Spare parts manual. HPX700Mk5 Reciprocating compressor unit

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1 Spare parts manual 700Mk5 Reciprocating compressor unit

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3 Manual for Mk 5 Manual for Mk 5 Compressor type Compressor no. Refrigerant R77 R744 Other Control Unisab III None Other Water-cooled top and side covers Compressor cooling Air-cooled top and side covers Air-cooled top covers and water-cooled side covers Air-cooled top and side covers + oil cooling (refrigerant-cooled) Drive type Fixed speed Variable speed Oil separator OVUR OHUR Ex-execution (ATEX) T3 T4 Other Equipment for parallel operation Spare parts manual Mk en /35

4 Contents Manual for Mk Spare parts Mk How to use the parts list Amendments Parts list Tools for compressor Tool set for change of main bearings Supplementary tool set for SMC 00 Mk 4/ Drawings Assembly Assembly Shaft seal Crankshaft, bearings and coupling Oil system By-pass and service valves Coupling - AMR 32 and Coupling - CFA 30 and Oil separator, OHUR Spare parts manual Mk 5 4/ en 208.

5 Spare parts Mk 5. Spare parts Mk 5. How to use the parts list The key to identify a spare part is the pos. no. of the spare part. By means of the pos. no., the position of the spare part can be found on the spare parts drawings. Usually the spare part no. is stated next to the pos. no. If no spare part no. is stated, it may be because the part is not considered a spare part or because the part is not sold as a spare part. Parts which are not sold individually are contained in spare parts kits. The spare parts list contains single parts and components, complete main parts, e.g. cylinder liner with suction valve, kit assemblies which is a collection of spare parts, service kits and gasket kits. Spare parts which are not available as single parts will be contained in complete main parts as sub parts, kit assemblies, service kits and gasket kits. Example: Component: Pos 9-, part number , designation: Cylinder liner with suction valve S&L. Kit assembly: Part number , designation: Kit assembly oil pump housing. Service kit: Part number LL, designation: Service kit ring plates. Gasket kit: Part number , designation: Gasket kit unloading cylinder. The parts list is divided into sections with the main components of the compressor as headlines. For each main part, e.g. cylinder liner complete, the part no. of the main part is stated first and then the pos. nos. of all single parts contained in the main part. Then all kits related to the main part - including the pos. nos. of all sub parts contained in these kits - are indicated. In some cases a kit will be related to several main parts which is why the kit is not indicated until after the relevant main parts. Example A ring plate kit contains a discharge valve ring plate pos. 20C, a suction valve ring plate pos. 9F and valve springs. Therefore, the ring plate kit will be indicated after the discharge valve ring plate pos Amendments 208. New document based on spare parts manual ( ) for 700 Mk4 LL but now comprising the CVS system for oil rejection. Spare parts manual Mk en /35

6 Spare parts Mk 5.3 Parts list Pos. no. Part no. Description Qty per kit Quantity per compressor Compressor frame A Frame 704 CVS A Frame 706 CVS A Frame 708 CVS 3.5 A-4 CVS Frame 72 CVS 3.6 A-5 CVS Frame 76 CVS B Oil level glass C O-ring, x 2.62 D Cylinder screw M6 x CVS System K Baffle plate, outer SMC/HPC 04, 704 K Baffle plate, outer SMC/HPC 06, 706 K Baffle plate, outer SMC/HPC 08, 708 K Baffle plate, outer SMC/HPC 2, 72 2 K Baffle plate, outer SMC/HPC 6, 76 2 J Baffle plate, inner SMC/HPC 04, 704 J Baffle plate, inner SMC/HPC 06, 08, 2, , 708, 72, 76 H Demister 2 2 L Suction baffle plate SMC/HPC 04,06 2, 704, 706, L Suction baffle plate SMC/HPC 2, 72 4 L Suction baffle plate SMC/HPC 08 6, 708, M Baffle rail SMC/HPC 00, N Cylinder screw M5 x 6 mm P Cylinder screw M6 x 6 mm R Lock washer Ø.8/6. x.3 mm Top cover air cooled 2A Top cover, A Top cover with flange, 2C Gasket for top and side cover E Cylinder screw M6 x F Cylinder screw M6 x Top cover water cooled 2A Top cover, A Top cover with flange, Water cover for top cover with flange, B- SMC00 Mk4 2B Water cover left, SMC00 Mk B Water cover right, SMC00 Mk C Gasker for top and side cover D O-ring x D O-ring x E Cylinder screw M6 x F Cylinder screw M6 x G Nut M H Staybolt M6 x 90, NV22 W, M4 Tap J Nut M Kit assembly staybolts for top cover Spare parts manual Mk 5 6/ en 208.

7 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor G- / 2J Nut M4 8 2H Staybolt M6 x 90, NV22 w. M4 Tap 4 Side cover - air cooled 3A Side cover, air cooled C Gasker for top and side cover E Cylinder screw M4 x Side cover - water cooled 3A Side cover with cooling fins, HPC00 Mk B Water cover right, SMC00 Mk B Water cover left, SMC00 Mk C Gaske for top and side cover D O-ring x F Cylinder screw M4 x G Nut M H Staybolt M4 x 85, SMC/HPC 00 Mk J Nut M Side cover water cooled kit Kit assembly staybolts for side cover G-/ 3J Nut M4 8 3H Staybolt M4 x 85, SMC/HPC 00Mk Gasket kit top/side cover 704 2C-/ 3C Gasket for top and side cover 4 25AG O-ring x Gasket kit top/side cover 706 2C-/ 3C Gasket for top and side cover 5 25AG O-ring x Gasket kit top/side cover 708 2C-/ 3C Gasket for top and side cover 6 25AG O-ring x Gasket kit top/side cover 72 2C-/ 3C Gasket for top and side cover 0 25AG O-ring x Gasket kit top/side cover 76 2C-/ 3C Gasket for top and side cover 2 25AG O-ring x 3.53 Additional Gasket for, 65 bar discharge valve 25AG Spiral wound gasket 84/65 x Gasket kit top/side water covers SMC/HPC 04 Mk4 2D O-ring x D-2/ 3D O-ring x Gasket kit top/side water covers SMC/HPC 06Mk4 2D O-ring x D-2/ 3D O-ring x Spare parts manual Mk en /35

8 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor Gasket kit top/side water covers SMC/HPC 08Mk4 2D O-ring x D-2/ 3D O-ring x Gasket kit top/side water covers SMC/ HPC 2 MK4 2D O-ring x Gasket kit top/side water covers SMC/ HPC 6 MK4 2D O-ring x RT oil pump Complete RT pump 4Q O-ring x 2,62 4F Male stud coupling 4F Plug with nut Threaded plug with gasket / Threaded plug with gasket / Threaded plug with gasket 3/ Threaded plug with gasket /2 4D Needle valve 3 4L Check valve 6 bar Nozzle with mm bleedhole M6 x 0 4E Tight fitting M8-0 x Cylinder screw M8 x V Pin Ø8 m6 x 50 9B Nipple 4K End cover 4S Gear for oil pump. T/SMC 00 4R Gear with shaft for oil pump T/SMC 00 4T Journal bearing 20/23 x 5 2 4P Journal bearing 20/23 x A RT Pump housing Kit assembly complete RT pump Complete RT pump 4C Cylinder screw M2 x 35 4C Cylinder screw M2 x Rivet, self drilling 2.9 x Mounting parts for RT pump 4C Cylinder screw M2 x 35 4C Cylinder screw M2 x 40 7C Cylinder screw M2 x B Washer 2 7A Coupling 4B Gasket Kit assembly valves oil pump housing 4D Needle valve 4E-, 4K Needle valve 2 4L Check valve 6 bar Kit assembly differential pressure control electronic HPC / 4H Intermediate bracket 4J Cylinder screw M5 x N Pressure transmitter to 59 bar Spare parts manual Mk 5 8/ en 208.

9 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit 4R Spring washer 4 4G Gasket Kit assembly differential pressure control mechanical 4H Intermediate bracket 4J Cylinder screw M5 x N Differential pressure indicator, mechanical 4R Spring washer 4 4G Gasket Quantity per compressor Gasket kit RT pump SMC 00 Mk4 4B Gasket for RT pump housing 4G Gasket for differential pressure control 4Q O-ring 72,69 x Kit assembly plugs oil pump housing Plug with gasket / Plug with gasket / Plug with gasket 3/ Plug with gasket / Seal-ring dia Sealing ring / Kit assembly coupling for RT pump 7A Driving hub for oil pump T/SMC 00 Mk4 7B Washer 2 7C Cylinder screw M2 x 60 2 Bracket for instrument console Kit assembly bracket for instrument console Bracket for safety cut-out Hexagon head screw M6 x Washer 2.5/6.4 x.6 2 Endcover at pump end 5A Bearing cover 5B Cylinder head screw M4 x Endcover at shaft seal end 6A Bearing cover 6B Cylinder screw M4 x E Washer M Service kits Gasket kit end/bearing cover T/SMC 04 08Mk4 5D Gasket 0.3 mm 5D Gasket 0.5 mm 5D Gasket 0.75 mm 5D Gasket.0 mm 6D Gasket end cover 8B Gasket shaft seal cover 38E O-ring 29.5 x 5,33 Gasket kit end/bearing cover T/SMC 2 6Mk4 5D Gasket 0.3 mm 5D Gasket 0.5 mm 5D Gasket 0.75 mm 5D Gasket.0 mm 6D Gasket end cover 8B Gasket shaft seal cover Spare parts manual Mk en /35

10 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor E O-ring 29.5 x 5,33 49-J Gasket 34/27 x Service kit main bearings HPC Mk4 5C Main bearing 6C Bushing counter clock wise rotation HPC Gasket kit end/bearing cover T/SMC Mk Service kit main bearings HPC 2 6 Mk4 5C Main bearing 6C Bushing counter clock wise rotation HPC Gasket kit end/bearing cover T/SMC 2 6 Mk4 49E H Half Section Bearing T/SMC Metalpolymer Kit assembly shaft seal cover HPC 8A Shaft seal cover 8B Gasket shaft seal cover 8C Cylinder screw M0 x Kit assembly hose connection 8D Hose connection 8 E Hose Kit assembly shaft seal 8F Spirolox ring dia. 76 8G Lock spring 8H Grooved pin dia. 4 x 20 0A Retaining flange 0B Spring 0 0H Locking ring Kit assembly gaskets for shaft seal SMC00 0D O-ring x G O-ring 82.4 x J Cylinder screw M5 x 6 4 8B Gasket for cover Service kit shaft seal SMC 00 0D O-ring x E Slide ring, cast iron 0 F Slide ring, carbon 0G O-ring 82.4 x J Cylinder screw M5 x 6 4 8B Gasket for cover Oil filter 9A Oil filter 9B Nipple Oil filter kit Gasket kit oil change only for C O-ring x C Gasket for top and side cover 3D O-ring x A Oil filter Unloading mechanism 2 A Cover for unloading B Socket cap screw M5 x Unloading mechanism complete C Bottom part Spare parts manual Mk 5 0/ en 208.

11 Spare parts Mk 5 Pos. no. Part no. Description Spare parts manual Mk en 208. /35 Qty per kit Quantity per compressor D Unloading piston 2 E Unloading cylinder 2 F Spring 6 2 G Sealing ring 2 H Sealing ring 2 J Locking ring 2 L Cylinder screw M0 x M Alu - Gasket 25/7 x N Pipe fitting S Gasket 00 x 00 x P Spirolox ring Unloading cylinder kit Gasket kit unloading mechanism for CMO Mk 2/ H O-ring 7.65 x G O-ring 9.25 x G Sealing ring 2 2 H Sealing ring 2 2 J Locking ring 2 Pipe kit internal 62 A Pipe Kit internal Connection Branch Nipple for unloading pipe Pipe Pipe A Pipe Kit internal Connection Branch Nipple for unloading pipe Pipe Pipe Pipe A Pipe Kit internal Connection Branch Nipple for unloading pipe Pipe Pipe Pipe Pipe Crankshaft - all without certificate 6 A Crankshaft HPC 04S MK4 complete 6 A Crankshaft HPC 06S MK4 complete 6 A Crankshaft HPC 08S MK4 complete 6 F Plug M2 x F Plug M2 x A Crankshaft SMC/HPC 2S A Crankshaft SMC/HPC 6S + 76 Connecting rod Connecting rod complete Conrod bare 7 A H Half-section bearing, metal- polymer 2 7 B Bushing for piston pin, metal polymer 7 C Bolt for connecting rod (Part of 7 ) (2) 7 D Lock nut (Part of 7 ) (2) Piston Piston with pin and rings HPO A Piston pin for HPO/

12 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor B Piston ring 8 C Oil scraper ring 8 D Seeger ring dia Service kit pair of piston rings B Piston ring 2 8 C Oil scraper ring Service kit half section bearings A H Half-section bearing, metal -polymer 4 7 D Lock nut 4 Service kit piston pins (Sn. to ) B Bushing for piston pin 2 7 C Bolt for connecting rod 4 8 A Piston pin for HPO/ 2 8 D Seeger ring dia.22 4 Service kit pair of connecting rod bearings (Sn. to 6566) Service kit piston pins Service kit half section bearings Service kit piston pins, metal polymer (Sn. from 6577) B Bushing for piston pin, metal polymer 2 7 C Bolt for connecting rod 4 8 A Piston pin for HPO/ 2 8 D Seeger ring dia.22 4 Service kit pair of connecting rod bearings , metal polymer (Sn. from 6577) Service kit piston pins metal polymer Service kit half section bearings Cylinder liner with suction valve Cylinder liner complete T/CMO 30, R A Cylinder liner 9 B Unloading pin 6 9 C Spring for unloading pin 6 9 F Ring plate 9 G Helical spring 4 9 H Suction valve retaining plate Model 9 J Socket cap screw M5 x Cylinder liner complete, R A Cylinder liner 9 B Unloading pin 6 9 C Spring for unloading pin 6 9 F Ring plate 9 G Helical spring 4 9 H Suction valve retaining plate Model 3 9 J Socket cap screw M5 x K Gasket 0,5 (=standard) K Gasket 0,8 (=alternative ) K Gasket 0,3 (=alternative 2) R Adaptor for cylinderliner S O-ring 36.2 x T Cylinder screw M5 x Spare parts manual Mk 5 2/ en 208.

13 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor Discharge valve Discharge valve, R A Discharge valve seat 20 B Retaining plate, Model 2 20 C Ring plate.2 20 D Countersunk screw M8 x E Nut M F Spring guide 20 H Helical spring 6 20 J Spring washer Discharge valve, T/CMO R A Discharge valve seat 20 B Retaining plate, Model 3 20 C Ring plate.2 20 D Countersunk screw M8 x E Nut M8 20 H Helical spring 6 20 J Spring washer Spare parts manual Mk en /35

14 Spare parts Mk 5 SELECTION OF SUCTION VALVE TYPE Refrigerant Conditions Valve type Complete Cylinder liner part no. Suction valve retaining plate part no. R77 TE = All Model R744 TE = All Model One stripe indicate Model I Two strips indicate Model II Three strips indicate Model III SELECTION OF DISCHARGE VALVE TYPE Refrigerant Conditions Valve type Complete Discharge valve discharge valve retaining plate part no. part no. R77 TC = All Model R744 TC = All Model One stripe indicate Model I Two stripes indicate Model II Three stripes indicate Model III Four strips indicate Model IV Spare parts manual Mk 5 4/ en 208.

15 Spare parts Mk 5 Pos. no. Part no. Description Spare parts manual Mk en /35 Qty per kit Quantity per compressor Service kit pair of cylinder liners K Gasket for cylinder liner 0.5mm 2 9 K Gasket for cylinder liner 0.8mm 2 9 S O-ring 36.2 x Service kit ring plates F Ring plate 2 9 G Helical spring 8 20 C Ring plate 2 20 G Helical spring Service kit pair of cylinder liners Kit assembly valve springs 9 G-/ 20 G Helical spring 20 Spring for safety head 2 A Spring B Adaptor for spring Oil pressure valve Kit assembly oil pressure valve 22 A Oil pressure valve 22 B Gasket (also included in Gasket kit 388.4) 22 C Hexagon head screw M2 x 30 2 Oil charging valve Kit assembly oil charging valve 23 A Needle valve 23 B Threaded reduction nipple 23 C Socket 23 D Gasket 9/4 x E Nut 23 F Gasket 8/0 x.5 23 G Male stud coupling 23 H Gasket 34/27 x.5 23 J Bend Gasket kit oil charging valve 23 D Gasket 9/4 23 F Gasket 8/0 23 H Gasket 34/27 x Packing gland By-pass valve By pass valve dia 28, 58 BAR By pass valve dia 28, 50 BAR By pass valve dia 28, 48 BAR Gasket kit by pass valve ø B O-ring x C O-ring x D Socket head cap screw M8 x E Spring washer 5/8 x Stop valves Complete stop valve DN 65, 52 Bar Complete stop valve DN 65, 65 Bar Discharge pipe flange DN 65, 65 Bar Complete stop valve DN 80, 52 Bar Complete stop valve DN 00, 52 Bar Complete stop valve DN 25, 52 Bar 25 AV Intermediate flange DN 25 Hand wheel 25 S Hand wheel DN 50/65 (Incl. Screw+washer)

16 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor S Hand wheel DN 80 (Incl. Screw + washer) 25 S Hand wheel DN 00 (Incl. Screw + washer) 25 S Hand wheel DN 25 (Incl. Screw + washer) Connecting parts 25 V Spring Washer dia V Spring Washer dia Z Screw valve/comp. M4 x 45 for DN 65 valve Screw valve/comp. M6 x 55 for DN Z-2 valve Z Stud Bolt M6 x 55 for DN 25 valve Z Nut M6 x 2 for DN 25 valve AG O-ring x 3.53, Valve DN 50 65, 52 Bar 25AG Spiral wound gasket, valve DN 65, 65 Bar O-ring x 3.53, valve DN 80 00, AG-2 Bar 25 AG O-ring x 3.53 for valve DN 25 Spare Parts kit stop valve Inspection kit SVA DN Repair kit SVA DN Overhaul kit SVA DN 65 Spare Parts kit stop valve Inspection kit SVA DN Repair kit SVA DN Overhaul kit SVA DN 80 Spare Parts kit stop valve Inspection kit SVA DN Repair kit SVA DN Overhaul kit SVA DN 00 Spare Parts kit stop valve Inspection kit SVA DN Repair kit SVA DN Overhaul kit SVA DN 25 Oil suction filter Kit assembly oil suction filter 33 A Oil suction filter 33 B Male stud coupling 33 C Oil pipe suction 33 D Flange connector, el-bow 22 mm W. O-ring Suction filter Service kit suction filter A Suction filter open, complete Gasket kit suction filter Gasket kit suction filter 34 D O-ring x F O-ring 9.67 x B Filter bag C Insert for filter bag E Cover for suction filter G Hexagon head screw M2 x H Spring washer 2./2.2 x J Sight glass Dia K Bonded seal disc size Service kit suction filter A Suction filter open, complete Gasket kit suction filter Gasket kit suction filter D O-ring 04.4 x Spare parts manual Mk 5 6/ en 208.

17 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor F O-ring x B Filter bag C Insert for filter bag E Cover for suction filter G Hexagon head screw M6 x H Spring washer 27.4 / 6.2 x J Sight glass Dia K Bonded seal disc size 030 Discharge pipe oil system 38 A Discharge pipe oil system 38 C Connection for discharge pipe 38 C Connection for discharge pipe 38 C Connection for discharge pipe Gasket kit discharge pipe oil system 38 M O-ring 2.82 x D O-ring 2.82 x E O-ring 29.5 x F O-ring 2.82 x G O-ring x 3.53 Cooling water 40 A Set of hoses for cooling water A Set of hoses for cooling water A Set of hoses for cooling water A Set of hoses for cooling water A Set of hoses for cooling water 76 Purge valve 42 A Purge valve 42 B Threaded nipple 42 C Male stud coupling 42 E Nut 42 F Connection pipe with collar 42 G Gasket: Included in Gasket kit H Nut Couplings Coupling AMR Size 32 & G Coupling AMR 32, intermediate part complete 48 G Coupling AMR 350, intermediate part complete Compressor hub for coupling AMR 32 & F Compressor hub for coupling AMR F Compressor hub for coupling AMR J Locking assembly TLK 3 70x0 Motor hub for coupling AMR 32 & H Motor hub AMR 32 L=00mm bore 48mm 48 H Motor hub AMR 32 L=00mm bore 55mm 48 H Motor hub AMR 32 L=00mm bore 60mm 48 H Motor hub AMR 32 L=00mm bore 65mm 48 H Motor hub AMR 32 L=25mm bore 60mm 48 H Motor hub AMR 32 L=55mm bore 65mm 48 H Motor hub AMR 32 L=55mm bore 75mm 48 H Motor hub AMR 32 L=60mm bore 80mm 48 H Motor hub AMR 32 L=60mm bore 90mm 48 H Motor hub AMR 32 L=85mm bore 60mm 48 H Motor hub AMR 32 L=85mm bore 65mm Spare parts manual Mk en /35

18 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor H Motor hub AMR 32 L=85mm bore 70mm 48 H Motor hub AMR 32 L=85mm bore 75mm 48 H Motor hub AMR 32 L=90mm bore 75mm 48 H-5 Motor hub AMR 32/350 L=20mm bore mm 48 H-6 Motor hub AMR 32/350 L=20mm bore mm 48 H-7 Motor hub AMR 32/350 L=20mm bore mm 48 H-8 Motor hub AMR 32/350 L=20mm bore mm 48 H-9 Motor hub AMR 32/350 L=20mm bore mm 48 H-20 Motor hub AMR 32/350 L=55mm bore mm 48 H-2 Motor hub AMR 32/350 L=55mm bore mm 48 H-22 Motor hub AMR 32/350 L=55mm bore mm 48 H-23 Motor hub AMR 32/350 L=55mm bore mm 48 H-24 Motor hub AMR 32/350 L=55mm bore mm 48 H-25 Motor hub AMR 32/350 L=55mm bore mm 48 H-26 Motor hub AMR 32/350 L=55mm bore mm 48 H-27 Motor hub AMR 32/350 L=55mm bore mm 48 L Screw M0x55 (for motor hub AMR 32) L Screw M0x60 (for motor hub AMR 32/350) N Washer 22/0.5x Spare part set AMR Size Disc pack (pair) AMR Size Hardware kit AMR Size Disc pack (pair + thin washers) AMR A Disc pack size 32 single Ultra thin washer AMR size Hardware kit AMR Size B Coupling bolt AMR C Washer steel Size D Lock nut Size E Washer Amr Spare part set AMR Size Disc pack (pair) AMR Size Hardware kit AMR Size Disc pack (pair + thin washers) AMR A Disc pack size 350 single Ultra thin washer AMR Hardware kit AMR Size B Coupling bolt AMR C Washer steel Size D Lock nut Size E Washer AMR Coupling CFA Size G Intermediate part CFA 30 L = 04 mm 48 G Intermediate part CFA 30 L = 28 mm Spare parts manual Mk 5 8/ en 208.

19 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor M Pin bolt for CFA Compressor hub for coupling CFA F Compressor hub for coupling CFA30 48 J Locking assembly TLK 3 70x0 48 K Flywheel CFA K Set Screw M6 x K Washer M6 3 Motor hub for coupling CFA H Motor hub CFA 30 Bore 48 mm 48 H Motor hub CFA 30 Bore 55 mm 48 H Motor hub CFA 30 Bore 60 mm 48 H Motor hub CFA 30 Bore 65 mm Spare part set CFA Size A Elastic element CFA L Radial bolt M6x55 mm with securing paste Copper grease Coupling CFA Size G Intermediate part CFA 90 L = 28 mm 48 G Intermediate part CFA 90 L = 58 mm 48 G Intermediate part CFA 90 L = 73 mm 48 G Intermediate part CFA 90 L = 203 mm 48 M Pin bolt for CFA 90/40/ Compressor hub for coupling CFA F Compressor hub for coupling CFA 90/40 48 J Locking assembly TLK 3 70x0 48 K Flywheel CFA 90/40 (only 704 and 708) 48 K Set Screw M20 x K Washer M Motor hub for coupling CFA H Motor hub CFA 90 Bore 65 mm 48 H Motor hub CFA 90 Bore 70 mm 48 H Motor hub CFA 90 Bore 75mm 48 H Motor hub CFA 90 Bore 80 mm 48 H Motor hub CFA 90 Bore 85 mm 48 H Motor hub CFA 90 Bore 90 mm 48 H Motor hub CFA 90 Bore 95mm 48 H Motor hub CFA 90 Bore 00 mm Spare part set CFA Size A Elastic element CFA L Radial bolt M20x70 mm with securing paste Copper grease Coupling CFA Size G Intermediate part CFA 40 L = 28 mm 48 G Intermediate part CFA 40 L = 73 mm 48 M Pin bolt for CFA 90/40/ Compressor hub for coupling CFA F Compressor hub for coupling CFA 90/40 48 J Locking assembly TLK 3 70x0 48 K Flywheel CFA 90/40 48 K Set screw M20 x K Washer M20 Motor hub for coupling CFA H Motor hub CFA 90 Bore 85 mm 48 H Motor hub CFA 90 Bore 90 mm 48 H Motor hub CFA 90 Bore 95mm 48 H Motor hub CFA 90 Bore 00 mm Spare part set CFA Size A Elastic element CFA 40 2 Spare parts manual Mk en /35

20 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor L Radial bolt M20x70 mm with securing paste Copper grease Capacity regulation 50 A Valve body with solenoid valve 50 A Valve body with 2 solenoid valves 2 50 A Valve body with 3 solenoid valves 2 50 B Coil 0 W 220/230V-50/60Hz B Coil 0 W 0V-50/60Hz B Coil 0 W 240V -50Hz C Service kit for one solenoid valve Crankcase heater /4 BSP Kit assembly crankcase heater 460W 5V A Heater 57 B Sealing ring Kit assembly crankcase heater 460W 230V A Heater 57 B Sealing ring Kit assembly crankcase heater 460W 250V A Heater 57 B Sealing ring Gasket kit heater, oil pressure valve etc. C O-ring x B Gasket 42 G Gasket 4 45 K Gasket 57 B Sealing ring Oil return 80 A Valve block EVRB 80 B Orifice kit 3.3mm EVRB/NC 80 C TLT valve 80 J Coil 0 W 220/230V-50/60Hz 80 J Coil 0 W 0V-50/60Hz 80 J Coil 0 W 240V -50Hz 80 J Coil 0 W 24V -50Hz Oil return kit 80 E-/ 80 G Strainer kit EVRB block NO/NC 80 P-H- K-M-L Service kit EVRB block NC 80 G-K- M-LQ Seal kit EVRB block NC 80 L-Q-I Orifice kit 3.3mm EVRB/NC 80 X Membrane kit Oil Separators Oil Separator OHUR A Coalescer Element 85 B O-ring x C O-ring 29.3 x D Alu-ring 27/2 x E Alu-ring 36/28 x.5 Oil Separator OHUR A Coalescer Element 86 B O-ring x C O-ring x 5.33 Spare parts manual Mk 5 20/ en 208.

21 Spare parts Mk 5 Pos. no. Part no. Description Qty per kit Quantity per compressor D Alu-ring 27/2 x E Alu-ring 36/28 x.5 Oil cooling Oil cooler R Oil cooler Pulley Cone Clamping unit Pulley DP 400, 4 Grooves, SPB Pulley DP 400, 6 Grooves, SPB Pulley DP 400, 8 Grooves, SPB UNISAB Support for SMC 04/06/08 UNISAB III Hexagon head M8 x C Hexagon head M0 x F Washer 2/0.5 x A Console UNISAB III Intermediate plate SMC Support for SMC 2 6 UNISAB III Hexagon head M8 x C Hexagon head M0 x F Washer 2/0.5 x A Console UNISAB III Intermediate plate SMC Elevation platform SMC Unisab III Pressure transmitters UNISAB III PPT/ PPT Pressure transmitters AKS /25 BAR PPT Pressure transmitters AKS 205 -/59 BAR PPT/2/ Male stud coupling PPT V-threaded connection Temperature sensors PPT5/ Temperature sensor PT 00, 80mm w. cooling neck PPT Temperature sensor PT 00, 80mm w/o cooling neck PPT5/6/ Reducer PPT5/6/ Gasket Spare parts manual Mk en /35

22 Spare parts Mk 5.4 Tools for compressor The SMC Mk 3/5 and HPC Mk 4/5 compressor tool set comprises the tool set for Mk 3 and a supplementary set for Mk 4/5. The tool set for Mk T077095_0/,2 Fig. Spare parts manual Mk 5 22/ en 208.

23 Spare parts Mk 5 SMC 04-6 Mk3 & TSMC 08-6 Mk3 - Types S-L-E HPC 04-6 Mk4/5 Line no. A600 = Normal set, tools set no Line no. A60 = Extended set, tools set no Line no. A602A = Tools for coupling (SMC 04-08), tools set no Line no. A602B = Tools for coupling (SMC 2-6), tools set no Line no. A603 = Tools for alignment of coupling Pos. no. Designation Dimension Part no. Line no. A600 A60 A602 A603 A B - Clamp with screw, compr. type S and L Clamp with screw, compr. type E Tools for shaft seal Tommy screw for cylinder liner Theaded plug for unloading cylinder 3/8" BSP Supporting plate for pistons Spanner for heating cartridge NV Trigger for coupling or belt pulley Adjusting jig for coupling Adjusting jig for CFA coupling Wrench for cylinder screw NV Wrench for cylinder screw NV Wrench for cylinder screw NV Wrench for cylinder screw NV Special wrench for shaft seal NV Retaining-ring plier J 2/G 0-2 Retaining-ring plier A /G - Open end and ring spanner NV 0-2 Open end and ring spanner NV 7-3 Open end and ring spanner NV 9-4 Open end and ring spanner NV 22-5 Open end and ring spanner NV 24-6 Open end and ring spanner NV Socket wrench NV Socket wrench NV Socket wrench NV Socket wrench NV Socket wrench NV Socket wrench NV Socket wrench NV Socket wrench NV Socket wrench NV Socket wrench NV 9/6 3- Socket wrench NV 3/4 3-2 Socket wrench NV /6 4 Ratchet handle 5 Speed handle 6 Universal joint for socket wrench 7- Extension rod for socket wrench 7-2 Extension rod for socket wrench 9- Torque wrench 5-90 Nm 9-2 Torque wrench Nm 20 Coupler for torque wrench / Open spanner for torque wrench NV /6 2-2 Open spanner for torque wrench NV 3/4 22 Feeler gauge Spare parts manual Mk en /35

24 Spare parts Mk 5.5 Tool set for change of main bearings Pos. no. Designation Part no. Line no. A606 Tool set for change of SMC/HPC/ main bearings Spare parts manual Mk 5 24/ en 208.

25 Spare parts Mk 5.6 Supplementary tool set for SMC 00 Mk 4/ Line no. A605 = Supplementary tool set for Mk 4/5 no Line no. Pos. no. Designation Dimension Part no. A605 Allen key for needle valves in pump housing / Box spanner insert for water-cooled covers 22 mm /2 square Bit adapter for Mk4 coupling 6 mm Allen key /2 square 4 Open end spanner for torque wrench (temporarily for Mk4 coupling) NV Oil filter wrench for spin-on oil filter dia Spare parts manual Mk en /35

26 Drawings 2. Drawings Assembly 2L- 2N- 2M- 2P- 62G- 2A- 2S- 62 A-/2/3 20 H- 20 D- 9 G- 62 H- 62 J- 2 E- 2 G- 2 H- 2 D- 2 F- 2 J- 2 C- 9 T- 9 H-3 9 F- 9 A- 9 C- 9 B- 9 K- 9 R- 9 S- 2 B- 2 B- 2 A- 20 E- 20 F- 20 E- 20 J- 20 A- 20 C-2 20 B-2 9 J- Fig. 2: Spare parts manual Mk 5 26/ en 208.

27 Drawings Assembly 2A- 2B- 20E- 20F- 20E- 20J- 20C-2 20B-2 9J- 9H-3 9F- 62A-/2/3 20H- 20D- 9G- 20A- 62J- 62H- 9K- 2E- 2G- 2H- 2D- 2F- 9A- 9C- 9B- 9T- 9R- 2B- 2C- 2J- 9S- Spare parts manual Mk en /35

28 Drawings 2.3 Shaft seal 0A- 0H- 0E- 0D- 0J- 8G- 0F- 0G- 8B- 8H- 0B- 8D- 8E- 0G- 0B- 8G- 0D- 0J- 0H- 8A- 0A- 0E- 8B- 8A- 8C- 8H- 0F- 8F- 8C- 8F- Fig. 3 Spare parts manual Mk 5 28/ en 208.

29 Drawings 2.4 Crankshaft, bearings and coupling 6 C - 49 A - 49 D - 49 E - 49 C - 49 B - 6 C - 6 A - 5 C - Fig. 4 Spare parts manual Mk en /35

30 Drawings 2.5 Oil system Fig. 5 Spare parts manual Mk 5 30/ en 208.

31 Drawings 2.6 By-pass and service valves Oil charge valve 23A- 23F- 23D- 23C- 23I- 23G- 23H- 23B- 23E- 42C- 42E- 42H- 42G- 42F- 42G- Purge valve 42A- 24C- 24B D- 24E- By-pass valve Fig. 6 Spare parts manual Mk en /35

32 Drawings 2.7 Coupling - AMR 32 and 350 AMR 32 48F- 48 J- 48 E- 48 D- 48C- 48 F-2 48 A- 48 J- 48 E-2 48 B- 48 H C-2 48 N- 48 L- 48 A-2 48 B-2 48 H N- AMR L- Fig. 7: AMR 32 and 350 coupling Spare parts manual Mk 5 32/ en 208.

33 Drawings 2.8 Coupling - CFA 30 and 90 48F-3 48 J- 48 M- CFA A-2 48 L- 48 F-4 48 G M-2 48 J- 48 M- 48 L-2 48 H A-4 CFA M-2 48 H-44-5 Fig. 8: CFA 30 and 90 coupling Spare parts manual Mk en /35

34 Drawings 48F-3 48 M- CFA J- 48 K- 48 A-2 48 F-4 48 L- 48 M-2 48 J- 48 G K-2 48 M- 48 H L-2 CFA M-2 48 A-4 48 H-44-5 Fig. 9: CFA 30 and 90 flywheel coupling Spare parts manual Mk 5 34/ en 208.

35 Drawings 2.9 Oil separator, OHUR Discharge gas inlet Ports for pressure difference measurement Discharge gas outlet Fig. 0 B C Drainage A Oil return to compressor Spare parts manual Mk en /35

36 Version Johnson Controls Denmark ApS SABROE Factory Christian X's Vej Højbjerg Denmark Phone Fax

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