VM / VML COMPONENT PARTS CATALOGUE

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1 VM / VML REFRIGERATION COMPRESSOR COMPONENT PARTS CATALOGUE Ver. 2002

2 HASEGAWA CONTENTS Model VM / VML Compressor Description Parts # Crankcase Component Parts External Casing Fittings Covers & Gaskets Suction Screen Thermometer Heater Service Valves Cooling Water Accessories Internal Component Parts Safety Head Spring Discharge Valve Suction Valve Piston & Connecting Rod Cylinder Liner Lubrication Component Parts Oil Pump Oil Screen Rear Metal Capacity Control Relief Valve Drive Mechanism Component Parts Crankshaft Mechanical Seal Front Metal RM / AM Motor Coupling Pipe System Component Parts Oil Cooler Oil Filter Connectors Relief Valves & Isolate Valves R717 R22 M1** M2** M3** M4** M5** M6** Revision date: February 28, 2002 Hasegawa Refrigeration Ltd. provides the information enclosed as a guide and is subject to periodic revision.

3 Component Identification Reference Number Compressor component parts are identified in the following manner using five characters: Part Number Each component part is identified with a Part Number, usually a six or seven figure number. Therefore the above component is identified as from the catalogue. Description Each component also has a description and the above component would be VM Piston Pin Stopper. Component Ordering 1. Compressor model number, serial number and refrigerant designation is required. 2. Reference number. 3. Part number. 4. Description Utilize the published parts catalogue version that was supplied at the time of procurement of the compressor. Additional information, for example procurement date would assist in the identification of component parts. Symbols Reference Number 2M*** Assemblies Part Number ******* Components not held as stock items please consult when identified components are required Item supplied as part of an assembly. Parts Quantity The parts marked with * in the list are required for two stage compressors with an intermediate stop valve.

4 Remarks Ass y: Assembled parts Set: Complete set of items Packing: Gasket R: R22 N: R717 Authentication of Spare Parts Genuine Hasegawa replacement parts are guaranteed for high quality and specification, therefore components are identified as follows: 1. Piston Rings: at the counter portion of the ring HRL mark is applied. 2. Suction & Discharge Valve Plates: the Surely trademark is applied. 3. Other Parts: are packed with a label indicating the parts are HASEGAWA GENUINE PARTS. Hasegawa Genuine parts are guaranteed for quality, reliability and performance utilizing stringent manufacturing procedures to ensure absolute customer satisfaction. The use of non-approved components would invalidate any remaining or implied warranty that is provided with Hasegawa compressors.

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6 M1 Crankcase Component Parts Ref # Description Part # VM 3 VM 4 VM 6 VM 8 VM 21 VM 31 VM 42 VM 62 Remarks 2M101 Crankcase VM M101 Crankcase VM M101 Crankcase VM M101 Crankcase VM M101 Crankcase VM M101 Crankcase VM M101 Crankcase VM M101 Crankcase VM M101 Crankcase VML M101 Crankcase VML M101 Crankcase VML M101 Crankcase VML M101 Crankcase VML M101 Crankcase VML M101 Crankcase VML M101 Crankcase VML M102 Manifold, Discharge M102 Manifold, Discharge M102 Manifold, Discharge M102 Manifold, Discharge M102 Manifold, Discharge M102 Manifold, Discharge M102 Manifold, Discharge M102 Manifold, Discharge M103 Packing Discharge Manifold Set 2M103 Packing Discharge Manifold Set 2M103 Packing Discharge Manifold Set 2M103 Packing Discharge Manifold Set 2M104 Cover, Cylinder A M104 Cover, Cylinder B M104 Cover, Cylinder M105 Packing, Cylinder Cover M105 Packing, Cylinder Cover M106 Thermometer 10A LA ( ) (1) (1) (1) (1) Marine low suction

7 2M106 Thermometer 10A LA ( ) (1) (1) (1) (1) (1) (1) (1) (1) Marine high suction 2M106 Thermometer 10A LB ( ) Land 2M107 Thermometer 10A Dial (0 +100) Oil 2M108 Thermometer 10A Dial (0 +200) Discharge 2M109 Valve 8A AVS-R Gauge valve 2M110 Valve 10A AVS-R Oil charge 2M111 Valve 10A AVS-R Air purge 2M111 Valve 15A AVS-R Air purge 2M112 Valve 10A AVS-R Return oil 2M113 Cover, Blind (B) Crankcase Suction M114 Packing, Cover Blind M115 Plug, Jacket PT1 1/ M116 ZAP (2) (2) (2) (2) (2) (2) (2) (2) Marine 2M117 Packing ZAP (2) (2) (2) (2) (2) (2) (2) (2) Marine 2M118 Cover, Side A M118 Cover, Side A Marine x 2 oil gauge 2M118 Cover, Side B Marine x 2 oil gauge 2M118 Cover, Side B M118 Cover, Side C (1) (1) (1) (1) Oil control 2M118 Cover, Side C (1) (1) (1) (1) Oil control 2M119 Packing, Side Cover M119 Packing, Side Cover M120 Level Eye KLS Marine x 2 2M121 O-Ring, Level Eye Marine x 2 2M122 Plug, 20A M123 Heater (SCRB-2-200W 220V) M123 Heater (SCRB-2-200W 110V) M124 Cover, Equalizer M125 Cover, Suction Blind M126 Packing, Equalizing Cover M127 Plate, Equalizer M128 Cover, Strainer Suction M129 Packing, Cover, Strainer Suction M130 Spring, Suction Screen M131 Screen, Suction M131 Screen, Suction M132 Suction Strainer M132 Suction Strainer M132 Suction Strainer M132 Suction Strainer

8 2M132 Suction Strainer M132 Suction Strainer M132 Suction Strainer M132 Suction Strainer M132 Suction Strainer M132 Suction Strainer M133 Packing, Suction Strainer M134 Plug, M M135 Packing, Plug M136 ZAP (2) (3) (2) (3) (2) (3) (2) (3) Marine 2M137 Packing, ZAP (2) (3) (2) (3) (2) (3) (2) (3) Marine 2M138 Flange - SS J5K 25A M139 Packing, Flange M140 Bushing 40 x 20A M141 Nipple, Vinyl Coat 20A x M142 Elbow 9020A M143 Nipple, Vinyl Coat 20A x M144 Tee, 25 x 20A M145 Bushing, 25 x 20A M146 Nozzle, SUS 20A M147 Hose Band 20A M148 Vinyl Hose 20A M149 Elbow, 90 SL 20A

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11 M2 Internal Component Parts Ref # Description Part # VM VM VM VM VM VM VM VM Remarks M201 Spring, Safety Head VM M201 Spring, Safety Head VML M*** Discharge Valve Assembly N R717 2M*** Discharge Valve Assembly R R22 2M*** Discharge Seat Assembly N R717 2M*** Discharge Seat Assembly R R22 2M202 Center Bolt Assembly S Set 2M- -- Center Bolt M- -- Nut, Center Bolt M- -- Washer, Center Bolt M- -- Parallel Pin, 5 x M203 Bolt W3/8 x M204 Spring Washer W3/ M205 Discharge Valve Guide N R717 2M205 Discharge Valve Guide R R22 2M206 Spring, Discharge R R22 2M206 Spring, Discharge N R717 2M207 Plate, Discharge M208 Seat, Inner Discharge M209 Outer Seat, Discharge N R717 2M209 Outer Seat, Discharge R R22 2M210 Spring, Suction Valve N R717 2M210 Spring, Suction Valve R R22 2M211 Plate, Suction Valve M*** Piston & Connecting Rod 30 Ass y M*** Piston & Connecting Rod 42 Ass y M*** Connecting Rod 30 Ass y M*** Connecting Rod 42 Ass y M212 Piston M213 Piston Ring # M214 Piston Ring # M215 Oil Ring M216 Piston Pin M217 Piston Pin Stopper M218 Piston Pin Metal Rod 30 2M219 Piston Pin Needle Bearing Rod 42

12 2M220 Retaining Ring, Needle Bearing Rod 42 2M221 Connecting Rod M221 Connecting Rod M222 Crank Pin Metal Set 2M222 Crank Pin Metal As required. Set 2M222 Crank Pin Metal As required. Set 2M223 Bolt Ass y, Connecting Rod S M- - - Bolt M- - - Washer M- - - Nut M224 Cylinder Liner A S Set 2M- -- Liner M- -- Spring Pin 5 x M225 Cylinder Liner B M226 Unloader Pin S Set 2M- - - Pin M- - - Spring M227 Cam Ring, Unloader B M228 Cam Ring, Unloader A M229 Stop Ring, Unloader Set 2M230 O-Ring, Cylinder Liner N R717 2M230 O-Ring, Cylinder Liner R R22 2M231 Shim, Cylinder Liner M*** Unloader Ass y M232 Cylinder Cover, Unloader M233 Packing, Set S M- -- O-Ring M- -- Packing M- -- O-Ring M- -- Retaining Ring M234 Piston, Unloader M235 Spring M236 Body M237 Working Plate M238 Bolt M239 Bushing 20 x 8A M239 Plug 20A

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15 M3 Lubrication Component Parts Ref # Description Part # VM VM VM VM VM VM VM VM Remarks M301 Main Metal, Rear M302 Packing, Rear Cover M303 Rear Cover M*** Pump Base Ass y M304 Packing, Oil Pump Base M305 Oil Pump Base M*** Pump Body Ass y M306 Oil Pump, End Plate M307 Pin Taper 8 x M308 Packing, Oil Pump Body M309 Oil Pump Metal B M310 Gear A, Oil Pump M310 Gear B, Oil Pump M311 Oil Pump Body M312 Relief Valve, Oil Pump M*** Regulating Valve Ass y M*** Packing Set, Regulating Valve S M313 Packing, Regulating Valve M314 Disc, Regulating Valve M315 Spring, Regulating Valve M316 Spindle, Regulating Valve M317 Body, Regulating Valve M318 Packing, Body M318 O-Ring, Body M318 Spring Pin 3 x M319 Gland, Regulating Valve M320 Knob, Regulating Valve M321 Packing, Oil Screen Cover M322 Oil Screen M322 Oil Screen M323 Cover B, Oil Screen (1) (1) (1) (1) (1) (1) (1) (1) Marine 2M324 Cover A, Oil Screen M325 Flange, Oil Pump M326 Packing, Flange

16 2M327 Packing, Oil Tank (1) (1) (1) (1) (1) (1) (1) (1) Marine 2M328 Tank, Oil (1) (1) (1) (1) (1) (1) (1) (1) Marine 2M329 Packing, Oil tank (1) (1) (1) (1) (1) (1) (1) (1) Marine 2M330 Valve 10A AVS-R (1) (1) (1) (1) (1) (1) (1) (1) Marine 2M*** Unloader Ass y, Manual (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M*** Packing, Set S (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M331 Packing, Valve Body (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M332 Screw M4 x (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M333 Lever (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M334 Pin, Parallel 3 x (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M335 Spring (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M336 Pin, Lever Lock (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M337 Valve Body (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M338 O-Ring (2) (2) (2) (2) (2) (2) (2) (2) Manual system 2M338 Packing, Valve plug (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M339 Valve Rotor (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M340 Spring, Valve Rotor (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M341 Valve Plug (1) (1) (1) (1) (1) (1) (1) (1) Manual system 2M342 Plate, Blind Automatic system 2M343 Solenoid REV 1003GX 10A Automatic system 2M343 Solenoid HMV 1003GN 10A Automatic system

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19 M4 Drive Mechanism Component Parts Ref # Description Part # VM VM VM VM VM VM VM VM Remarks M401 Crankshaft VM M401 Crankshaft VML M401 Crankshaft VM M401 Crankshaft VML M401 Crankshaft VM M401 Crankshaft VML M401 Crankshaft VM M401 Crankshaft VML M- -- Plate, Support M402 Key M403 Spring Washer M M- -- Bolt M12 x M- -- Bolt M12 x Marine 2M404 Main Metal, Front M404 Main Metal, Front M*** Mechanical Seal Ass y M405 Spring Retainer M406 Spring M*** Seal, Replacement Ass y M407 Packing, Rubber M408 Seal Ring M409 Packing, Cover plate M410 Cover Plate M411 Dust Seal M412 Drain Pipe M413 Casing (1) (1) (1) (1) (1) (1) (1) 22, 30 KW 2M413 Casing (1) (1) (1) 45 KW 2M413 Casing (1) 60 KW 2M- - - Stator (1) (1) (1) (1) (1) (1) (1) 22 KW 2M- - - Stator (1) (1) 30 KW 2M- - - Stator (1) (1) (1) 45 KW 2M- - - Stator (1) 60 KW 2M414 Rotor , 30 KW 2M414 Rotor (1) (1) (1) 45 KW

20 2M414 Rotor (1) 60 KW 2M- - - Terminal Box (1) (1) (1) (1) (1) (1) (1) 22, 30 KW 2M- - - Terminal Box (1) (1) (1) (1) 45, 60 KW 2M415 Shaft, Motor End (1) (1) (1) (1) (1) (1) (1) 22, 30 KW 2M415 Shaft, Motor End (1) (1) (1) (1) 45, 60 KW 2M416 Spring Retainer (1) (1) (1) 2M417 Spring (1) (1) (1) 22, 30 KW 2M417 Spring (1) (1) (1) (1) 45, 60 KW 2M418 Motor Bearing (1) (1) (1) (1) (1) (1) (1) 2M419 End Cover (1) (1) (1) (1) (1) (1) (1) 22, 30 KW 2M419 End Cover (1) (1) (1) (1) 45, 60 KW 2M420 Air Filter M420 Air Filter M421 Support, Air Filter (1) (1) (1) (1) (1) (1) (1) 2M422 Washer M (6) (6) (6) (6) (6) (6) (6) 2M423 Bolt M16 x (6) (6) (6) (6) (6) (6) (6) 2M424 Bolt M18 x CA445 2M425 Coupling Flange (C) CA445 2M426 Coupling Spacer (C) CA445 2M427 Coupling Tire CA445 2M428 Coupling Spacer (M) CA445 2M429 Coupling Flange (M) CA445 2M430 Spring Washer M CA445 2M431 Bolt M18 x CA445 2M432 Coupling Spacer (C) M433 Bolt M16 x M434 Coupling Spacer (C) M435 Coupling Tire M436 Coupling Flange (M) M437 Spring Washer M M438 Bolt M16 x M439 Flywheel C4 2M439 Flywheel C6 2M439 Flywheel C8 2M439 Flywheel D5 2M439 Flywheel D7 (400mm) 2M439 Flywheel D7 (500mm)

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23 M5 Pipe System Component Parts Ref # Description Part # Remarks 2M*** Oil Filter Assembly M*** Oil Filter Cover Assembly M501 Cover, Filter M502 Packing, Oil Filter M503 Oil Filter Body M*** Oil Cooler Assembly Water Seawater 2M*** Oil Cooler Assembly Water M504 Packing Set, Oil Cooler Water S 1 Set = 2 2M- - - Packing M- - - Packing M505 ZAP Seawater 2M506 Packing, ZAP Seawater, Synthetic rubber 2M507 MGNAP M508 Coil Assembly Water Seawater 2M508 Coil Assembly Water M509 Shell Assembly - Water M510 Washer M511 Nut, Oil Cooler M512 Sleeve PT1 / 2B M513 Nut PN1 / 2B M514 Oil Cooler Assembly - Refrigerant M515 E1 / 2B Pipe Fitting (Sleeve) Oil Cooler Water [OLD PART # ] 2M516 F1/2B Pipe Fitting (Sleeve) Lubrication Rear Metal [OLD PART # ] 2M516 F3/4B Pipe Fitting (Sleeve) Oil Cooler Refrigerant [OLD PART # ] 2M517 A6 x PT1/8 Pipe Fitting (Sleeve) Unloader [OLD PART # ] 2M517 A6 x PT1/4 Pipe Fitting (Sleeve) Gauge Stop Valve [OLD PART # ] 2M517 A6 x PT 3/8 Pipe Fitting (Sleeve) Auto. Unloader [OLD PART # ] 2M517 A6 x PT 3/8 Pipe Fitting (Sleeve) Auto. Unloader, Orifice 1.2mm [OLD PART # ] 2M517 A3/8 x PT3/8 Pipe Fitting (Sleeve) Oil Return Valve [OLD PART # ] 2M517 A3/4 x PT3/4 Pipe Fitting (Sleeve) Oil Filter [OLD PART # ] 2M518 B6 x PT3/4 Pipe Fitting (Sleeve) Unloader [OLD PART # ] 5Z518 B3/4 x PT3/4 Pipe Fitting (Sleeve) Oil Filter [OLD PART # ] 2M519 8 x 8A Pipe Joint S25C Gauge Stop Valve 2M x 10A Pipe Joint S25C Return Oil Stop Valve

24 2M x 15A Pipe Joint S25C Relief valve 2M x 20A Pipe Joint S25C Relief valve 2M520 8A Nipple # Gauge valve 2M520 10A Nipple # Return Oil Stop Valve 2M520 15A Nipple # Purge Valve 2M520 10A Nozzle SUS Suction Oil Drain 2M520 15A Nozzle SUS Purge Valve 2M521 10A Tee M A Nozzle SUS M522 15A Nozzle SUS

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27 M6 Compressor Relief Valves and Isolate Valves Description Part # VM VM VM VM VM VM VM VM Remarks Relief Valve (R717) 15A Safety Valve 1.18M Intermediate w/ valves 20A Safety Valve 1.18M Intermediate w/ valves 25A Safety Valve 1.18M Intermediate w/ valves 10A Safety Valve 1.80M Intermediate w/ valves 15A Safety Valve 1.80M Intermediate w/ valves 20A Safety Valve 1.80M Land 25A Safety Valve 1.80M Land 32A Safety Valve 1.80M Land 10A Safety Valve 1.93M Intermediate w/ valves M 15A Safety Valve 1.93M Intermediate w/ valves M 20A Safety Valve 1.93M Intermediate w/ valves M 25A Safety Valve 1.93M A Safety Valve 1.93M Relief Valve (R22) 20A Safety Valve 1.18M Intermediate w/ valves 25A Safety Valve 1.18M Intermediate w/ valves 32A Safety Valve 1.18M Intermediate w/ valves 40A Safety Valve 1.18M Intermediate w/ valves 50A Safety Valve 1.18M Intermediate w/ valves 20A Safety Valve 1.80M Intermediate w/ valves M 25A Safety Valve 1.80M A Safety Valve 1.80M A Safety Valve 1.80M A Safety Valve 1.80M A Safety Valve 1.93M Intermediate w/ valves M 25A Safety Valve 1.93M Intermediate w/ valves M 32A Safety Valve 1.93M Intermediate w/ valves M 40A Safety Valve 1.93M Intermediate w/ valves M 50A Safety Valve 1.93M

28 Operation Valve (Cast Type) Stop Valve GVF-R A Stop Valve GVF-R (1) (1) 1 32A Stop Valve GVF-R (1) 1 40A Stop Valve GVF-R (1) 50A Stop Valve GVF-R A Stop Valve GVF-R A Stop Valve GVF-R A Operation Valve (Weld Type) Stop Valve GVT A Stop Valve GVT A Stop Valve GVT A Stop Valve GVT A Stop Valve GVT A Stop Valve GVT A Stop Valve GVT A Misc. Valves AVS-R A AVF-R (R) A AVF-R (R) A AVF-R (R) A AVF-R (R) A Service Valve (N) x 20A Service Valve (N) x 20A Service Valve (N) x 25A Service Valve (N) x 20A Service Valve (N) x 25A Service Valve (N) x 32A Service Valve (N) x 40A Service Valve (N) x 50A Service Valve (N) x 50A

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