights on weigh bin 1 no. of each type 3 of 11

4 18 Complete Rolling Slide Gate 1 sets of each type for Silo Discharge Gates 19 Complete Swing Gate for 1 sets of each type mounting below weigh bin 20 Set of hoses for silo maintenance Gates 21 Set of hoses for silo discharge Gates 22 Set of hoses for swing chutes 23 Set of hoses for calibration weights on weigh bin 24 Heavy duty needled cam followers for silo maintenance Gates 25 Heavy duty needled cam followers for silo discharge Gates 26 Heavy duty needled cam followers for swing chutes 27 Heavy duty needled cam followers calibration weights on weigh bin 28 Flexible Seals between silo discharge gate and top of weigh bin 29 Complete flow control gate 1 sets of each type 30 Two flange bearings for flow control gates 31 Shear bolts of telescopic/ swing chute B AIR CANNON SYSTEM - 1 Complete air filter, air lubricator assembly 1 set of each type 2 Discharge valve assembly 2 set of each type 3 Metallic piston 2 set of each type 4 High temperature resistant soft 2 set of each type seat 4 of 11

5 5 Quick valve exhaust 2 set of each type 6 Connecting Flexible hoses with 4 set of each type stainless steel wire braiding for air cannon 7 3-way solenoid valve 2 set of each type 8 Ball Valve 2 set of each type 9 Check Valve 2 set of each type C COMPRESSOR, Compressed - air system screw compresser & reciprocating compressor HP Stages 1 HP element 1 set 2 Bearing for male & female 2 sets rotors (drive end) 3 Bearings for male & female 2 sets (non driving end) 4 Timing gear 1 set 5 Graphite ring shaft seals for 2 sets compressors chamber or white metal labyrinth seals 6 Packing set 2 sets 7 Axial thrust brg. 2 sets 8 Labyrinth oil seal or radid seals 2 sets or double acting seals for drive shaft LP Stage - 1 LP element 1 set 2 Bearing for male & female 1 set rotors (drive end) 3 Bearing for male & female 1 set rotors (non driving end) 4 Timing gear 1 set 5 Graphitic ring shaft seals for 1 set compressor chamber or white metal labyrinth seals 6 Packing kit 2 sets 5 of 11

6 7 Axial thrust brg. 2 sets 8 Main brg. 1 set 9 Step up gear/pining 1 set 10 Air intake filter element with gasket 2 sets 11 Oil filter element with gasket & 2 sets Seals 12 Safety valve springs and gaskets (1 no. for LP & 1 no. for HP safety valve) 2 sets RECIPROCATING - COMPRESSORS, HP Cylinder 1 Small end bearing 2 sets 2 Big end bearing 2 sets 3 Piston ring (including all rings 4 sets over piston) 4 Oil wiper ring 2 sets 5 Suction valve 2 sets 6 Discharge valve 2 sets 7 Packing set 2 sets LP Cylinders - 1 Big end bearing 2 sets 2 Small end bearing 2 sets 3 Piston ring (including all rings 4 sets over piston) 4 Oil wiper ring 2 sets 5 Suction valve 2 sets 6 Discharge valve 2 sets 7 Packing set 2 sets Cross Head - 1 Throw away guide 1 no. 2 Crank shaft 1 no. 3 Main bearings 2 sets 4 Piston LP 1 no. 5 Piston HP 1 no. 6 Connecting rod 1 no. of each type 7 Packing ring 2 sets 8 Sealing ring HP 2 sets 9 Sealing ring LP 2 sets 6 of 11

7 10 Spring decompressor 2 sets 11 O Ring piston 2 sets 12 Protection grill 2 sets 13 Ring copper 2 sets 14 Valve plate 4 sets 15 Cushion Plate 2 sets 16 Spring plate 2 sets 17 Tyre coupling 2 sets VALVES - 1 Check valve flap or disc 1 set 2 Control valve disc with internal 1 set assembly 3 Control valve gasket 2 sets 4 Control valve gland packing 2 sets 5 Gate, globe, shuttle check valve 1 no. of each type 6 Gasket & Seals of inter cooler 1 set 7 Gasket and seals for after 2 sets cooler OIL PUMP / MOTOR - 1 Oil pump complete assembly 1 set 2 Pump impeller/rotor with shaft 1 set 3 Set of bearings 1 set 4 Set of seals 1 set SHAFT DRIVEN OIL PUMP - 1 Drive gear with shaft 1 no. 2 Driven gear with shaft 1 no. 3 Driven pump element 1 set 4 Oil cooler gasket & seals 1 set 5 Moisture pump element 2 sets ELECTRICAL D FAST UNLOADING SYSTEM - AT SILO 1 Compression Load cells 2 Nos 2 Control unit of load cells 1 set 7 of 11

8 3 Limit switch assemblies with 2 sets each limit switches for 4 Motors of hydraulic pump 1 No of each type 5 Motors of compressors 1 No of each type 6 Prefab Cables of load cells, power supply unit etc. 1 length of each type 7 Fuses of power supply system 100 % of population 8 Bulbs of power supply system 100 % of population 9 Bulb holders of power supply 100% of population system 10 Digital Indicators 1 Nos of each type 11 Vacuum Fluorescent Display 1 Nos of each type Unit 12 Printer 1 Nos 13 Electronic cards used for processing sensing element signal 1 No of each type E CONTROL PANEL (Silo fast - unloading control desk) 1 Control supply transformers 2 no. of each type 2 Relays and timer 2 no. of each type 3 Contactors 2 nos. of each type 4 Ammeters 4 nos. of each type 5 Voltmeters 2 no. of each type 6 LEDs 5 nos. of each type 7 Control switches 2 nos. of each type 8 Selector switches 2 nos. of each type 8 of 11

9 9 Push button (complete with contact elements) 10 Auxiliary contactors and bimetallic overload relay set for panel 11 Control fuse base with carrier complete set for panel 2 nos. of each type & colour 2 complete sets 1 complete sets 12 Any special meter 1 no. of each type 13 Bi-metallic overload relays 2 complete sets of the F PLC - 1 PLC (Processor, memory and 1 no. of each type all other cards 2 Stabiliser 1 no. of each type 3 Power Pack 1 no. of each type 4 I/O Cards 5 nos. of each type 5 Fuses & Fused terminals 10 nos. of each type 6 Set of Cards for UPS 1 set 7 Modems 2 nos. G HIGH TEMPERATURE SENSORS FOR SILO 1 High temperature sensors for silo - 4 Nos H LEVEL INDICATION INSIDE - SILO 1 All types of cards 1 set 2 Transmitter 1 set TOTAL PRICE 9 of 11 Signature : Name : Name of Project : Seal :

10 PRICE SCHEDULE (ERECTION) Project: Pakri Barwadih Coal Mining Project, CHP NTPC Package No. : ENGG/PA/344/M/1 (RAPID LOADING SYSTEM) Our prices for the above package of Coal Handling Plant for Pakri Barwadih Mining Project of NTPC as per the technical specifications, drawings, terms & conditions given in the tender enquiry are as given below :- Item Description Qty. Unit Price (Including Service Tax/ WCT etc.) (Rs.) Total price (Including Service Tax/ WCT etc.) Service Tax/ WCT considered (in Figure) (In Words) (Rs.) (Rs.) Unloading, storage at site, transportation to location, Erection, testing (including PG test) & Commissioning, final painting and handing over to Employer of Rapid Loading System (including steel for supporting structures) on Silo of 4000 tonnes holding capacity complete with all accessories as per tech. Spec. Lot Signature : Name : Name of Project : Seal : 10 of 11

11 RECOMMENDED SPARES Project : Pakri Barwadih Coal Mining Project, CHP NTPC Package No. : ENGG/PA/344/M/1 (RAPID LOADING SYSTEM) Our prices for the above package of Coal Handling Plant for Pakri Barwadih Mining Project of NTPC as per the technical specifications, drawings, terms & conditions given in the tender enquiry are as given below :- Item Description Qty. Ex-Works (Including P&F, ED/CD, VAT/CST, Entry Tax, Octroi etc.) Unit Price (Rs.) (in Figure) (In Words) Total price Transportation charges from works to site (including transit insurance, port clearance, port charges etc.) Unit Price Total price TOTAL PRICE (Rs.) ED/ CD (on total ex-works price) Break-up of Taxes & Duties (for reference) VAT/ Entry Service Any CST (on tax/ Tax/ WCT other total exworks Octroi taxes/ duties price) Total of taxes/ duties etc. (Rs.) (Rs.) (6+8) (Rs.) (Rs.) (Rs.) (Rs.) (Rs.) ( ) TOTAL PRICE Signature : Name : Name of Project : Seal : 11 of 11

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