CRC450X PORTABLE CONE PLANT

Transcription

1 Terex Minerals Processing Systems Cedarapids CRC450X CRC450X PORTABLE CONE PLANT Unit shown with the following options: right-hand feed conveyor; 45' (13,716 mm) undercrusher conveyor; oversized quick release cone surge hopper and overflow chute; electrical panel; hydraulic run-on jacks; conveyor skirt boards and belt wipers. Standard Features High efficiency MVP450X cone crusher with ElJay Rollercone roller bearing construction Single 400 hp (296 kw) crusher motor with easy adjust cone crusher drive Mesh cone hopper extension Straight-line undercrusher conveyor; 42" x 34'6" (1067 x 10,515 mm); 15 hp (11 kw) 3-ply conveyor belt with vulcanized belt splice Service platforms around crusher with guard rails and access ladder Easy maintenance features Ratchet cone drive belt tensioning Conveniently located grease banks Ground access cone lubrication module Large undercrusher hinged access panel Emergency stop buttons on both sides of frame Triple axle spring suspension Drop-down rear stabilizing legs Twelve 295/75 R22.5 tires Lockable 4' (102 mm) long side-mounted storage box Optional Equipment Oversized quick release cone surge hopper Crusher overflow chute to undercrusher conveyor *Longer undercrusher conveyor with hydraulic adjust discharge; 42" x 45' (1067 x 13,716 mm); 15 hp (11 kw) *Feed conveyor with hydraulic positioning (LH or RH); 36" x 36' (914 x 10,973 mm); 15 hp (11 kw) Conveyor skirt boards Removable electrical switchgear panel with crusher soft start and push-button station Hydraulic leveling or run-on jacks (gas, 12V or 24V powered) Power cables and quick disconnects Oversize 315/80 R22.5 tires Dust suppression water spray system Flexco style belt wiper *Requires hydraulic leveling or run-on jacks option Form (8/12)

2 SPECIFICATIONS 5'8" (1727) Terex Minerals Processing Systems Cedarapids CRC450X Portable Cone Plant 5'9" (1753) 13'5" (4089) 10 9'6" (2896) Axle Track 11'5" (3480) 7'2" (2184) 21'7" (6579) 12'6" (3810) 38'11" (11,862) 4' (1219) Transport Position - Unit shown with the standard 34'6" (10,515 mm) undercrusher conveyor. Options shown: oversized quick release cone surge hopper and overflow chute, belt wiper, electrical panel and hydraulic run-on jacks. Total Weight: 92,697 lbs (42,048 kg); Kingpin: 45,587 lbs (20,678 kg); Rear Axle: 47,110 lbs (21,370 kg); Weights include the options shown. 6'3" (1905) 5'9" (1753) 12'9" (3886) 13'5" (4089) 11'11" (3632) 2'5" (736) 16'1" (4902) 12'6" (3810) 21'7" (6579) 38'11" (11,862) 4' (1219) Transport Position - Unit shown with the following options: left-hand feed conveyor, 45' (13,716 mm) undercrusher conveyor, oversized quick release cone surge hopper and overflow chute, electrical panel, hydraulic run-on jacks, conveyor skirt boards and belt wipers. Total Weight: 103,628 lbs (47,006 kg); Kingpin: 45,563 lbs (20,667 kg); Rear Axle: 58,065 lbs (26,339 kg); Weights include the options shown. Optional electrical panel must be set on ground during operation. 11'7" '8" to 20 6'4" (1930) 10'1" (3073) 7'5" (2260) to 9'9" (2972) 2'1" (635) 16'11" (5156) 15'1" (4597) 15'6" (4724) Operating Position - Unit shown with the following options: left-hand feed conveyor (right-hand feed conveyor also available), 45' (13,716 mm) undercrusher conveyor with skirt boards, belt wipers, oversized cone surge hopper and overflow chute, electrical panel and hydraulic run-on jacks. Effective Date: August Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries Terex Corporation. Terex Minerals Processing Systems, th Street NE, Cedar Rapids, IA USA Tel Fax Form (8/12)

3 Terex Minerals Processing Systems Cedarapids CRC380X CRC380X PORTABLE CONE PLANT Unit shown with the following options: left-hand feed conveyor; 45' (13,716 mm) undercrusher conveyor with skirt boards; belt wipers; oversized quick release cone surge hopper and overflow chute; electrical panel; triple axle; and hydraulic run-on jacks. Standard Features High efficiency MVP380X cone crusher with ElJay Rollercone roller bearing construction Single 300 hp (224 kw) crusher motor with easy adjust cone crusher drive Mesh cone hopper extension Straight-line undercrusher conveyor; 42" x 34'6" (1067 x 10,515 mm); 15 hp (11 kw) 3-ply conveyor belt with vulcanized belt splice Service platforms around crusher with guard rails and access ladder Easy maintenance features Ratchet cone drive belt tensioning Conveniently located grease banks Ground access cone lubrication module Large undercrusher hinged access panel Emergency stop buttons on both sides of frame Tandem axle spring suspension Eight 295/75 R22.5 tires Lockable 4' (102 mm) long side-mounted storage box Optional Equipment Oversized quick release cone surge hopper Crusher overflow chute to undercrusher conveyor *Longer undercrusher conveyor with hydraulic adjust discharge; 42" x 45' (1067 x 13,716 mm); 15 hp (11 kw) *Feed conveyor with hydraulic positioning (LH or RH); 36" x 36' (914 x 10,973 mm); 15 hp (11 kw) Triple axle spring suspension with drop-down rear stabilizing legs Conveyor skirt boards Removable electrical switchgear panel with crusher soft start and push-button station Hydraulic leveling or run-on jacks (gas, 12V or 24V powered) Power cables and quick disconnects Oversize 315/80 R22.5 tires Dust suppression water spray system Flexco style belt wiper *Requires triple axle option and hydraulic leveling or run-on jacks option Form (8/12)

4 SPECIFICATIONS Terex Minerals Processing Systems Cedarapids CRC380X Portable Cone Plant 5'8" (1727) 5'9" (1753) 10 9'6" (2896) 4' (1219) 13'1" (3988) 6'6" (1981) Axle Track 11'5" (3480) 7'10" (2388) 25'9" (7849) 40'8" (12,395) 12'6" (3810) Transport Position - Unit shown with the standard 34' 6" (10,515 mm) undercrusher conveyor and dual axle. Options shown: oversized quick release cone surge hopper and overflow chute, belt wiper, electrical panel and hydraulic run-on jacks. Total Weight: 79,047 lbs (35,856 kg); Kingpin: 41,614 lbs (18,876 kg); Rear Axle: 37,433 lbs (16,980 kg); Weights include the options shown. 6'3" (1905) 5'9" (1753) 12'9" (3886) 13'1" (3988) 4' (1219) 11'11" (3632) 2'5" (736) 16'1" (4902) 21'7" (6579) 38'11" (11,862) 12'6" (3810) Transport Position - Unit shown with the following options: left-hand feed conveyor, 45' (13,716 mm) undercrusher conveyor, triple axle, oversized quick release cone surge hopper and overflow chute, electrical panel, hydraulic run-on jacks, conveyor skirt boards and belt wipers. Total Weight: 93,152 lbs (42,254 kg); Kingpin: 39,848 lbs (18,075 kg); Rear Axle: 53,304 lbs (24,179 kg); Weights include the options shown. Optional electrical panel must be set on ground during operation. 10'1" (3073) 7'5" (2260) to 9'9" (2972) Operating Position - Unit shown with the following options: left-hand feed conveyor (right-hand feed conveyor also available), triple axle, 45' (13,716 mm) undercrusher conveyor, belt wipers, oversized cone surge hopper and overflow chute, electrical panel and hydraulic run-on jacks to 20 11'7" '8" 20 6'4" (1930) 16'11" (5156) 15'1" (4597) Effective Date: August Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries Terex Corporation. Terex Minerals Processing Systems, th Street NE, Cedar Rapids, IA USA Tel Fax Form (8/12) 2'1" (635) 15'6" (4724)

5 Terex Minerals Processing Systems Cedarapids CRJ3054 CRJ3054 PORTABLE JAW PRIMARY PLANT Standard Features JS3054 Jaw Crusher Easy removal jaw die wedge system Quick adjust jaw settings Integrated hydraulic assist shim system Hydraulic release toggle seat Drop-forged heat-treated 4340 chrome-nickel-steel eccentric shaft Enlarged diameter with compound geometry 200 hp (149 kw), 1200 rpm electric crusher drive motor Pivoting motor base with tool-free ratchet drive adjustment system Vibrating Grizzly Feeder Removable hopper module with 3/4" (19 mm) AR 400 sides Adjustable action vibrator unit with pivot base motor mounting Heavy coil springs with removable spring brackets Six sloped bolt-in grizzly bars with 4" (102 mm) nominal opening Bypass chute diverts grizzly fines to undercrusher conveyor Rubber side curtains Optional Equipment Removable electrical switchgear panel, wiring and operator push-button station, manual ratchet panel lift system Hydraulic lift system for switchgear panel Tethered remote feeder control Quick disconnect power cables Hinged, 30" (762 mm) hopper extensions with locking supports accessible from the ground, available with hydraulic operation 24' (7315 mm) long feeder/hopper (versus 20') Rock breaker with tethered remote and single point lubrication Grizzly reject cross conveyor Undercrusher Conveyor Tail section lowers for operation, raises for transport via manual ratchet Straight-line conveyor design Adjustable discharge height Shaft mount gear box and TEFC motor Impact bars under jaw and grizzly bypass 3-ply conveyor belt with vulcanized splice Main Frame with Quad Axle Straight beam chassis with kingpin, under-frame mounted axles, spring suspension, air brakes, travel lights and splash guards Jaw mount vibration isolation pads Emergency stops on both sides of chassis Sixteen 10-hole Budd wheels Adjustable kingpin support legs Service and observation platforms with fold-down hand rails Remote grease lines Lockable side-mounted storage box Various grizzly bar spacing Two-piece drop-on side bulkheads Hydraulic undercrusher conveyor tail lift system Extended length discharge conveyor with hydraulic fold Dust suppression water spray system Cross belt self cleaning magnet Belt scale Hydraulic leveling/run-on jacks (gas, 12V, or 24V in hinged enclosure) Triple axles or 3+1 axles (triple + tag) Oversize R x 22.5 tires Form (10/12)

6 SPECIFICATIONS Terex Minerals Processing Systems Cedarapids CRJ3054 Portable Jaw Primary Plant Transport Operational 8-10 Lowers to 7-0 SPECIFICATIONS Jaw Crusher...30" x 54" (762 x 1371 mm) operating speed rpm Conveyor...54" (1372 mm) operating speed fpm Cross conveyor (optional)...30" (762 mm) Feeder...52" x 20' (1321 x 6096 mm) operating speed...variable speed rpm Bolted bar grizzly...60" (1524 mm) long x 4" (102 mm) avg. opening AR pan liners...1/2" (12.7 mm) Horsepower Jaw (149 kw) Feeder...40 (30 kw) Conveyor...20 (15 kw) Cross conveyor (optional)...5 (3.7 kw) Self-cleaning magnet (optional) (1 kw) Dust suppression pump (optional)...3/4 (.5 kw) Tires...Sixteen R x 22.5 Estimated weight of plant with hopper module* Rear axle...75,100 lbs (34,065 kg) Kingpin...47,200 lbs (21,410 kg) Total...122,300 lbs (55,475 kg) Estimated weight of plant without hopper module* Rear axle...49,800 lbs (22,590 kg) Kingpin... 45,450 lbs (20,615 kg) Total...95,250 lbs (43,205 kg) Estimated weight of hopper module... 27,050 lbs (12,270 kg) * Weights include optional switchgear, jacks and hydraulics. Contact factory for weights of other optional equipment. Effective Date: October Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries Terex Corporation. Terex Minerals Processing Systems, th Street NE, Cedar Rapids, IA USA Tel Fax Form (10/12)

7 Terex Minerals Processing Systems Cedarapids CRS6203FV CRS6203FV PORTABLE FEEDER/SCREEN PLANT CRS6203FV plant shown with the LJ-TSV variable slope screen in the 10 operating position Standard Features *LJ-TSV6203 variable slope triple shaft high g-force 3-deck screen *Hydraulic raising module lifts screen up to 10 in 2.5 increments *Screen suspension and low-maintenance screen stabilization system *Screen accepts 4' and 5' (1219 and 1524 mm) panels *Bottom deck deflector plates boost screen efficiency Large 16' x 8' (4877 x 2438 mm) feed hopper with rubber side curtains 25 hp (19 kw), 42" (1067 mm) wide overhead conveyor with dual hinge transition 15 hp (11 kw), 36" (914 mm) wide 3-ply belt, cartridge style belt feeder 10 hp (7.5 kw), 48" (1220 mm) wide underscreen fines conveyor, raises with screen in 2.5 increments Two 7.5 hp (5.5 kw), 30" (762 mm) wide, reversible top and center deck cross conveyors 7.5 hp, 24" (610 mm) wide, reversible bottom deck cross conveyor *Patent Pending Optional Equipment Patent pending fines reject chute system Electrical switchgear with variable frequency feeder drive Switchgear panel push button controls or tethered control panel Extra off plant motor starters and controls Heavy-duty bi-directional hydraulic tipping grid with 6" (152 mm) nominal openings Enclosed 3-phase electric/hydraulic unit for hydraulic tipping grid operation Tipping grid support legs and spillage wings Radio remote for tipping grid and belt feeder speed control Cross conveyors discharge 44" (1117 mm) beyond frame All conveyor belts are 3-ply with vulcanized belt splices 4-section, 2-position blending system to mix second and bottom deck overs Under-frame mounted triple axle spring suspension with spring-applied brakes Six hydraulic leveling jacks and two pinned telescopic support legs Enclosed gas powered plant hydraulic unit for setting screen slope, conveyor position, and jacks Many easy maintenance features including conveniently located grease banks, cartridge style cross belt flashing and low-maintenance motion dampers Martin style conveyor belt wipers Side mounted lockable storage box Service platforms and guard rails around three sides of screen with telescoping access ladder 30 hp (22 kw) overhead conveyor motor in place of 25 hp (19 kw) 100' (30.5 m) power cables with cable wraps for stowage Power cable quick disconnects 12V or 24V plant hydraulic unit Heavy-duty hydraulic run-on jacks Belt scale on feed conveyor Two-piece foldable side bulkheads Portable screen lube filter unit Dust suppression system Oversize R x 22.5 tires Form (5/12)

8 SPECIFICATIONS Terex Minerals Processing Systems Cedarapids CRS6203FV Portable Feeder/Screen Plant Transport 11'11" (3632) 11'11" (3632) 14'1" 14'1" (4293) (4293) 14'1" 14'1" (4293) (4293) 4' 4' (1219) (1219) Break Over Angle 3 Break3 Over Angle 4' 4' (1219) (1219) 58'10" (17,932) 58'10" (17,932) 5'3" 5'3" (1600) (1600) 77'8" (23,673) 77'8" (23,673) 6'6" (1981) 6'6" (1981) Axle Track Axle Track Operational *Operational heights shown include the maximum jack lift of 13" (330) *21'1" (6426) 10 Maximum 2.5 Increments *14'8" (4470) Feed Height *12'4" (3759) 14'6" (4420) 16'8" (5080) 77'5" (23,597) 4'9" (1448) 3'3" (991) 15'6" (4724) 5'4" (1626) 7'9" (2362) 13" (330) Maximum Jack Lift Minimum 4" (102) Cribbing Required This Jack Leg Only 5'11" (1803) 5'11" (1803) Minimum Minimum 7'11" (2413) Max 7'11" (2413) Max *16'10" (5131) *10'9" (3277) *6'7" *7'1" (2007) (2159) 14'9" (4496) 16'8" (5080) 77'8" (23,673) 4'9" (1448) 3'3" (991) 15'6" (4724) 5'4" (1626) 7'9" (2362) 5'9" (1753) Rear Jacks 8'10" (2692) Front/Mid Jacks SPECIFICATIONS LJ-TSV6203 screen... 6' x 20' (1829 x 6096 mm) Feed hopper...8' x 16' (2438 x 4877 mm) Hopper capacity (below grid) yd3 (11.5 m3) Belt feeder...36" (914 mm) Overhead conveyor... 42" (1067 mm) Underscreen fines conveyor...48" (1220 mm) Reversible cross conveyor... 24" (610 mm) Reversible cross conveyors (2)...30" (762 mm) Tires... Twelve R x 22.5 Horsepower LJ-TSV6203 screen...40 hp (30 kw) Belt feeder...15 hp (11 kw) Overhead conveyor hp (19 kw) Underscreen fines conveyor...10 hp (7.4 kw) Reversible cross conveyors (3) hp (5.6 kw) Grid electric/hydraulic unit...10 hp (7.4 kw) Estimated weight (fully optioned) Rear axle...59,500 lbs (26,990 kg) Kingpin... 46,000 lbs (20,865 kg) Total...105,500 lbs (47,855 kg) Effective Date: May Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries Terex Corporation. Terex Minerals Processing Systems, th Street NE, Cedar Rapids, IA USA Tel Fax Form (5/12)