MODEL "454L" MOBILE HIGH PRODUCTION CENTRAL MIX PLANT

Transcription

1 MODEL "454L" MOBILE HIGH PRODUCTION CENTRAL MIX PLANT AGGREGATE STORAGE AND BATCHING MODULE AGGREGATE STORAGE BIN 60 CUBIC YARD X THREE (3) COMPARTMENT AGGREGATE BIN EQUAL IN-LINE COMPARTMENTS SIX (6) DOUBLE CLAM GATES EACH WITH 4 1/2" DIAMETER AIR CYLINDER, QUICK DUMPVALVE AND 1/2" SINGLE SOLENOID VALVE SINGLE POINT AGGREGATE GATE LUBRICATION TWO (2) AGGREGATE HIGH BIN SIGNALS INSTALL MOUNTING IN THIRD COMPARTMENT FOR FUTURE HIGH BIN SIGNAL AGGREGATE BATCHER 14 CUBIC YARD CAPACITY FOUR (4) LOAD CELL AGGREGATE WEIGHING LESS DIGITAL READOUT AGGREGATE BATCHER REAR MOUNTED AIR VIBRATOR TELESCOPING SCALE WEIGHT HANGERS TWO (2) DOUBLE CLAM GATES EACH WITH 4 1/2" DIAMETER AIR CYLINDER AND 1/2" DOUBLE SOLENOID "INCHING" VALVE SINGLE POINT AGGREGATE GATE LUBRICATION DISCHARGE CLOSED IFEED INTERLOCK MIXER CHARGING CONVEYOR 54" WIDE BELT DUAL 75 H P. DRIVES- (TOTAL 150 H.P) VULCANIZED SPLICE 550 FEET PER MINUTE EMERGENCY PULL CORD SWITCH 45 DEGREE IDLERS WITH ONE (1) TROUGHING TRAINING IDLER AND ONE (1) RETURN TRAINING IDLER MIXER CHARGING HOOD HINGED CONSTRUCTION FOR TRANSPORT

2 CHUTE TO DIRECT SPILLED MATERIAL INTO DRIVEWAY HYDRAULIC CYLINDER TO RAISE AND LOWER CONVEYOR HIGH PRESSURE AIR SYSTEM 30 H.P. X 120 GALLON AIR COMPRESSOR 2" DIAMETER MAIN TRUNK DISTRIBUTION LINE, ONE (1) INCH DIAMETER AIR LINE BETWEEN MODULES WITH QUICK DISCONNECT COUPLING ALL REQUIRED PIPING FILTER REGULATOR LUBRICATOR DESICCANT AIR DRYER AFTER COOLER COALESCING FILTER IN LINE OIL SEPARATOR SOLENOID VALVES MOUNTED ON MANIFOLD AIR "LOCK-OUT" FURNISHED AT COMPRESSOR TANK LOW PRESSURE AIR SYSTEM FOR CEMENT I AND II, 5 H.P. LOW PRESSURE HIGH VOLUME CEMENT AERATION BLOWER QUICK CONNECTORS BETWEEN MODULES WATER SYSTEM - SEE CEMENT I STORAGE AND BATCHING MODULE FOR BATCHER 2" TEMPER WATER METER WITHY-LINE STRAINER AND 2" PIPING TO MIXER HOOD SLUMP METER 5,000 GALLON STORAGE TANK 1. SIGHT GAGE 2. 3" DIAMETER INLET LINE WITH BUTTERFLY VALVE AND "KEEP FULL" PROBE 3. TANK MOUNTED 450 G. P.M., 15 H.P. WATER PUMP WITH 4" DIAMETER LINE 4. QUICK CONNECTOR BETWEEN MODULES ELECTRICAL SYSTEM 460 VOLT

3 MAIN DISCONNECT WITH CIRCUIT BREAKER ALL MOTOR CONTROLS PROTECTED WITH CIRCUIT BREAKERS NEMA 12 ENCLOSURES U.L. LISTED PANELS WIRING FURNISHED IN EMT CONDUIT, INTERCONNECTING CONTROL WIRING BETWEEN MODULES -18 GAUGE CABLE WITH MILITARY SPEC AMPHENOL CONNECTOR- ALL CABLES INTERCHANGEABLE MIXER SUPPORT STRUCTURE, MIXER SUPPORT STRUCTURE FURNISHED AS AN INTEGRAL PART OF BASE FRAME WORK PLATFORM WORK PLATFORM FURNISHED BETWEEN AGGREGATE STORAGE BIN AND CEMENT I AND II STORAGE SILO LADDER TO GRADE TRANSPORTATION SYSTEM TRIPLE AXLE DAYTON WHEELS SPRING ASSEMBLY AIR BRAKES FIFTH WHEEL GLAD HANDS TAIL AND BRAKE LIGHTS SELF ERECT HYDRAULICS WITH GAS ENGINE HINGED AND PINNED LOWER SUPPORT COLUMNS MOBILE CEMENT I AND II STORAGE AND BATCHING MODULE CEMENT I AND II STORAGE SILO 540 BBL CEMENT I AND II SILO 2,160 CUBIC FEET (MAXIMUM 540 BBL- MINIMUM 450 BBL) SILO SPLIT- CEMENT I- 60% CEMENT II - 40% SILO SPLIT WITH PRESSURE TESTED DOUBLE WALL CENTER DIVIDER AS PER "C,P.M.B." SPECIFICATIONS ROOF RAILING

4 LADDER AND BELT TO GRADE LIFTING BAIL BASE PLANT LOCATING PINS WITH SINGLE BOLT CONNECTION IN EACH CORNER CEMENT I COMPARTMENT FURNISHED WITH THE FOLLOWING 12" DIAMETER BUTTERFLY TYPE CEMENT DISCHARGE VALVE WITH EMERGENCY SLIDE GATE, 3" DIAMETER AIR CYLINDER AND 3/8" SINGLE SOLENOID VALVE FIVE (5) EXTERIOR MOUNTED AERATION PADS LOW PRESSURE AIR MANIFOLD FIVE (5)- 5" DIAMETER FILL PIPES EACH WITH 4" DIAMETER COUPLING HIGH BIN SIGNAL LOW BIN SIGNAL EXTERIOR MOUNTED LIGHTS AND HIGH WARNING HORN MANHOLE INTERIOR LADDER EXPANSION CHAMBER WITH DUCTWORK TO CENTRAL DUST CONTROL SYSTEM 7" DIAMETER PRESSURE RELIEF VALVE WITH SHIPPING TIE DOWN CEMENT II COMPARTMENT FURNISHED WITH THE FOLLOWING 10'' DIAMETER BUTTERFLY TYPE CEMENT DISCHARGE VALVE WITH EMERGENCY SLIDE GATE, 3" DIAMETER AIR CYLINDER AND 3/8" SINGLE SOLENOID VALVE FIVE (5) EXTERIOR MOUNTED AERATION PADS LOW PRESSURE AIR MANIFOLD THREE (3)- 5" DIAMETER FILL PIPES EACH WITH 4" DIAMETER COUPLING HIGH BIN SIGNAL LOW BIN SIGNAL EXTERIOR MOUNTED LIGHTS AND HIGH WARNING HORN MANHOLE INTERIOR LADDER EXPANSION CHAMBER WITH DUCTWORK TO CENTRAL DUST CONTROL SYSTEM 7" DIAMETER PRESSURE RELIEF VALVE WITH SHIPPING TIE DOWN CEMENT BATCHER 14 CUBIC YARD CAPACITY

5 THREE (3) LOAD CELL CEMENT WEIGHING LESS DIGITAL READOUT 20" DIAMETER BUTTERFLY TYPE CEMENT DISCHARGE VALVE WITH 4 1/2 "AIR CYLINDER AND 1/2" DOUBLE SOLENOID "INCHING" VALVE VENT TO MIXER CHARGING HOOD ONE (1) VIBRATOR AERATION ASSEMBLY WITH SINGLE SOLENOID VALVE AND TWO (2) EXTERNALLY MOUNTED AERATION PADS DISCHARGE CLOSED I FEED INTERLOCK PINNED LOCKS AND SUPPORT CHANNEL FOR TRAVEL WATER BATCHER 14 CUBIC YARD CAPACITY THREE (3) LOAD CELL WATER WEIGHING LESS DIGITAL READOUT 8" DIAMETER WATER DISCHARGE PIPING AND VALVE WITH 3" AIR CYLINDER AND 318" DOUBLE SOLENOID "INCHING" VALVE DISCHARGE CLOSED I FEED INTERLOCK SEVEN (7) ADMIX COUPLINGS HIGH PRESSURE AIR SYSTEM SOLENOID VALVES MOUNTED ON MANIFOLD REGULATOR LUBRICATOR ONE (1) INCH DIAMETER HIGH PRESSURE AIR LINE TO BASE PLANT WITH QUICK DISCONNECT COUPLING WORK PLATFORM WORK PLATFORM WITH ACCESS FROM BASE WORK PLATFORM TRANSPORTATION SYSTEM TANDEM AXLE DAYTON WHEELS SPRING ASSEMBLY AIR BRAKES FIFTH WHEEL GLAD HANDS TAIL AND BRAKE LIGHTS

6 LOGO TWO (2) LOGOS LOCATED ON EACH SIDE BATCHING CONTROLS WITH THE FOLLOWING SPECIFICATIONS: "ALKON" SPECTRUM COMPUTERIZED BATCH CONTROL WITH DELIVERY TICKET SYSTEM MIXER CONTROL GROUP AUTOMATIC MOISTURE COMPENSATION WITH ONE (1) PROBE IN FRONT BIN 75'-0" CONTROL AND SCALE CABLES 14 CUBIC YARD TILT MIXER MODULE MIXER D RUM TWO (2)- 100 H.P. DRIVES 38" DIAMETER INLET 30" DIAMETER OUTLET 1" POLYURETHANE DRUM LINERS 1" POLYURETHANE BLADE LINERS AUTOMATIC RING GEAR OIL SYSTEM HYDRAULIC SYSTEM 45 G.P.M. X 50 H.P. HYDRAULIC PUMP 120 GALLON RESERVOIR TANK HEATER 6" DIAMETER TILT CYLINDERS 12 VOLT EMERGENCY TILT WITH POWER CABLES ELECTRICAL SYSTEM 460 VOLT CIRCUIT BREAKER MAIN DISCONNECT ALL MOTOR CONTROLS PROTECTED WITH CIRCUIT BREAKERS NEMA 12 ENCLOSURES U.L. LISTED PANELS WIRING FURNISHED IN EMT CONDUIT COLLECTING HOPPER TRANSIT MIXER CHARGING SHROUD DUST CONTROL SHROUD

7 SWING AWAY ASSEMBLY DUCTWORK TO CENTRAL DUST CONTROL SYSTEM DAMPER VALVE TRANSPORTATION SYSTEM TRIPLE AXLE DAYTON WHEELS SPRING ASSEMBLY AIR BRAKES FIFTH WHEEL GLAD HANDS TAIL AND BRAKE LIGHTS LADDER TO GRADE CATWALK ACCESS TO DUST CONTROL SHROUD AGGREGATE MATERIAL HANDLING SYSTEM TWO (2) 30" X 82'-0" X 25 H.P. PLANT SUPPORTED STATIONARY CONVEYORS EACH CONVEYOR FURNISHED WITH THE FOLLOWING: TWO (2) PLUG-IN CONNECTORSMOUNT PANEL ON REAR OF PLANT- SIZE FOR FUTURE THIRD CONVEYOR 10'-0" X 10'-0" RECEIVING HOPPER WITH 10'-0" X 14"-0" BOLT ON EXTENSION TRANSPORTATION SYSTEM 1. SINGLE AXLE 2. DAYTON WHEELS 3. AIR BRAKES 4. FIFTH WHEEL 5. GLAD HANDS 6. TAIL AND BRAKE LIGHTS 7. FOLDING ASSEMBLY PULL CORD SWITCH FURNISHED BOTH SIDES FROM TAIL PULLEY TO 7'-0" ELEVATION

8 MODEL PJ-2000 CENTRAL DUST CONTROL SYSTEM FILTER BAGS 132 EACH- 6" DIAMETER 10'-0" LONG 1,962 SQUARE FEET CLEANING AREA CLEANING SYSTEM HIGH PRESSURE AIR- PULSE JET SUCTION BLOWER 20H.P. 10,000 C.F.M. AT 8" WATER CONSTRUCTION ALL WELDED STEEL ENCLOSURE FULL ACCESS PANELS COLLECTION HOPPER 10" DIAMETER BUTTERFLY VALVE WITH 3" DIAMETER AIR CYLINDER AND 3/8" SINGLE SOLENOID VALVE VIBRATOR WITH SINGLE SOLENOID VALVE STRUCTURE SUPPORT STRUCTURE FURNISHED TO GRADE LADDER AND WORK PLATFORM WORK PLATFORM AT BLOWER ROOF RAILING LADDER AND CAGE FROM GRADE TO WORK PLATFORM AT BASE ELECTRICAL SYSTEM 460 VOLT MAIN DISCONNECT WITH CIRCUIT BREAKER, ALL MOTOR CONTROLS PROTECTED WITH CIRCUIT BREAKERS, NEMA 12 ENCLOSURES U.L. LISTED PANELS

9 HIGH PRESSURE AIR SYSTEM ALL PIPING TO INCLUDE REGULATOR, FILTER AND LUBRICATORS SOLENOID VALVES MOUNTED ON MANIFOLDS CONTROL PANEL AUTOMATIC CONTROL MANUAL OVERRIDE CONTROL MAGNEHELIC GAGE 75'-0" CONTROL CABLE AUTOMATIC RETURN SYSTEM PRESSURE POD 3" DIAMETER RETURN LINE 10 H.P. POSITIVE DISPLACEMENT BLOWER AUTOMATIC RECYCLE CONTROLS