TECHNICAL MANUAL UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR

Transcription

1 *TM P-3 TECHNICAL MANUAL UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR DRILLING SYSTEM, WELL, ROTARY, TRUCK MOUNTED, AIR TRANSPORTABLE, 600-FOOT CAPACITY MODEL LP-12 NSN DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. 'This manual supersedes TM P-3, dated 24 January HEADQUARTERS, DEPARTMENT OF THE ARMY 26 FEBRUARY 1993

2 *TM P-3 TECHNICAL MANUAL HEADQUARTERS DEPARTMENT OF THE ARMY NO P-3 WASHINGTON, D.C., 26 FEBRUARY 1993 TECHNICAL MANUAL Unit, Direct Support and General Support Maintenance Repair Parts and Special Tools List for DRILLING SYSTEM, WELL, ROTARY, TRUCK MOUNTED, AIR TRANSPORTABLE, 600-FOOT CAPACITY MODEL LP-12, NSN Current as of 18 December 1992 This manual is printed in four volumes as follows: Volume 1, TM P-1, consisting of Table of Contents, Section I, Section II (Functional Group 01), and Section IV. Volume 2, TM P-2, consisting of Table of Contents, Section I, Section II (Functional Group 02), and Section IV. Volume 3, TM P-3, consisting of Table of Contents, Section I, Section II (Functional Group 03), and Section IV. Volume 4, TM P-4, consisting of Table of Contents, Section I, Section II (Functional Group 04 and 99), Section III, and Section IV. The Table of Contents and Section I are identical in all volumes. Each volume contains indexes specific to that volume. REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form located in the back of this manual direct to: Commander, US Army Aviation and Troop Command, ATTN: AMSAT-I-MTS, 4300 Goodfellow Blvd., St. Louis, MO A reply will be furnished directly to you. DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. TABLE OF CONTENTS Section I. INTRODUCTION... 1 Section II. REPAIR PARTS LIST Group 01 Drilling Machine 0101 Mast Lighting Assembly Discharge Piping Assembly Shear Relief Valve Ball Valve (1500 through 3000 PSI WP) Ball Valve (750 through 2000 PSI WP) Mast Assembly * This manual supersedes TM P-3, dated 24 January i

3 Crown Block Assembly Chain Feed Sprocket Assembly Chain Pulldown Assembly Mast Raising Cylinder Assembly Mast Cylinder Mud Pump Drive Assembly Mud Pump Drive Clutch Mud Pump Assembly Air Compressor Drive Assembly Air Compressor Assembly Shaft Seal Assembly Compressor Drive Clutch Air Compressor Air Filter Assembly Air Filter Inlet Throttle Assembly Air/Oil Separator Assembly Oil Cooler Assembly Compressor Oil Filter Thermostatic Bypass Valve Cooling Fan Motor Subdrive Assembly Driveshaft Assembly Driveshaft Assembly Power Take-Off Assembly Hydraulic Gear Pump Assembly Displacement Pump Assembly Hydraulic Pump Assembly Drawworks Assembly Bevel Gearbox Assembly Driveshaft Hoist/Auxiliary Drum Brake Assembly Third Drum Brake Assembly Third Drum Clutch Control Hoist/Auxiliary Drum Assembly Rotorseal Assembly Hoist/Auxiliary Drum Clutch Assembly Third Drum Assembly Third Drum Clutch Hydraulic Piping ii

4 Hydraulic Oil Filter Water and Foam Injection Assembly Water Injection Drive Motor Water Injection Pump Foam Pulse Pump Water Injection Relief Valve Lubricator Assembly Force Feed Lubricator Breakout Tong Assembly Hydraulic Breakout Assembly Breakout Cylinder Rotary Table Drive Assembly Rotary Table Driveshaft Hydrostatic Motor Manifold Valve Assembly Rotary Table Transmission Transmission Shifter Dust Deflector Assembly Transfer Cylinder Assembly Rotary Table Assembly Rotary Table Sliding Base Pulldown Transmission Control Chain Feed Drive Assembly Chain Feed Drive Motor Pulldown Transmission Instrument Panel Compressor Panel Air Piping Assembly Pilotair Control Valve Controlair Control Valve Air Line Conditioner Unit Air Line Filter Air Line Lubricator Air Regulator Throttle Control Assembly Frame Lighting Assembly Splash Guard Assembly Drill Platform Assembly Jacks and Mounting Assembly Leveling Jack Assembly, Rear iii

5 Leveling Jack Assembly, Front Drill Frame Assembly Winch Assembly Winch Motor Control Valve Power Take-Off Hydraulic Pump Hand Jack Hand Tools Operating Equipment Swivel Assembly Mud Mixing Hopper Desander Unit Mud Testing Laboratory Hoisting Plug Group 02 Drilling Machine Truck 0201 Cab Group Cab Trim, Exterior Cab Trim, Interior Windshield Wiper Installation Heater/Defroster Connections Driver Seat Assembly Brake Pedal Assembly Clutch Pedal Installation Accelerator Pedal Installation Shift Lever Installation Steering Installation Cab Electrical Installation Instrument Cluster Steering Gear Engine Cover Installation Exhaust System Installation Radiator Radiator Hose Installation Deaeration Tank Installation Radiator Installation Steering Pump Steering Pump Installation Steering Pump Installation Steering Pump Assembly iv

6 Power Steering Pump Alternator Alternator Mounting Alternator Assembly Engine Wiring Installation Starting Motor Diesel Engine Assembly Air Cleaner and Mounting Ether Start Installation Turbocharger Piping Turbocharger Assembly Fuel Pump Access Cover Fuel Pump Access Cover Fuel Pump Linkage Fuel Pump Solenoid Fuel Injection Piping Fuel Supply Pump Fuel Injection Pump Aneroid Fuel Injection Pump Governor Fuel Injection Pump Air Compressor Mounting Air Compressor Governor Air Compressor Air Compressor Strainer Engine Mounting Water Pump and Fan Drive Idler Pulley and Mounting Oil Filter and Connection Oil Cooler and Coolant Filter Intercooler Mounting and Piping Exhaust Manifold Oil Pan Oil Pump Crankcase Front Cover Fuel Injection Nozzle Hydraulic Head Cylinder Head Group Camshaft and Related Parts Piston and Connecting Rod Crankshaft and Related Parts v

7 Crankcase Vent Crankcase and Related Parts Transmission Assembly Driveshaft-Transmission/Transfer Case Driveshaft-Transfer Case/Front Axle Transfer Case Transfer Case Valve Transfer Case Installation Transfer Case Assembly Clutch Assembly Air Brake Piping Parking Brake Control Valve Double Check Valve Quick Release Valve Air Brake Chamber-Forward Rear Air Brake Chamber-Rear Rear Air Tanks and Mounting Front Wheel, Hub and Drum Rear Wheel, Hub and Drum Front Brakes Left Front Brake Assembly Right Front Brake Assembly Rear Brakes Left Forward Rear Brake Assembly Right Forward Rear Brake Assembly Left Rear Rear Brake Assembly Right Rear Rear Brake Assembly Driveshaft-Transfer Case/Rear Axle Driveshaft-Rear Interaxle Rear Axle Forward Rear Axle Assembly Rear Rear Axle Assembly Rear Suspension Front Axle Assembly Front Springs and Shocks Frame Fuel Tank Installation Fuel Tank Assembly Battery Box Installation Frame vi

8 Group 03 Rig Tender 0301 Crane Crane Extension Boom Assembly Crane Main Boom Assembly Extension Cylinder Crane Turret Assembly Main Cylinder Assembly Winch Motor Assembly Crane Winch Assembly Crane Swivel Manifold Crane Base Assembly Control Valve Crane Swing Hydraulic Motor Rotation Gearbox Remote Control Assembly Welder-Generator Assembly Front Panel Assembly Selector Switch Electronic Bracket Assembly Regulator Circuit Card Weld/Idle Circuit Card Generator Assembly Engine Assembly Alternator Air Cleaner and Cooling Housing Exhaust Group Starting Motor Regulator Cover Shutdown Device Fuel Injection Pump Fuel Injection Governor Cylinder Cover Valve Drive Group Cylinder Head Group Oil Filter and Dipstick Oil Pan Oil Pump Pulley and Front Cover Flanged Bearing vii

9 Camshaft and Gear Piston and Connecting Rod Crankshaft and Flywheel Balancer Shaft Crankcase Group Flood Light Assembly Cabinet Assembly Fuel Transfer Pump Fuel Nozzle Torch Assembly Water Pump Water Pump Water Pump Drive Motor Hydraulic Reservoir Assembly Control Valve Assembly Hydraulic Filter Assembly Front Mounted Winch Assembly Winch Assembly Winch Drive Motor Pump and Power Take-Off Assembly Hydraulic Pump Power Take-Off Group 04 Rig Tender Truck 0401 Front Sheet Metal Group Hood and Grille Installation Stone Deflector Installation Splash Guard Installation Cab Group Left Cab Door Assembly Right Cab Door Assembly Cab Interior Heater Controls Windshield Wiper and Washer Heater Assembly Driver Seat Installation Passenger Seat Installation Heater Duct Engine and Transmission Cover Rear View Mirror and Grab Handle Cab Roof Assembly viii

10 Control Console Assembly Cab Mounting Steer Column and Clutch Shaft Seal Treadle and Brake Valve Clutch Control Accelerator Control Transmission Shift Control Steering Column Installation Cab Electrical Components Cab Dome Light Instrument Cluster Steering Gear Exhaust System Radiator Radiator Hose Installation Deaeration Tank Installation Radiator Installation Steering Pump Steering Pump Installation Steering Pump Installation Steering Pump Assembly Power Steering Pump Alternator Alternator Mounting Alternator Assembly Engine Wiring Installation Starting Motor Diesel Engine Assembly Air Cleaner and Mounting Ether Start Installation Turbocharger Piping Turbocharger Assembly Fuel Pump Access Cover Fuel Pump Access Cover Fuel Pump Linkage Fuel Injection Solenoid Fuel Injection Piping Fuel Supply Pump Fuel Injection Pump Aneroid Fuel Injection Pump Governor ix

11 Fuel Injection Pump Air Compressor Mounting Air Compressor Governor Air Compressor Air Compressor Strainer Engine Mounting Water Pump and Fan Drive Idler Pulley and Mounting Oil Filter and Connection Oil Cooler and Coolant Filter Intercooler Mounting and Piping Exhaust Manifold Oil Pan Oil Pump Crankcase Front Cover Fuel Injection Nozzle Hydraulic Head Cylinder Head Group Camshaft and Related Parts Piston and Connecting Rod Crankshaft and Related Parts Crankcase Vent Crankcase and Related Parts Transmission Assembly Driveshaft Transmission/Transfer Case Driveshaft-Transfer Case/Front Axle Transfer Case Transfer Case Valve Transfer Case Installation Transfer Case Assembly Clutch Assembly Air Brake Piping Parking Brake Control Valve Double Check Valve Quick Release Valve Air Brake Chamber Forward Rear Air Brake Chamber-Rear Rear Air Tanks and Mounting Front Wheel, Hub and Drum Rear Wheel, Hub and Drum x

12 0424 Front Brakes Left Front Brake Assembly Right Front Brake Assembly Rear Brakes Left Forward Rear Brake Assembly Right Forward Rear Brake Assembly Left Rear Rear Brake Assembly Right Rear Rear Brake Assembly Driveshaft-Transfer Case/Rear Axle Driveshaft-Rear Interaxle Rear Axle Forward Rear Axle Assembly Rear Rear Axle Assembly Rear Suspension Front Axle Front Axle Assembly Front Springs and Shocks Frame Fuel Tank Installation Fuel Tank Assembly Battery Box Installation Group 99 Bulk Materials List... Bulk-1 Section III. SPECIAL TOOLS LIST (Not Applicable) Section IV. CROSS REFERENCE INDEXES (Each volume contains indexes specific to that volume.)... I-1 NATIONAL STOCK NUMBER INDEX... I-1 PART NUMBER INDEX... I-14 FIGURE AND ITEM NUMBER INDEX... I-76 xi/(xii blank)

13 UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST SECTION I. INTRODUCTION 1. SCOPE. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of unit, direct support, and general support maintenance of the 600-Foot Well Drilling System. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes. 2. GENERAL. In addition to this section, Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. This list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Repair parts kits are listed separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in this section. Items are shown in the associated illustration(s)/figure(s). b. Section III. Special Tools List. A list of special-tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. c. Section IV. Cross-references Indexes. A list, in National Item Identification Number (NIIN) sequence, of all National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers appearing in the listings. National stock numbers and part numbers are cross referenced to each illustration figure and item number appearance. The figure and item number index lists figure and item number in alphanumeric sequence and cross references NSN, CAGEC and part number. 3. EXPLANATION OF COLUMNS (SECTIONS II AND III). a. ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. b. SMR Code (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5-position code containing supply/requisitioning information, maintenance category authorization criteria, and disposition instruction, as shown in the following breakout: Source Code Maintenance Code Recoverability Code XX 1 st two XX X positions How you get an item. 3d position 4th position Who can install, replace or use the item. Who can do complete Repair (see note) on the item. Who determines disposition action on an unserviceable the item. 1