Parts List Book CPE CPVS

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1 Code Edition 08/2013 Oil-injected Rotary Screw Compressors Parts List Book CPE125-1 CPVS125-1 People.Passion.Performance.

2 CONTENTS WARRANTY AND LIABILITY LIMITATION... 2 ORDERING SPARE PARTS... 2 EXPLANATION OF THE COLUMNS HOURS SERVICE KIT HOURS SERVICE KIT HOURS SERVICE KIT... 4 AIR FILTER SET... 5 OIL STOP VALVE KIT... 5 MPV SERVICE KIT... 6 THERMOSTATIC VALVE KIT... 6 UNLOADER SERVICE KIT... 7 CORE MODULE... 9 COUPLING ASSEMBLY AIR INLET SET AND MOTOR ASSEMBLY VESSEL MODULE WATER SEPARATOR AND DRAIN MODULE COOLING SYSTEM OF AIR COOLED TYPE PIPE&ID ASSEMBLY OF AIR COOLED TYPE PIPE&ID ASSEMBLY OF WATER COOLED TYPE CANOPY OF AIR COOLED TYPE CANOPY OF AIR COOLED IVR TYPE CANOPY OF WATER COOLED TYPE CANOPY OF WATER COOLED IVR TYPE ES4000 FIX SPEED CONTROL SYSTEM (AIR COOLED AND WATER COOED)... ERROR! BOOKMARK NOT DEFINED. ES4000 VARIABLE SPEED CONTROL SYSTEM (AIR COOLED AND WATER COOED) Edition history Edition Description Edit By Date Y/M/D 1

3 Warranty and Liability Limitation Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. The manufacturer does not accept any liability for any damage arising for modifications, additions or conversions made without the manufacturer's approval in writing. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. ORDERING SPARE PARTS Always quote the part number, the designation and the quantity of the parts required, as well as the type and the serial number of the machine. EXPLANATION OF THE COLUMNS REF : REFERENCE CODE Establishes the connection between a part in the list and a part in the illustration. " " means that the part is not shown in the illustration. PART NUMBER If no part number is given, the part cannot be obtained as a spare part. Parts marked with a dot are part of the assembly listed right above them. DESIGNATION Usually this is the name of the part. For standard parts, in addition to the name, a number of characteristics are given. QTY : QUANTITY Indicates the quantity of the part concerned. "AR" stands for "As Required". 2

4 2000 Hours Service Kit 2000 Hours Service Kit Hours Service Kit Air Filter Element Oil Filter Hours Service Kit 4000 Hours Service Kit Hours Service Kit Air Cooled Air Filter Element Oil Filter Oil Separator Primary Filter Hours Service Kit Water Cooled Air Filter Element Oil Filter Oil Separator 1 3

5 00 Hours Service Kit 00 Hours Service Kit Hours Service Kit Air Cooled Air Filter element Oil Filter Oil Separator Primary Filter Unloader Service Kit Thermostatic Valve Kit Mpv Service Kit Oil Stop Valve Kit Hours Service Kit Water Cooled Air Filter Element Oil Filter Oil Separator Unloader Service Kit Thermostatic Valve Kit Mpv Service Kit Oil Stop Valve Kit 1 4

6 Air Filter Set Air filter set 1 A Air filter element 1 Service parts Oil Stop Valve Kit Oil Stop Valve Kit A20 - Sealing Washer 2 Service parts A25 - Sealing Washer 1 A30 - Spring 1 A35 - Spring 1 A40 - Gasket seal 1 5

7 Mpv Service Kit Mpv Service Kit A20 - Sealing Washer 2 Service parts A25 - Sealing Washer 1 A30 - Spring 1 A35 - Spring 1 A40 - Gasket seal 1 Thermostatic Valve Kit Thermostatic Valve Kit A20 - O-Ring 4 A25 - Sensor 1 A30 - O-Ring 1 6

8 Unloader Service Kit 7

9 Unloader Service Kit Unloader Service Kit O-Ring Unloader Valve Body Hexagon Head Screw Spring Valve Cylinder Spring Piston Sealing Washer Sealing Washer Nut Sealing Washer Cover Hex. Socket Head CapScrew Hex. Socket Head CapScrew 2 - Plain Washer O-Ring Hex. Nipple Valve Seat 1 - Piston 1 - Spring 1 - O-Ring Cover Circlip Sealing Washer Hex. Plug Sealing Washer Hex. Plug Solenoid Valve 1 8

10 Core Module Core Module Element C Gearbox Hexagon Head Screw Coupling Body Hexagon Head Screw Hex. Nipple Bushing Key Washer Hexagon Head Screw Bearing Circlip O-Ring Nozzle O-Ring Hexagon Head Screw Key O-Ring 1 9

11 O-Ring Cylindrical Roller Bearing Bushing Shaft Seal Cover Hexagon Head Screw O-Ring Hex. Nipple Gear 1 CPE Gear 1 CPE Gear 1 CPE Gear 1 CPE Gear 1 CPE Gear 1 CPE Gear 1 CPE1-13 Gear 1 CPE CPE CPE Gear 1 CPE Gear 1 CPE Gear Gear 1 CPE Gear Gear 1 CPE Hub Key Set Screw Washer Hexagon Head Screw Oil Stop Valve 1 B Valve Body 1 B Piston 1 B Hex. Nipple 1 B Spring 1 B Valve 1 B Spring 1 B Nipple 1 B Hex. Nipple 1 B Gasket seal 1 B Valve 1 B Gasket seal 1 B Gasket seal 1 B Gasket seal 1 B Nipple 2 10

12 B Hex. Socket Head CapScrew 4 B Gasket seal 1 Coupling Assembly Coupling Assembly Bushing Set Screw Coupling Half Flex. Coupling Set Screw Coupling Half Key 1 11

13 Air Inlet Set And Motor Assembly D D85 D132 D130 D132 D70 D145 D133 D140 D D D90 D40 D50 D60 D131 D140 B B90 B A 20 D30 D35 40 A130 A A120 A90 A60 A70 A 30 B A30 C20 50 B40 B50 B60 B30 B90 B A140 A20 A40 A50 C50 C40 C30 B20 B40 B70 B50 B60 10 Air Inlet Set And Motor Assembly Frame KW Motor 1 3V50Hz KW Motor 1 3V50Hz KW Motor 1 3V50Hz 90KW Frequency Conversion Motor 1 3V 15-50Hz KW Frequency Conversion Motor 1 3V 15-50Hz 132KW Frequency Conversion Motor 1 3V 15-50Hz 12

14 A Rubber Buffer 2 A Hexagon Head Screw 4 A Spring Washer 4 A Plain Washer 4 A Hexagon Head Screw 2 A Spring Washer 2 A Plain Washer 2 A Motor Flange 1 CPE125/CPE Motor Flange 1 CPE1 A Hexagon Head Screw 8 A Spring Washer 8 A Plain Washer 8 A Nut 8 A Spacer 1 CPE125/CPE Spacer 1 CPE Element C Coupling Assembly 1 B Support Seat 2 B Rubber Buffer 2 B Hexagon Head Screw 8 B Spring Washer 8 B Plain Washer 8 B Nut 4 B Hexagon Head Screw 2 B Spring Washer 10 B Plain Washer 10 B Hexagon Head Screw Oil Stop Valve 1 C Gasket seal 1 C Hexagon Head Screw 4 C Spring Washer 4 C Plain Washer Air Inlet Set 1 D Unloader Valve 1 D O-Ring 1 D Hexagon Head Screw 4 D Spring Washer 4 D Plain Washer 4 D Support 1 D Air filter set 1 D Air filter element 1 D Hexagon Head Screw 4 D Spring Washer 4 D Plain Washer 4 D Tube 1 13

15 D Tube 1 D Pipe Clamp 2 D Reducing Pipe 1 D Pipe Clamp 2 D Pressure Difference Sensor 1 Vessel Module Vessel Module Pipe Fitting 2 14

16 Filter Seat Nipple Check Valve Diesel Engine Net Filter Nipple Mini. Pressure Valve Pressure Difference Sensor Seat Nipple Pipe Fitting Pipe Extreme Right-angle Pipin Vessel Cover O-Ring Oil Separator 1 For 7bar or 8bar Safety Valve 1 Types Safety Valve 1 For 10bar Type Safety Valve 1 For 13bar Type Scavenge line Hexagon Head Screw Spring Washer Plain Washer Oil Filter Oil Filter Nipple Vessel Pipe Plug O-Ring Oil Level Indicator Oil Filter Seat Plain Washer Spring Washer Nut Stud, M-Thread,Coarse Pit Thermostatic Valve O-Ring Spring Washer Hex. Socket Head CapScrew Hexagon Head Screw Spring Washer Plain Washer Extreme Right-angle Pipin Pipe O-Ring 1 15

17 Hex. Socket Head CapScrew Nut Tapping Screw Earthing Strap Absorber Hexagon Head Screw 4 Remove Transit Plain Washer 4 Packing Before Transit Packing 4 InitIal Start-up Water Separator and Drain Module 30 A20 20 A30 A60 A20 A A40 A20 A90 A50 A70 A Frame Water Separator Module 1 Air Cooled Water Separator Module 1 Water Cooled 16

18 A Hexagon Nipple 3 A Nipple 1 A Y-Shape Filter 1 A Solenoid Valve 1 A Timer 1 A Pipe Fitting 1 A Pipe Fitting 1 A Pipe 1 Cooling System Of Air Cooled Type

19 Fan Box Cooler Roof Rubber Sheet Plate Support Support Support Fan Cover Beam 2 Cooler CPE125 and CPE150-10/13 Cooler CPE1 and CPE150-7/ Hexagon Head Screw Hexagon Head Screw Nut Spring Washer Plain Washer 14 CPE125 and Fan CPE Fan 1 CPE Hex. Socket Head CapScrew Spring Washer Plain Washer Absorber Increase Plain Washer Nut Water Separator Module Hexagon Head Screw Spring Washer Plain Washer Nut Hexagon Head Screw Spring Washer Plain Washer Nut Hexagon Head Screw O-Ring Air Discharge Flexible Plug 2 18

20 Pipe&ID Assembly Of Air Cooled Type Hexagon Head Screw Spring Washer Plain Washer O-Ring Air Discharge Flexible Nut Spring Washer Plain Washer Stud, M-Thread,Coarse Pit 10 19

21 O-Ring Oil Pipe Hex. Socket Head CapScrew Spring Washer Pipe Oil Pipe Pipe Fitting Pipe O-Ring O-Ring Hexagon Head Screw Spring Washer Plain Washer Nut Pipe Pipe Fitting Nipple Pipe Fitting Hexagon Head Screw Pipe Air Discharge Flexible 1 20

22 Pipe&ID Assembly Of Water Cooled Type

23 Pipe O-Ring Spring Washer Hexagon Head Screw Plain Washer Nut Hexagon Head Screw Pipe Hex. Socket Head CapScrew Spring Washer Nut Spring Washer Cover Seal (Asbestos) Seal (Asbestos) Filter Cooler Shell Cooler Shell Hexagon Head Screw Hexagon Head Screw Hexagon Nipple Elbow Tee Malleable cast iron Connector Water Flow Switch Pipe Clamp Water Pipe Water Pipe Spring Washer Plain Washer Nut Hexagon Head Screw Pipe Fitting Pipe Oil Pipe Oil Cooler Hexagon Head Screw Spring Washer Plain Washer Nut Spring Washer Plain Washer Hexagon Head Screw O-Ring 3 22

24 Oil Pipe Stud, M-Thread,Coarse Pit Pipe Pipe Fitting O-Ring Pipe O-Ring Hexagon Head Screw Spring Washer Plain Washer Pipe Nipple Pipe Fitting Pipe 1 23

25 24 Canopy Of Air Cooled Type

26 Hex. Socket Head CapScrew Roof Roof Beam Beam Beam Beam Spring Washer Increase Plain Washer Back Panel Back Panel Primary Filter Grating Nut Side Panel Door Side Panel Support Support Hinge Sock Screw 6-p Lock Panel Electric Bodywork Panel 1 MK4 Controller Door Tapping Screw Hexagon Head Screw Spring Washer Increase Plain Washer Sock Screw 6-p Hinge Support Lock Nut Stud, M-Thread,Coarse Pit 7 25

27 Canopy Of Air Cooled IVR Type

28 Hex. Socket Head CapScrew Roof Roof Beam Beam Beam Beam Spring Washer Increase Plain Washer Back Panel Back Panel Primary Filter Grating Nut Side Panel Door Side Panel Support Support Hinge Sock Screw 6-p Lock Panel Electric Bodywork Panel 1 MK4 Controller Door Tapping Screw Hexagon Head Screw Spring Washer Increase Plain Washer Sock Screw 6-p Hinge Support Lock Nut Stud, M-Thread,Coarse Pit 7 27

29 28 Canopy Of Water Cooled Type

30 Hex. Socket Head CapScrew Roof Roof Beam Beam Beam Beam Spring Washer Increase Plain Washer Back Panel Back Panel Fan Fan Box Side Panel Door Side Panel Support Support Hinge Sock Screw 6-p Lock Panel Electric Bodywork Panel 1 MK4 Controller Door Tapping Screw Hexagon Head Screw Spring Washer Increase Plain Washer Sock Screw 6-p Hinge Support Lock Nut Stud, M-Thread,Coarse Pit Hexagon Head Screw Spring Washer Hexagon Head Screw Plain Washer Spring Washer Hexagon Head Screw 6 29

31 Canopy Of Water Cooled IVR Type

32 Hex. Socket Head CapScrew Roof Roof Beam Beam Beam Beam Spring Washer Increase Plain Washer Back Panel Back Panel Fan Fan Box Side Panel Door Side Panel Support Support Hinge Sock Screw 6-p Lock Panel Electric Bodywork Panel 1 MK4 Controller Door Tapping Screw Hexagon Head Screw Spring Washer Increase Plain Washer Sock Screw 6-p Hinge Support Lock Nut Stud, M-Thread,Coarse Pit Hexagon Head Screw Spring Washer Hexagon Head Screw Plain Washer Spring Washer Hexagon Head Screw 6 31

33 ES4000 FIX SPEED CONTROL SYSTEM (AIR COOLED AND WATER COOED) 32

34 REF PART NUMBER QTY DESIGNATION REMARK 0 Push-Button + Contacts CPE CPE CPE CPE CPE CPE1 5 Controller CPE CPE CPE Double Color Terminal CPE CPE CPE Terminals CPE CPE CPE Transformer CPE CPE CPE Current Transformer CPE CPE CPE Contactor CPE CPE CPE1 Contacts CPE CPE CPE1 Contacts CPE CPE CPE Support+ Pressure Sensor CPE CPE CPE Fuse Support 33

35 CPE CPE CPE Phase Sequence Protector CPE CPE CPE Thermal Relay CPE CPE CPE Thermal Relay CPE CPE CPE1 10 Contactor CPE CPE CPE1 CONTACTS CPE CPE CPE Temperature Sensor+Cable CPE CPE CPE CPE CPE CPE1 0 Air Switch CPE CPE CPE1 34

36 ES4000 VARIABLE SPEED CONTROL SYSTEM (AIR COOLED AND WATER COOED) REF PART NUMBER QTY DESIGNATION REMARK 0 Air Switch CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W 5 Contactor CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W 1010 Contactor CPVS125/CPVS125W 35

37 CPVS150/CPVS150W CPVS1/CPVS1W 1015 Transformer CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W 1020 Fuse Support CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W 1025 Inverter CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W 1030 Controller CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W 1035 Push-Button + Contacts CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W 1040 Thermal Relay CPVS CPVS CPVS Thermal Relay CPVS CPVS CPVS CPVS125W CPVS150W CPVS1W 0 Terminal CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W 5 Double Color Terminal CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W 36

38 Temperature Sensor+Cable CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W Support+ Pressure Sensor CPVS125/CPVS125W CPVS150/CPVS150W CPVS1/CPVS1W 37

39 38

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