UJ440I HD JAW CRUSHER FEATURES & BENEFITS. Rev

Transcription

1 HD JAW CRUSHER FEATURES & BENEFITS Rev

2 MODELS AVAILABLE Comfort - standard grizzly feeder Trend - pan feeder and live pre screen Classic - standard grizzly feeder and live under screen 2

3 Hopper Feeder Jaw crusher Main conveyor Powerpack Controls Tracks Dimensions Standard features Options Combinations 3

4 HOPPER: COMFORT & CLASSIC Hydraulically folding steel hopper doors Heavy duty and abrasion resistant Enables a quick set up time Reinforced hopper sides with hydraulic retaining pins Hopper level capacity 6m³ / 7.85yd³ Rear loading height 3825mm /

5 HOPPER: TREND MODEL Mechanically folding steel hopper doors heavy duty and abrasion resistant Box section features reinforced hopper sides Hopper level capacity 10m³ (13.1yd³) Rear loading height 4657mm (15 3 ) 5

6 HOPPER DIMENSIONS: COMFORT AND CLASSIC Overall length 5105mm / 16 9 Width 3130mm / 10 3¼ Feeder width 1200mm / 47¼ 6

7 HOPPER DIMENSIONS: TREND Width 3678mm / 12 1 Feeder width 1080mm / 42½ Overall length 5574mm / 18' 3½" 7

8 VIBRATING GRIZZLY FEEDER: COMFORT & CLASSIC Comfort model features vibrating grizzly feeder with underscreen mesh (SW1253H) Classic model features vibrating grizzly feeder only (SW1252H) 1200 x 4850mm / 47¼ x Standard grizzly aperture 90mm / 3½ Grizzly length 1550mm / 61 8

9 VIBRATING GRIZZLY FEEDER: COMFORT & CLASSIC High stroke and fully variable speed controlled through PLC Driven by two out of balance hydraulic drives Standard high impact rubber pan liner plates Abrasion resistant steel side liners and grizzly section Feeder control is automatic via a combination of the engine load on the crusher and the depth of material in the chamber (this can be enabled or disabled) 9

10 PAN FEEDER: TREND Vibrating pan feeder (ST1241) 1080 x 3500mm / 42½ x 11 5¾ High stroke and fully variable speed controlled through PLC Driven by two out of balance hydraulic drives Standard high impact rubber lines Feeder control is automatic via a combination of the engine load on the crusher and the depth of material in the chamber (this can be enabled or disabled) 10

11 LIVE UNDERSCREEN: CLASSIC Under feeder screen (SS1012C) Located underneath the grizzly section of the feeder 1020 x 1110mm / 40¼ x 43½ Two screen docks (optional mesh sizes) End tensioned Stroke 9mm / ⅜ Driven by two out of balance hydraulic drives Screen discharge onto main conveyer Fines fraction discharge onto natural fines conveyor 11

12 LIVE PRE-SCREEN: TREND Live pre-screen (ST1222) Located between pan feeder and crushing chamber 1150 x 2070mm / 45¼ x 6 9½ Top deck: stepped grizzly section Bottom deck: screen media Maximum grizzly aperture 105mm / 4 Horizontal inclination Driven by two out of balance hydraulic drives Fines fraction discharge onto natural fines conveyor 12

13 BY-PASS CHUTE Comfort and classic models By-pass chute to split and deliver the material from the grizzly or the screen onto the natural fines conveyor or the main product conveyor Fully lined with 6mm / ¼ abrasion resistant steel wear plates Trend model 13

14 SANDVIK CJ412 JAW CRUSHER Sandvik CJ412 single toggle jaw chamber Feed opening 1200 x 830mm / 47¼ x 32¾ CSS range 100 to 275mm / 4 to 11 CSS adjustment via hydraulic wedge system Speed 240rpm Cheek plates 38mm / 1.5 abrasion resistant steel Live head on jaw stock to assist with feeding material into the crushing chamber Drive belts tensioned for life from new 14

15 SANDVIK CJ412 JAW CRUSHER Fully welded main frame Finite element analysis indicates extremely low stresses at critical points Stresses are spread out and evenly distributed 15

16 SANDVIK CJ412 JAW CRUSHER Main eccentric shaft Jaw stock Wedges Toggle plate Toggle seats Wedge adjustment cylinders Pull back springs Unloading cylinders 16

17 SANDVIK CJ412 JAW CRUSHER: WEDGE SYSTEM 17

18 SANDVIK CJ412 JAW CRUSHER: JAW PROFILES Coarse corrugated teeth Sharp teeth Heavy duty teeth Wide teeth Corrugated teeth 18

19 SANDVIK CJ412 JAW CRUSHER: PRODUCT CURVE 19

20 CRUSHER SAFETY FEATURES Crusher observation platform and access ladder 20

21 CRUSHER FEED CHUTE Fully sealed steel crusher feed chute Fully lined with 6mm / ¼ abrasion resistant steel Location mountings to reduce stresses due to vibration Enclosed housings for chamber level sensors Trend Comfort & classic 21

22 CRUSHER GUARDS Flywheel and drive belt guards fitted to both sides of the crusher Drive belts fully enclosed with access panels for checking tension Hinged side door for flywheel and belt access Heavy gauge steel for robust protection 22

23 MAIN CONVEYOR Discharge height 4045mm / 13 3 Heavy duty conveyor belt 1400mm / 55 wide Max incline angle of 24º Head drum adjustment for belt tensioning Heavy duty impact bars in jaw discharge area Steel backed high impact rubber liners in feedboot sides Head drum spring loaded belt cleaner Head drum is lagged to prevent belt slipping Canvas dust covers fitted as standard Conveyor width reduces wear on crusher discharge 23

24 MAIN CONVEYOR Conveyor can be manually lowered to reduce transport height Heavy duty 750cc / 45.7 cu inch hydraulic axial piston motor drive Mounting platform for dust extraction unit Fully rubber skirted Hoses spiral wrap protected in vulnerable areas 24

25 MAIN CONVEYOR TAIL SECTION The tail section of the main product conveyor is raised up into a tracking position Gives a much greater ground clearance therefore protecting the tail drum and bearings Sensor prevents the machine being tracked when the conveyor is in the lowered position 25

26 POWERPACK Volvo D13 Stage 4 / Tier 4 Final power unit Developing 315kW / 422hp SCR and AdBlue (Urea) system to meet strict EU and EPA emission regulations 21 KPTO Fluid Coupling for main crusher drive allowing for smooth take up of drive and shock protection during running. Clutch operation is fully automatic and controlled via the PLC system OMKA double pump drive gear unit to power all the hydraulic pumps directly 26

27 POWERPACK Clutch and gear drive are complete with individual lubrication systems Volvo Tier 2 / CAT 3A solution available for lesser regulated countries Ambient capability of 50ºC / 122ºF Energy efficient cooling due to hydraulic fan and design of air flow Urea or AdBlue to spec ISO litre AdBlue (Urea) tank located in side pods for ease of access. Urea will last for approx 2 full diesel tanks (6% diesel usage) Requires low sulphur fuel to spec EN590:

28 VOLVO STAGE 4 / TIER 4 FINAL SYSTEM Urea Dosing Unit Pump and ACM 28

29 POWERPACK ENCLOSURE Full access to all service points Excellent all round serviceability Easy to maintain: Easy filter change incorporating drip tray Large batteries Easy access to air cleaner element Full ladder access and self closing gates Fully lockable doors and covers Lockable isolator switch 29

30 DIESEL TANK Diesel tank capability 1125 litres / 297 US Gal) 36 hour shift between refills Visual sight level gauge Electrical level sensor Low level drain system Diesel tank Hydraulic oil tank 30

31 HYDRAULIC TANK Hydraulic tank capacity 415litres / 110 US Gal Visual sight level gauge Electrical level and temperature sensors Removable access panel Suction and return line filters Low level drain system 31

32 HYDRAULIC SYSTEM Hydraulic system incorporating load sensing open circuit operation for main services Axial piston pumps and motors Fully proportional feeder and tracking control Fixed displacement gear pumps for ancillary services Bosch Rexroth main pumps and valves Poclain motors Danfoss gear pumps for ancillaries Comprehensive pressure and return line filtration 32

33 HYDRAULIC SYSTEM COOLING Hydraulically driven hydraulic oil coolers mounted on both sides of the plant Allows an ambient capability of 50ºC / 122ºF 33

34 CONTROL SYSTEM 24 volt PLC and CanBus System LCD Display screen with operating capability of -10 to 50ºC / 14 to 122 F Total plant control Full diagnostic capability 34

35 CONTROL SYSTEM 24 volt CanBus system with nodes for each valve bank Plugs with LED s to aid with diagnostics Fully protected cable routings All cables and connections fully marked Interplant cable supplied as standard allowing communication between plants in a train If a problem is identified the leading plants will be slowed or stopped 35

36 TRACKS Centre length 4170mm / 13 8 Track shoe width 500mm / 19½ Drive system heavy duty bent axis motor and epicyclic gearbox Umbilical controller as standard Optional radio remote controller 36

37 CONTROLLERS Umbilical controller as standard Optional radio remote controller 37

38 CHASSIS Fabricated from high grade steel rectangular section Fully welded Fully integral track system Self locating feed conveyor support frame Chassis designed to accept all available options directly 38

39 SUPPORT LEGS: TREND Fabricated from high grade steel rectangular section Fitted to the Trend model s feeder station for additional stability Operate by supplying a continuous pressure to compensate for settlement 39

40 LIGHTING MAST 24 volt LED lighting system Flashing beacon and warning lights Powered from the plant s existing electrical system and mounted on the powerpack Folds down below transport height This enables the machine to be operated in limited light conditions 40

41 ELECTRIC REFUELLING PUMP 24 volt diesel refuelling pump Powered from the plant s existing electrical system This enables the machine to be refuelled cleanly and efficiently 41

42 TRANSPORT DIMENSIONS COMFORT & CLASSIC MODELS Transport length 16.58m / 54 5 Transport width 3m / 9 10 Transport height 3.92m / Standard weight 62,500kg / 137,790lbs (comfort model) 63,000kg / 138,890lbs (classic model) 42

43 TRANSPORT DRAWINGS COMFORT & CLASSIC MODELS 43

44 TRANSPORT DIMENSIONS TREND MODEL Transport length 17.92m / Transport width 3m / 9 10 Transport height 3.92m / Standard weight 74,000 kg / 163,142lbs 44

45 TRANSPORT DRAWINGS TREND MODEL 45

46 WORKING DIMENSIONS COMFORT & CLASSIC MODELS Working length 16.41m / Working width 3.13m / 10 3 Working height 4.26m / 14 Standard weight 62,500kg / 137,790lbs (comfort model) 63,000kg / 138,890lbs (classic model) 46

47 WORKING DRAWINGS - COMFORT & CLASSIC MODELS 47

48 WORKING DIMENSIONS TREND MODEL Working length 17.75m / 58 3 Working width 3.7m / 12 2 Working height 4.95m / 16 3 Standard weight 74,000kg / 163,142lbs 48

49 WORKING DRAWINGS TREND MODEL 49

50 STANDARD FEATURES Sandvik CJ412 single toggle jaw (1200 x 830mm) Hydraulically folding heavy duty hopper 1200mm wide VGF c/w Sandvik rubber liners Sandvik SS1012C under screen (Classic) 1400mm wide heavy duty main conveyor 24v CanBus PLC control system Gear driven axial piston pumps and motors Electric refuelling pump Tracking and working lights Umbilical remote controller Vacuum pump for maintenance Walkways and ladders Volvo D13 Power unit (315kW), Stage 4 / Tier 4 Final 50

51 AVAILABLE OPTIONS Overband magnet (also for HS) Natural fines conveyor Belt scale on main conveyor Main conveyor stockpile level sensor Fines conveyor stockpile level sensor King pin for dolly Pressure gauges and O-Ring set Lifting arrangement for shipping Sandvik high impact rubber liners for hopper Hanging screen system (open circuit) Stockpile conveyor level sensor (HS only) Belt scale on fines conveyor (HS only) Dust filter system Support frame for feeder station transport Auto lube for jaw crusher bearing Preparation for hydraulic hammer Hydraulic hammer and boom Radio remote controller Spray nozzles on crusher and discharge conveyor Adaption for UK mine and quarries High pressure water pump dust suppression Jaw plate shims Volvo D13 Stage 2 / Tier 2 engine Cat C13 Tier 3A Webasto engine coolant heater Block heating for engine Hot and cold packages (-35ºC to 45ºC) Filter kits Additional manuals 51

52 OPTIONAL HANGING SCREEN Single deck two bearing Sandvik SC1530 screen Screen size: 3000 x 1500mm / 10 x 5 Final product conveyor and side returns conveyor to return the oversize back into the feed hopper Final product conveyor belt width: 1200mm / 47¼ Final product conveyor discharge height: 3772mm / 12 5 Side returns conveyor belt width: 800mm / 31½ Fitted with continuous pressure support legs HS is fully modular and must be removed for road transport 52

53 WORKING DRAWINGS HANGING SCREEN 53

54 WORKING DRAWINGS HANGING SCREEN 54

55 COMBINATION CRUSHING AND SCREENING 55

56 COMBINATIONS 56

57 COMBINATIONS 57

58 COMBINATIONS 58

59 COMBINATIONS 59

60 COMBINATIONS 60

61 COMBINATIONS 61

62 COMBINATIONS 62

63 COMBINATIONS 63

64 COMBINATIONS 64

65 COMBINATIONS 65

66 COMBINATIONS 66

67 BENEFITS OVERVIEW World class production and reliability Maximum tonnage and economy with maximum uptime Excellent maintenance and service access Large range of option availability Leading aftermarket service and support 67

68 SANDVIKMOBILES.COM 68

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