TECHNICAL DESCRIPTION. Mobile Crushing Plant, Type REMAX 300 on Crawler Chassis (with screen module 12/30-1)

Transcription

1 TECHNICAL DESCRIPTION Mobile Crushing Plant, Type REMAX 300 on Crawler Chassis (with screen module 12/30-1) to dimension sheet No A. General technical data 001 Application Feed material: Throughput capacity: Feed size: limestone, concrete, asphalt fragments up to 300 t/h (depending on feed material, crusher and screen setting) 0/700 mm (max. edge length) 002 General technical data operation transport (with screen) (without screen) Length: approx.15,40 m approx. 10,00 m Width: approx. 3,70 m max. 2,60 m Height: approx. 4,10 m approx. 3,20 m Total weight: Total weight: Ground pressure/crawler: Ground pressure/crawler: approx kg - without options approx kg incl. screen/without options approx. 11,0 N/cm² - without options approx. 13,0 N7cm² - incl. screen / without options 003 Electrical supply data Vibrating feeder Crusher drive Discharge feeder Belt drives (crushing plant) Belt drive Magnet separator E-Motor for travel drive Pump for travel hydraulic Pump for spraying Screening machine Belt drives (screening plant) 2 x 2.7 kw 132 kw 2 x 1,7 kw 7,5 kw 2,2 kw + 4,0 kw (option) 1,5 kw (option) 2 x 15 kw or 37 kw 1,5 kw 2 x 3 kw 5,5 kw + 2,2 kw + 4 kw (Option) Electric power supply via approx. 225 kva diesel genset, mounted on the plant 004 Painting - Standard painting two colored RAL 3016 (coral red) RAL 9005 (black) page 1 of 8 mobile Crushing Plant, Type Remax 300 drawing no

2 B. DESCRIPTION OF PLANT COMPONENTS 001/000 Crushing plant, Crawler Chassis Type REMAX 300 Weight without options approx kg Consisting of: 001/001 Feed hopper Content : approx. 3,3 m³ Width : approx. 2,0 m Length : approx. 3,0 m Hopper walls fixed-mounted Special equipment/ against surcharges: a) Hopper extension walls for a volume approx. 6 m³, manually foldable and hydraulic system for folding of hopper extension walls, with interlocking weight approx. 900 kg 001/002 Vibrating Feeder with Grizzly Type ARLM 10/28 Width of feeder : 1000 mm Length of feeder : 2800 mm Drive : 2 x 2,7 kw (unbalanced motors) Grizzly section : inclined, gap width 15/35 mm Unbalanced motor : arranged below - Wear lining s=10/6 mm quality 400 on wood elements - 4 pcs. spring bents with spring stroke limit b) Wear lining made of stainless steel for vibrating feeder c) Grizzly section, gap 30/60 mm instead of 15/35 mm d) Perforated plate instead of grizzly section, Ø 30, 40, 50 or 70 mm e) Heavy duty tines, 2 stages, length 650 mm, gap width 50 mm f) Cover plate for grizzly upper deck g) Finger screen elements for pre-screen, separation at 12 mm at least h) Cover plate for finger screen elements (lower deck) page 2 of 8 mobile Crushing Plant, Type Remax 300 drawing no

3 001/003 Impact crusher Type MFL-RCI 11/11/4 Inlet opening (HxW) Rotor diameter Width of machine Drive capacity : approx. 760 x 1040 mm : 1060 mm : 1040 mm : 132 kw Machine consisting of: - Machine housing in welded construction with exchangeable side liners 20 mm thick and maintenance doors - 2 pcs. impact aprons, with screwed impact plates 60 mm thick - The rotor body frictionally connected to the rotor shaft by means of clamping collars, v belt pulley with clamping collars - Self-aligning radial roller bearings and bearing housings - 4 pcs. blow bars, fixed with axial securing plates - The mechanical apron adjustment, hydraulically assisted - Side liners s = 20 mm - Inlet box with wear lining, chain- and rubber curtain - Drive motor 132 kw - Drive elements with protection elements j) Blow bars with ceramic-inlay instead of mangan 001/004 Discharge chute (vibrating) below impact crusher Type FRLM 11,5/24 Width of feeder : 1150 mm Length of feeder : 2400 mm Drive capacity : 2 x 1,7 kw (unbalanced motors) Inclination : 10 - Dust cover between crusher and feeder - Wear lining s=15/6 mm screwed, quality NIRO V2A, screwed onto 27 mm wooden intermediate layer - 4 pcs. spring bents 001/005 Main Discharge Belt Conveyor Type PBB-C 1000 x 7,2 m : 1200 mm : 7,2 m Drive capacity : 7,5 kw (drum motor) Belt : EP 500/3-6+2 (steel alarmed) Scraper : plough and hard metal scraper Discharge height : 3,0 m page 3 of 8 mobile Crushing Plant, Type Remax 300 drawing no

4 - Protection and EMERGENCY-OFF switch - Suspension elements 001/006 Crawler Undercarriage Crawler chain B=400 mm, AA = approx. 3,275 m Frame executed as welded/screwed construction, serves to house all machines and devices 001/007 Drive Unit Motor Generator Operation panel Housing Basic frame Diesel tank : Diesel engine, stage 3A TURBO with exhaust gas sound absorber and suction filter; : Capacity approx. 225 kva Voltage 400/230 Volt, frequency 50 Hz : switches, measuring and monitoring devices : housing with maintenance door : to incorporate motor, generator and housing : approx. 400 liters j) Speed regulation for diesel motor, rotor peripheral speed 4-steps k) Diesel refueling pump 001/008 Drive for Crawler Tracks Drive : electrical with synchronous torque motor Electric drive : 2 x 12 kw, infinitely adjustable Or: Pump for travel hydraulic : 37 kw Travel speed : approx. 1,1 km/h Admissible drivable ascending slope approx. 30 % 001/009 Hydraulic unit Electric drive motor 4 kw = working hydraulic - Hydraulic system for several functions (folding of belt conveyors etc.) - Piping and hosing of the plant 001/010 Electrical Equipment PLC - Switch cabinet as central unit to control and monitor the plant. - Frequency converter for vibrating feeder integrated in the switch cabinet. - 7 color display with touch screen function for communication man-machine and panel with 8 soft keys and 6 operating elements to operate each of the single plant components. - Simple handling of plant by means of automatic start/stop-operation of diesel generator and of the entire plant. - Input of plant-specific data to adapt the machine to the respective crushing material. page 4 of 8 mobile Crushing Plant, Type Remax 300 drawing no

5 - Output of important machine data, operation and fault indications, operating hours as well as hints in case of calls for servicing. - Plant operation either manually or automatically, capacity regulation of the crusher. - Additional sockets to supply external consumers. - Safety circuit with two-channel emergency-stop pushbuttons. - Flash lamp and signal horn to indicate essential steps to be done or for fault indications. - Energy supply via surge current generator with load regulation and temperature control l) 2 nos. LED-ligths m) Remote modem (SIM-card to be provided by customer) n) Mains/generator switch over 001/011 Wireless Remote Control For travel drive and control of vibrating feeder 001/012 Maintenance Platforms and Access Stairs Mounted within the area of Diesel genset, Any stay there during crusher operation is strictly forbidden! 001/013 Assembly at the Workshop in our workshop at Liezen - Test run without material - Coating of the plant (basic and covering coat) - Start-up in our workshop at Liezen 001/014 Option: p) Overbelt magnet separator type CP20/100-SC2 Permanent magnet suspended above belt conveyor item.001/006, : 800 mm Drive capacity : 1,5 kw : 1750 mm - Suspension for magnet and accessories - Discharge chute made of NIRO - Electrical connection and cabling, pluggable - magnet holder, hydraulically adjustable in height Weight approx kg page 5 of 8 mobile Crushing Plant, Type Remax 300 drawing no

6 001/015 q) Stockpile belt conveyor for pre-screend material Type PBB-C 500 x 2,05 m : 500 mm : 2,05 m Drive capacity : 2,2 kw drum motor Scraper : plough and hard metal scraper Discharge height : 1,8 m Weight : approx. 400 kg r) Stockpile belt conveyor Type PBB-C 500 x 4,5 m, swiveling (in addition to PBB-C 500 x 2,05 for a discharge height of 3 m) : 500 mm : 4,5 m Drive capacity : 4 kw Discharge height : 3 m Weight : approx. 500 kg 001/016 Sprinkler Unit for Dust Reduction - Piping and hose lines - Spraying tubes at crusher inlet/outlet s) Pump for sprinkler unit t) Additional sprinkler device at belt conveyor discharge 001/017 Electromechanic belt scale (single roll design) - DMS-sensor, precision +/- 3%, - With electronic unit, alphanumeric printer and with electrical connection - Assembly in our works Weight approx. 150 kg page 6 of 8 mobile Crushing Plant, Type Remax 300 drawing no

7 Option: 002/000 Screen unit 12/30 MAXI Weight without options approx kg 002/001 Frame for Screening Unit Execution : screwed / welded construction Screen unit removable for transport Inklusive: Hydraulically liftable and lowered of frame 002/002 Screeningmachine Type KQ 12/30-1 Execution Width of screen Length of screen Screen fabrics Drive capacity Separation Lubrication : 1-deck, circular vibrator : 1200 mm : 3000 mm : steel wire tensioned crosswise, banana shape : 2 x 3 kw : according to requirements (mind. 22 mm) : grease Machine, consisting of: - Screen box executed as carrying element - Feeding table with wear lining - Banana-shaped screen frames - Drive shaft with labyrinth rings, special self-aligning roller bearings, - Adjustable pendulum weight for adjusting the amplitude - Shaft protection pipe including rubber wear lining - Spring supports including cylindrical pressure springs 002/003 Discharge Belt conveyor (underneath the Screen) Type PBB-C 1000 x 5,0 m for fines, fold up/down hydraulically : 1000 mm : 5 m Drive capacity : 5,5 kw drum motor Belt : EP 400/3-4+2 Scraper : plough and hard metal scraper Discharge height : 3 m - Guiding chute below screen - fold up/down device, operated hydraulically page 7 of 8 mobile Crushing Plant, Type Remax 300 drawing no

8 002/004 Discharge Belt Conveyor Type PBB-C 500 x 2,1 m for oversize, displaceable : 500 mm : 2,1 m Drive capacity : 2,2 kw drum motor Belt : EP 400/3-4+2 Scraper : plough - Guiding chute, continuous - Moving device (manually) displaceable 002/005 Recycling Belt Conveyor for Recirculation of Oversize Grain or used as Stockpile Type PBB-C 500 x 8,0 m : 500 mm : 8,0 m Drive capacity : 4 kw drum motor Belt : chevron belt EP 250/ Discharge height : 4,0 m - Feeding chute - Supporting elements, hydraulically folding up/down from/to transport position - Lifting and swivelling hydraulically in stockpile position - Continuous guiding chutes, extended in height and reinforced 002/006 Hydraulics and Cabling for Screening Unit Cabling with plug in coupling as connection to the plant, pluggable Hydraulic connection pluggable at Remax a) Frequency converter for screening machine; 2 x 3 kw b) Frequency converter for recirculation belt conveyor of oversize grain; 4 kw 002/007 Assembly at the Workshop In our works Liezen (for Pos. 002/ /006) - Test run without material - Coating of the plant (basic and covering coat) - Start-up in our works Liezen 003/001 v) Special painting page 8 of 8 mobile Crushing Plant, Type Remax 300 drawing no