Sandvik UH440i & US440i

Transcription

1 Sandvik UH440i & US440i

2 The perfect choice for highly flexible crushing Sandvik UH440i and US440i are the perfect choice for any contractor looking for a highly flexible, mobile secondary crushing unit that provides a quick return on investment. The i stands for built in intelligence that ensures you smart and trouble-free operation. The Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440, respectively, plus many added features. The process is continuously and automatically monitored by the intelligent control system. For optimum performance, the unit is also equipped with the crusher control system, ASRi, as standard. Sandvik UH440i and US440i can operate independently or in a system incorporating other units. For a perfect match, incorporate the primary crushing unit Sandvik CM1208i, and you will have an intelligent control system optimizing the entire production process. Sandvik UH440i and US440i belong to the Sandvik mobile units family, which consists of several primary and secondary mobile crushing units for hard rock applications. 42

3 What can Sandvik UH440i and US440i do for you? Sandvik UH440i and US440i can be used under any climatic conditions thanks to a careful selection of quality components. Advanced process automation through sensor monitoring and interlocking. Easy to move back and forth into position for blasting thanks to crawler tracks, radio remote control and no equipment dismantling. Quick set-up and close-down thanks to one piece road transportation and hydraulically foldable feed conveyor. Easy inspection and maintenance thanks to roomy construction and easily accessible maintenance items. Detailed manuals offer clear and simple directions. Economical operation that requires one operator for both the loader and crushing unit. Quick return on investment thanks to low operating cost and high productivity. Good working environment thanks to reduced dust, noise and emissions. Dust sealed product discharge conveyor. Powerful and economical thanks to a modern, on board diesel engine with low fuel consumption and minimum transmission losses. Emissions according to EU and USA Tier III norms. No spillage of hydraulic oil during filter changes thanks to the vacuumized system. Staff training and commissioning under the supervision of Sandvik is included in the delivery. 53

4 High performance. Low total cost Product discharge conveyor with a drop height of 3.8 m (12 5 ). Dust sealed conveyor with belt scraper and impact bars. Mast with signaling flashlights and four floodlights. Radio remote control (optional). Strong, stable chassis. A number of sensors at different key locations for trouble-free and safe operation. Emergency stop buttons at appropriate places. Belt scale (optional). The photo shows Sandvik UH440i Centralized easy access control panels with all functions. Steel cover for control panel protection. Reduced start-up and close-down times thanks to a hydraulically raised feed conveyor. Feed hopper positioned for feeding directly from a front loader or primary crushing unit. User-friendly menus with icons and symbols are used in the intelligent control systems that include computer monitors. The Sandvik CH440 and CS440 cone crushers are highly productive machines with a wide range of crushing chamber designs and settings available for different applications. ASRi, Automatic Setting Regulation system, is standard. 4

5 Sandvik CH440 cone crusher with the automatic setting system ASRi and CLP crushing chambers. Material level in the crusher is optimized at anytime by a monitoring system. Metal detector in front of crusher. Feed conveyor is hydraulically raised from transport to working position. Feed hopper is protected by Sandvik modular dual hardness flat rubber wear plates as standard. Feed hopper is positioned for feeding directly from a front loader or primary crushing unit. Platforms around crusher and power pack provide good access for inspection and maintenance. Conveyor belt is protected by a steel structure in the hopper and by impact bars that absorb shock loads and extend belt life. The discharge product conveyor is dust sealed. It features impact bars, belt scrapers and self-lubrication idlers and requires little maintenance. The conveyor belt is protected by a steel structure in the hopper and by impact bars that absorb shock loads and extend belt life. Spacious platforms for easy inspection and maintenance 5

6 Raw material and feeding The feed conveyor is hydraulically raised from transport to working position. The feed area of the feed conveyor has a 6 m 3 (212 ft 3 ) feed hopper that is positioned for direct feeding from a front loader or primary crushing unit. The feed conveyor can be started and stopped fully charged and features stepless speed regulation. A metal detector is installed in front of the crusher. Easy manual metal removal from built-in access platform. Intelligent control system - optimizing throughput The process is continuously and automatically monitored by the intelligent control system. The intelligent control system provides full control of the process, providing the operator with continuous information about production data and production history, for example, belt scale reading, service and maintenance indications, etc. Loads of useful information make fault tracing easy. The ASRi, Automatic Setting Regulation of the Sandvik CH440 cone crusher, gives significantly improved results and optimum crusher utilization. The automatically controlled material level in the crusher is optimized, giving a smooth flow of material resulting in maximized productivity. The intelligent control system is user-friendly and easy to understand. Economical operation thanks to one operator for both loader and crushing unit. For optimum performance, the unit is equipped with the crusher control system, ASRi, as standard. 6

7 Flexible fits everywhere Works in any condition at anytime! Sandvik UH440i and US440i are proven to handle the most extreme weather conditions with an optional engine pre-heater. Floodlights are fitted for illumination when crawling as well as for working at night. Safe working environment with visual and audible movement warning, alarms and stand by. Flashlight and sirens are fitted on board. Emergency-stop buttons at appropriate places. Environmentally friendly atmosphere with dust encapsulated conveyors, water spray at discharge conveyor and over crusher, and pump for refilling diesel with spill protection. Vacuumized system prevents hydraulic oil spills during filter changes. Intelligent communication. Sandvik UH440i and US440i communicate cordlessly with the Sandvik CM1208i primary unit in combination with optional sonar at Sandvik CM1208i s discharge conveyor. Communicates with other units via cable. Trouble-free and safe operation with automatic and continuous monitoring of the production process by the built-in intelligence control system, as well as a number of sensors at different key locations Operator is free to move around thanks to radio remote control. Smart running operations with optional belt scale. The belt scale makes it possible to measure, document and store production information. Intelligent communication as Sandvik UH440i and US440i communicates cordlessly with the Sandvik CM1208i primary unit in combination with optional sonar at Sandvik CM1208i s discharge conveyor. 7

8 Split the product into two fractions The Sandvik UH440i and US440i can be equipped with a screen module that makes it possible to split the product into two fractions, creating two stockpiles or recirculating the oversize back to the crusher. The newly developed screen offers high performance with high tonnage and accurate separation. The screen and the conveyors are designed to maximize capacity. Highest priority is given to total crushing and screening performance. No compromises. Easy to replace screening media. Excellent modular wear protection. Fully dust encapsulated screen and conveyors. High discharge height of the two product conveyors allowing two large deposits. Front loader operators have plenty of freedom. The main product conveyor of the mobile unit does not sacrifice discharge height due to the screen module. Every Sandvik UH440i and US440i that we deliver can be subsequently upgraded with the screen module. The screen module with conveyors is easily detachable and can be parked as a complete unit. In operation, the entire unit is supported by self-leveling support legs. Excellent versatility The cone crushers are equipped with our automatic setting system ASRi. This system optimizes cone crusher efficiency and automatically adapts the crusher to variations in feed conditions. By continuously measuring and compensating for crusher liner wear, ASRi allows you to fully utilize crusher liners and schedule liner replacements to coincide with planned maintenance stops. ASRi also assists in keeping your crusher choke fed. This maximizes rock-on-rock crushing, helping to optimize the quality of your final product. Several standard crushing chambers are available. The crushers can easily be matched to production changes by selecting the appropriate crushing chamber and eccentric throw. In combination with the CLP crushing chambers, powerful motors give these crushers capacities that are, in most cases, comparable with those of other larger crushers. 8

9 Sandvik UH440i and US440i can be equipped with a screen module that makes it possible to split the product into two fractions. Several standard crushing chambers are available. The crushers can easily be matched to production changes by selecting the appropriate chamber and eccentric throw. CLP crushing chamber. CLP stands for Constant Liner Performance. The almost vertical profile in the feed opening area means that the shape of the chamber remains virtually unchanged throughout the wear life. 9

10 Sandvik UH440i fed directly from a primary crushing unit. Sandvik UH440i fed directly from a front loader. Sandvik UH440i and US440i can be equipped with a screen module. 10

11 Technical data Dimension UH440i US440i Operation Height 4.9 m / m / 193 Width 3.00 m / m / 118 Length 17.5 m / m / 57 Transport Height 3.80 m / m / 156 Width 3.00 m / m / 118 Length 18.8 m / m / 62 Weight (excl. options) UH440i US440i tons short tons Feed conveyor Conveyor width 1.2 m / 4 Conveyor speed m/s / 0-2 ft/s Drive Versible speed hydraulic motor Hopper volume 6 m 3 / 210 ft 3 Crusher UH440i US440i Type Sandvik CH440 Sandvik CS440 cone crusher cone crusher Drive From diesel engine via V-belts and hydraulic coupling Discharge conveyor Belt width 1400 mm / 52 Drive Fixed speed hydraulic motor Approx. Discharge height under drum m / On-board power pack Diesel engine Rated output Fuel tank volume Hydraulic system Power source Oil tank volume Volvo TAD 1252 Tier III 313 kw / 430 hp at 1800 rpm 1125 dm 3 / 300 US gallons Pumps mounted on power pack 420 dm 3 / 111 US gallons Crawler tracks Type D6C Length c-c 3715 mm / 145 Track shoe width 500 mm / 20 Performance UH440i US440i Max. feed size (with EC chamber) 215 mm / mm /18 Capacity (up to) 350 mtph / 385 stph 400 mtph / 445 stph Approx fuel consumption at 75 % continuous load l/h / 9 11 US gallons/h Travelling speed 1.2 km/h / 0.8 mph 1.2 km/h / 0.8 mph Max. slope-climbing capability Approx. 20 Approx. 20 HS module (hanging screen) option Screen: SC1530 single deck Product conveyor B3: width 1200 mm / 4 Approx. discharge height under drum: 3.2 m / 10 6 Return conveyor B5: width 1000 mm / 3 4 length 12.6 m / 41 11

12 Sandvik is a high-technology engineering group with advanced products and world-leading positions in selected areas tools for metalworking, machinery and tools for rock excavation, stainless steel, special alloys and resistance heating materials and process systems. The Group has 39,000 employees in 130 countries, with annual sales of approximately SEK 63,000 M. Sandvik Mining and Construction is a business area within the Sandvik Group and a world-leading manufacturer of drilling and excavation machinery, tools and service for the mining and construction industries. Annual sales amount to SEK 20,600 M, with about 10,600 employees. B EN Sandvik SRP AB Subject to alteration without prior notice. S A N D V I K M I N I N G A N D C O N S T R U C T I O N. T E L F A X w w w. s a n d v i k. c o m