Spare parts manual SAB 83

Transcription

1 Spare parts manual SAB 83 Screw compressor unit ENG

2 Spare parts Manual SAB Parts list for SAB Parts list for SAB _811_ENG.fm Relevant drawing document: Pos. no. Designation No. Part no. 2 Rotor housing, unclassified Rotor housing, sph. cast iron ) 4 Bearing housing unclassified Bearing housing, sph. cast iron ) 5 Dowel pin Pair of rotors, unclassified Gasket Distance washer Radial bearing Radial bearing Radial bearing Thrust bearing Thrust bearing Nut M75x1, Nut Shaft seal Shaft seal, double ply bellows ) 20 Distance sleeve (Spacer sleeve) Distance sleeve (Spacer sleeve) Bearing cover Gasket Seat holder Seat holder, special ) 26 Oil collector Gasket Pipe no Replaced by : Draining hose no hose connecting branch 1/4 32 Adjusting screw Cover (Protecting washer) Shims Balancing sleeve Balancing piston ) 37 Orifice plug ø ) 38 Cover Slide valve ) 40 Slide valve, eco ) 41 Piston guide (Guide block) Retainer for transmitter, complete a Stop Screw (part of pos. 42) (4) Cover-Bearing housing Guide (Dowel) pin 2(1) ) 47 Cylinder Cylinder head Hydraulic piston EN Rev /5

3 Spare parts Manual SAB Parts list for SAB 83 Pos. no. Designation No. Part no. 50 Piston rod Probe Spring housing Gland Washer Unloading spring Back up (Support) ring Vi-piston ) 58 Vi-cylinder ) 59 Cover, Vi-cylinder ) 60 Gasket Hydraulic piston ) 62 Piston rod ) 63 Indicator ) 65 Holder for indicator ) 66 Back up (Support) ring ) 67 Pilot valve ) 68 Cover ) 69 Gasket Control plate (piston) ) 71 Spring ) 72 Blind cover ) 75 Suction filter Gasket Filter holder Suction filter cover Sleeve joint (Guide) Blind cover ) 82 Distance ring ) 84 Bottom plug Level switch holder Cover Gasket Orifice plug ø5, Orifice plug ø0, Oil pump Gasket Oil pump holder Carrier Reducing piston Stop valve Stop valve Connector Compressor name plate Warning sign Sign with logo Screw nail / EN Rev

4 Spare parts Manual SAB Parts list for SAB _811_ENG.fm Pos. no. Designation No. Part no. 120 Blind flange DN Blind flange DN Blind flange DN Gasket 43/57x Gasket 61/75x Gasket 73/87x Spiral pin 3x Spiral pin 6x Parallel pin CPK 10x Parallel pin 10x30 9(7) ) 134 Parallel pin 10x ) 135 Parallel pin 10x ) 138 Tension pin 6x Grooved pin 4x Pin 4x ) 141 Retaining ring SgH ) 143 Retaining ring SgH Retaining ring SgA ) 146 Retaining ring SgA Disc spring ) 149 Disc spring Disc spring Disc spring Pressure spring Pressure spring Gasket 10/16 10(9) ) 155 Plug 1/ ) 156 Plug G1/8 10(9) ) 158 Plug G3/ Plug G1/ Plug G1/ Plug G3/ Plug G Gasket 17/ Gasket 14/ Gasket 22/ Gasket 27/ Gasket 34/ Gasket 34/ Slide ring ) 171 Slide ring Sealing ring Sealing ring ) 175 Sealing ring Sealing ring ) 177 Sealing ring Sight glass EN Rev /5

5 Spare parts Manual SAB Parts list for SAB 83 Pos. no. Designation No. Part no. 182 Check valve Stop ring V-ring O-ring 10,3x2, O-ring 15,3x2, O-ring 19,2x O-ring 29,2x ) 194 O-ring 39,2x ) 195 O-ring 44,2x O-ring 49,5x O-ring 54,5x O-ring 64,5x O-ring 79,5x O-ring 94,5x O-ring 99,5x ) 203 O-ring 104,5x O-ring 114,5x O-ring 124,5x O-ring 129,5x O-ring 156,3x O-ring 49,2x5,7 2(1) ) 211 O-ring 219,3x5, Hexagon screw M12x Hexagon screw M16x Lifting eye M Hex. socket screw 8x Grub screw 6x Grub screw P6SS 16x Hex. socket screw 5x Hex. socket screw 10x25 6(4) ) 232 Hex. socket screw 10x25 7(5) ) 232 Hex. socket screw 10x Hex. socket screw 10x30 7(5) ) 234 Hex. Socket screw 10x Hex. Socket screw 10x Hex. Socket screw 10x Hex. Socket screw 10x Hex. Socket screw 10x ) 240 Hex. Socket screw 10x Hex. Socket screw 12x Hex. Socket screw 12x Hex. Socket screw 12x Hex. Socket screw 12x Hex. Socket screw 16x Hex. Socket screw 16x Plug 3/ Connection Angle / EN Rev

6 Spare parts Manual SAB Parts list for SAB 83 Pos. no. Designation No. Part no. 270 Protecting cover Solenoid valve with Coils V AC ) Solenoid valve with Coils V AC ) Solenoid valve with Coils 24 V AC ) Solenoid valve with Coils 24 V DC ) Coil V AC ) Coil V AC ) Coil 24 V AC ) 276 Orifice plug Orifice plug Position transmitter Bushing for capacity transmitter Alu pipe for retainer (part of pos. 42) Hexagon socketscrew M6x _811_ENG.fm 1) Only for high pressure compressor 2) Only for booster compressors 3) Compressors with economizer 4) Compressors without economizer 5) Only for compressors with variable Vi 6) Only for compressors with variable Vi or fixed Vi = 4.8 7) Only for compressors with fixed Vi = 2.6 or 4.8 8) Only for compressors with fixed Vi = 4.8 9) No. In () for compressors with fixed Vi 9.1) No. In () for compressors with fixed Vi=2,6 10) Depending on pilot voltage 11) For max. operating pressure 33,5 bar (R410A) EN Rev /5

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13 rev Spare Parts for service on SAB 83 compressor The spare parts listed below are needed for the following service jobs. For separate gaskets or items -see part list for compressor Document no The relevant drawing document: Cleaning of suction filter Part no Gasket 76 2 Gasket 125 D=75/61x1,5 1 O-ring ,3x5,7 Change of seal for visual position indicator Part no Sealing ring Support ring 56 1 O-ring ,2x3 1 O-ring ,3x3 1 O-ring ,5x3 Change of seal for indication of Vi-piston Part no Sealing ring Support ring 66 1 O-ring ,2x3 1 O-ring x3 Change of oil pump Part no Oil pump 95 1 Gasket 96 2 Tension pin 130 6x16 Inspection of rotors Part no Gasket 60 2 Gasket 76 1 Gasket 88 2 Gasket 125 D=75/61x1,5 1 O-ring x5,7 Change of shaft seal Part no Shaft seal 18 1 O-ring ,5x3 1 V-ring Gasket 27 1 Gasket Screw M8x Change of level switch Part no Level switch O-ring ,5x3 Capacity control V/60 Hz Complete V/50 Hz solenoid valve V/60 Hz but without V/50 Hz orifices V/50-60 Hz V/60 Hz V/50 Hz 2 Coil 120 V/60 Hz V/50 Hz V/50-60 Hz 1 Orifice conn. P 277 Ø 2,0 mm 1 Orifice conn. T 276 Ø 1,5 mm 4 O-ring 9,25x1,78 Change of bearing or complete overhaul Part no Set of gaskets Radial bearing 11 1 Radial bearing 12 2 Radial bearing 13 3 Thrust bearing 14 2 Thrust bearing 15 1 Shaft seal kit Level switch Screw M8x Shim page 1 of 1

14 rev Small tool set for SAB compressors This tool set contains the tools needed to align the electric motor, to replace a shaft seal, to replace a visual indicator seal and to replace a coupling. Each compressor should be provided with this tool set. For major overhaul work (replacing bearings e.g.), this tool set must be supplemented with the large tool set see doc.no (SAB 81), (SAB 83), (SAB 85), (SAB 87) or (SAB 89). List of tools in the tool set Item quantity Article no. Designation Tool box Alignment device for coupling Feeler gauge (incl. In ) Level arm Puller screw Guiding pin Dismantling tool Puller screw A Guide Screw M14x Nut M Nut M Hexagon key 4 mm Hexagon key 5 mm Hexagon key 12 mm Socket-head sleeve 6 mm Socket-head sleeve 8 mm Socket-head sleeve 10 mm page 1 of 1

15 rev Large tool set for SAB 83 compressors The tools specified below are needed for major overhauls and repairs (e.g. service after operating hours or changing bearings). These tools named the large tool set must be supplemented with the socalled small tool set article no See Document no List of tools in the tool set A Item quantity Article no. Designation Tool box A Sleeve for bearing nut,screw A Sleeve for bearing nut, slide Yoke Level arm A Holder A Holder A Holder Tie rod Tie rod Lifting tool Dismounting tool for radial bearing Dismounting tool for radial bearing Dismounting tool for radial bearing Sleeve Assembling tool for bearing Washer Adapter Guide Guide Level arm Guide Guide Guide Assembling tool check valve Assembling tool check valve A Feeler gauge Retaining-ring pliers Socket head sleeve Socket head sleeve Socket head sleeve Socket head sleeve Adapter Hexagon socket screw key Ratched-ring key Flange nut Flange nut Thrust bearing Lifting eye Lifting eye Screw Hexagon screw Hexagon screw Grub screw Guide page 1 of 2

16 rev Weight 55 kg page 2 of 2