Reproduction. Not for. Parts Manual. IS2500Z Series Zero-Turn Riding Mower

Transcription

1 Parts Manual IS2500Z Series Zero-Turn Riding Mower Models: Description: IS2500Z Series w/ 52" Side Discharge Mower Deck & ROPS (IS2500ZY24D52) IS2500Z Series w/ 52" Rear Discharge Mower Deck & ROPS (IS2500Y2052RDCE) IS2500Z Series w/ 52" Side Discharge Mower Deck & ROPS (IS2500Y2052SDCE) IS2500Z Series w/ 52" Side Discharge Mower Deck & ROPS (IS2500ZY20D52) IS2500Z Series w/ 61" Side Discharge Mower Deck & ROPS (IS2500ZY24D61) IS2500Z Series w/ 61" Side Discharge Mower Deck & ROPS (IS2500ZY24D61CE) IS2500Z Series w/ 61" Rear Discharge Mower Deck & ROPS (IS2500ZY24D61RDCE) IS2500Z Series w/ 52" Side Discharge Mower Deck & ROPS (IS2500ZY20D52ANSIEXP) IS2500Z Series w/ 61" Side Discharge Mower Deck & ROPS (IS2500ZY24D61ANSIEXP) IS2500Z Series w/ 52" Side Discharge Mower Deck & ROPS (IS2500ZY24D52CE) IS2500Z Series w/ 52" Rear Discharge Mower Deck & ROPS (IS2500ZY24D52RDCE) Briggs and Stratton Power Products Group, LLC North Main Street Munnsville, NY USA Revision AN Rev. Date: 12/6/13

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3 Table Of Contents MODEL COMPONENTS PAGE Main Frame & Front Suspension Group... 4 Rear Bumper, Roll Bar & Seat Belt Group... 6 Seat & Kick Plate Group... 8 Fuel Supply Hose & Tank Replacement Parts Group Fuel Tank & Mount Group Instrument & Control Panel Group Engine & PTO Group Engine Service Parts - Yanmar (3TNM68-3TNM72) Radiator & Accessories Group Pump Drive Group Motion Control Group - Upper Motion Control Group - Lower Hydraulic Group Parking Brake Group Rear Suspension Group Deck Lift Group Hood & Shield Group Wheel & Tire Group Decal Group - Safety & Operation (Export) Decal Group - Brand & Model Decal Group - Safety & Operation (Domestic) " Mower Deck - Hanger Chains " Mower Deck Group - Rollers " Mower Deck Group - Pulleys, Belts & Idler Arm " Mower Deck Group - Hanger Chains " Mower Deck Group - Housing, Covers, Spindles & Blades (Rear Discharge Export) " Mower Deck Group - Housing, Covers, Spindles & Blades (Side Discharge European Export) " Mower Deck Group - Housing, Covers, Spindles & Blades (Side Discharge) " Mower Deck Group - Pulleys, Belt & Idler Arm Group " Mower Deck Group - Rollers Group " Mower Deck Group - Housing, Covers, Spindles & Blades (Side Discharge) " Mower Deck - Housing, Covers, Spindles & Blades (Rear Discharge) Spindle Service Parts Spindle Service Parts Electrical Schematics Electrical Schematics - Charging Circuit Electrical Schematics Torque Specification Chart... Inside Back Cover

4 Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 4

5 Main Frame & Front Suspension Group REF NO PART NO. QTY. DESCRIPTION CLAMP, 5/16, DOUBLE, WIRE & TUBE (Not Shown) SEAL, GREASE BEARING, TAPERED ROLLER, BALL JOINT, 3/4-16, MALE SPACER,.76 X 1.00 X SPACER,.76 X 1.00 X SPACER,.75 X 1.50 X SHOCK ABSORBER CAP, LOW PROFILE, STEEL BUSHING, 1.00X1.13X.75, PLA GREASE FITTING, 1/4-28 STRAIGHT NUT, 3/4-16 HEX JAM X28 2 BOLT, 3/4-16 X 3-1/2 YZ GD NUT, 3/4-16 HEX NYLON LOCK WASHER, 3/8 SAE X16 2 BOLT, 3/8-16 X 2 GD5 YZ X18 2 BOLT, 3/8-16 X 2-1/4 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE X24 2 BOLT-3/4-16 X 3 YZ GD WASHER, 3/4 SAE GREASE FITTING, 45 DEGREE NUT, 3/4-16, HEX JAM NYLON LOCK WASHER, BELLEVILLE X B 2 WELD, CASTER YOKE -RED BOLT, 1/4-28 X 1/2, GD5 YZ B 1 WELD, FRONT A-ARM, RH, IS RED B 1 WELD, FRONT A-ARM, LH, IS RED 28a B 1 WELD, MAIN FRAME (52" Models - S/N: & Above) 28b B 1 WELD, MAIN FRAME (52" Models - S/N: ) 28c B 1 WELD, MAIN FRAME (52" Models - S/N: & Below) 28d B 1 WELD, MAIN FRAME (61" Models - S/N: & Above) 28e B 1 WELD, MAIN FRAME (61" Models - S/N: & Below) BEARING CUP (SV) X6 1 BOLT, 3/8-16 X 3/4,ALLEN BUTTON B 1 TRAY, WIRE HARNESS, IS RED Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 5

6 Rear Bumper, Roll Bar & Seat Belt Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 6

7 Rear Bumper, Roll Bar & Seat Belt Group REF NO PART NO. QTY. DESCRIPTION PLUG, PANEL, BLACK SEAT BELT, RETRACTING - ASSM 3-1 ROPS (Call x708 if replacing a ROPS) (Includes No. 5-9 & 15-20) NUT, 3/8-16 HEX NYLOCK FLANGE 5-1 ROLL BAR POST, RH 6-1 ROLL BAR POST, LH WASHER, 1/2 SAE X26 4 BOLT, 1/2-13 X 3-1/4, HEX HD, GD5, YZ NUT, 1/2-13 HEX NYLOCK FLANGE A 1 EXTENSION, SEAT BELT - BLK SCREW, 1/2-13 X 1.00, SHCS B 1 BUMPER, REAR, IS X8 4 BOLT, 3/8-16 X 1 GD5 YZ WASHER, 3/8 SAE PIN, HINGE W/ LANYARD WASHER, EPDM FOAM, 1/2" ID BUMPER, ROPS 18-2 NUT 19-2 BOLT 20-1 ROLL BAR TOP LOOP Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 7

8 Seat & Kick Plate Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 8

9 Seat & Kick Plate Group REF NO PART NO. QTY. DESCRIPTION BUMPER, RUBBER 5/ a SEAT, 2012 (S/N: & ABOVE) 2b SEAT, LOW COMPANION (S/N: ) 2c SEAT, GRAY, COMPLETE (S/N: & BELOW) WASHER, 5/16 SAE X8 4 BOLT, 5/16-18 X 1 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 5/16-18 HEX NYLON LOCK WASHER, 3/8 SAE X12 2 BOLT, 5/16-18 X 1-1/2 GD5 YZ B 1 PLATE, FLOOR, IS2500 (S/N: ) B 1 PLATE, FLOOR MOUNTING (S/N: ) B 1 GUARD, HYDRO BELT, IS RED SPACER,.38 X.50 X X16 2 BOLT, 3/8-16 X 2 GD5 YZ 15a SPRING COMP.76IDX1.3LGX.105WIRE BLACK (S/N: & ABOVE) 15b SPRING-COMP,.625 ID X 1.31 LG X.105 WR (S/N: & BELOW) B 1 WELD, SEAT SWITCH, IS2500Z -RED B 1 WELD, SEAT SUPPORT - RED SAFETY WALK, X BUSHING,.38 X.88 X SWITCH, PLUNGER, NO/NO SNAP-IN SAFETY WALK, FLOOR REST, X MNT, VBRTN, RBBR 23a B 1 PLATE, SEAT SUPPORT IS2500Z - RED (S/N: & ABOVE) 23b B 1 PLATE, SEAT SUPPORT IS2500Z - RED (S/N: & BELOW) 24a B 1 SEAT SUPPORT - RED (S/N: & ABOVE) 24b B 1 SEAT SUPPORT - RED (S/N: & BELOW) SCREW HEX HD 3/8-16X TH HD G SPACER,.38 X.50 X X8 6 BOLT, 3/8-16 X 1 GD SPACER,.390 X 1.00 X.188, YZ X6 4 BOLT, 5/16-18 X 3/4, CARRIAGE X14 2 BOLT, 5/16-18 X 1-3/4 GD5 YZ X1 1 SEAT BACK COVER (Not Shown) X2 1 SEAT CUSHION (Not Shown) X3 1 ARM REST, COMPANION (Not Shown) X4 1 SLIDE RAILS (Not Shown) B 1 PLATE, FLOOR, IS RED - 61 (S/N: & Below) B 1 PLATE, FLOOR, IS RED - 52 (S/N: & Below) Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 9

10 Seat & Kick Plate Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 10

11 Seat & Kick Plate Group REF NO PART NO. QTY. DESCRIPTION B 1 WELD, FRONT FLOOR - RED 38a B 1 WELD, FLOOR PLATE, IS2500, CE (CE - S/N: & ABOVE) 38b B 1 WELD, FLOOR PLATE, IS2500 (DOMESTIC - S/N: & ABOVE) 38c B 1 PLATE, FLOOR, IS2500 CE (S/N: ) 39a B 1 PLATE, FLOOR MOUNTING, CE (CE - S/N: & ABOVE) 39b B 1 PLATE, FLOOR MOUNTING (DOMESTIC - S/N: & ABOVE) 39c B 1 PLATE, FLOOR MOUNTING CE (S/N: ) WASHER,.350 ID X.65 OD X.160 THK. YZ WASHER,.34 X 1.25 X 10 GA X6 1 BOLT, 1/4-20 X 3/4 GD5 YZ NUT, 1/4-20 HEX NYLOCK FLANGE HAIRPIN COTTER LANYARD ASM, 8" X10 2 BOLT, 5/16-18 X 1-1/4 GD5 YZ WASHER, 1/4 SAE DZUS, 1/4 TURN FASTENER, D8X29MM DZUS, EJECTOR SPRING DZUS, CUPPED WASHER DZUS, RECEPTACLE, CLIP-ON, D DZUS, RETAINER, PUSH-ON, SS B 1 RETAINER, BATTERY - RED GRIP, FOAM, 1/4 X A 1 RETAINER, BATTERY - RED X8 2 BOLT, 5/16-18 X 1, CARRIAGE PAD, RUBBER MOUNT (Mounts inside of battery box) Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 11

12 Fuel Supply Hose & Tank Replacement Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 12

13 Fuel Supply Hose & Tank Replacement Parts Group REF NO PART NO. QTY. DESCRIPTION VENT TUBE, DIESEL X25 2 HOSE, 1/4" FUEL, 25.00" X2P5 2 FUEL HOSE, 5/16 ID X X14 2 FUEL HOSE, 5/16 ID X X19 1 FUEL HOSE, 5/16 ID X X22 1 FUEL HOSE, 5/16 ID X X25 1 FUEL HOSE, 5/16 ID X X42 1 FUEL HOSE, 5/16 ID X FITTING, TEE, 5/16 HOSE CLAMP, #4 HOSE, STAINLESS CLAMP, HOSE, EXTERNAL, 9/ CLAMP, HOSE, EXTERNAL, 1/2 - RED X17 1 STRAINER, FUEL (IN-LINE) X1 1 ASSY, FUEL FILTER/WATER SEP X20 1 PUMP ASSY, FUEL FEED KIT, BUSHING FUEL (SV) FITTING, DAPCO, 3/8" 90 DEGREE (SV) VALVE, FUEL SHUT-OFF, (SV) FITTING, 5/16 X.40, 90 ELBOW DAPCO. (SV) X30 1 BOLT, 5/16-18 X 3-3/4 GD5 (NOT SHOWN) (SECURES WATER SEPARATOR) WASHER, 5/16 SAE (NOT SHOWN) (SECURES WATER SEPARATOR) BUSHING,.38 X.88 X.73 (NOT SHOWN) (SECURES WATER SEPARATOR) NUT, 5/16-18 HEX NYLOCK FLANGE (NOT SHOWN) (SECURES WATER SEPARATOR) Footnotes (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 13

14 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 14

15 Fuel Tank & Mount Group REF NO PART NO. QTY. DESCRIPTION FUEL CAP, 3.5", NON VENTED, DIESEL TANK, FUEL, LH, IS2500Z TANK, FUEL, RH, IS2500Z WASHER, 5/16 SAE B 2 BADGE, IS IS RED SCREW, #10-24 X 3/8 ALLEN BHBZ WASHER, 5/16 LOCK YZ X6 8 BOLT, 5/16-18 X 3/4 GD B 2 GUARD, FUEL TANK - RED X4 4 SCREW, 1/4-20 X 1/2 ALLEN BH NUT, #10-24 HEX NUT, 5/16-18 HEX NYLOCK FLANGE X8 8 BOLT, 5/16-18 X 1 GD5 YZ X6 5 SCREW, #10-24 X 3/4 ROUND PHILLIPS A 1 WELD, MOUNT, TANK, RH - BLK A 1 WELD, MOUNT, TANK, LH - BLK GAUGE, FUEL, 12 (SV) X1 1 GROMMET, FUEL GAUGE (SV) Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 15

16 Instrument & Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 16

17 Instrument & Control Panel Group REF NO PART NO. QTY. DESCRIPTION X4 3 SCREW, 1/4-20 X 1/2 ALLEN BH 2a IGNITION SWITCH, SEALED (S/N: & ABOVE) 2b SWITCH, IGNITION, YANMAR (S/N: & BELOW) SWITCH, BLADE ENGAGEMENT 4a -- 1 * HOUR METER, ASSEMBLY ( ) (S/N: & ABOVE) 4b HOUR METER (S/N: & BELOW) RING, SWITCH RETAINER LIGHT, WARNING, 22MM RED LIGHT, GLOW PLUG, 22MM AMBER PLUG,.820X1.44 HOLE, BLACK PLASTIC GAUGE, WATER TEMPERATURE CABLE, THROTTLE, 52" LEVER, THROTTLE CONTROL, HEAVY-DUTY X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS NUT, #10-24 HEX NYLON LOCK 14a A 1 PANEL, CONTROL, IS2500Z - BLK (S/N: & ABOVE) 14b A 1 PANEL, CONTROL, IS2000Z YANMAR - BLK (S/N: & BELOW) SPACER,.20 X.38 X 1.75, YZ X20 2 SCREW, X 2-1/2, RD HD PHILLIPS, CZ A 1 PLATE, THROTTLE STOP - BLK (20HP DOMESTIC & 24HP EXPORT MODELS) FUSE, ATO, 20 AMP FUSE BLOCK COVER, VINYL FUSEBLOCK X1 1 THROTTLE CONTROL HANDLE/KNOB (SV) X2 1 KEY SET, INDAK IGNITION SWITCH (SV) (S/N: & BELOW) BEZEL NUT & SEAL (SV) (NOT SHOWN - S/N: & BELOW) X1 1 KEY SET, IGNITION SWITCH, YANMAR (SV) (S/N: & ABOVE) Footnotes * When replacing this hour meter, please call our service department at ext (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 17

18 Engine & PTO Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 18

19 Engine & PTO Group REF NO PART NO. QTY. DESCRIPTION 1-1 ENGINE, YANMAR 2a MUFFLER, YANMAR (3TNM68 Engines) 2b MUFFLER, YANMAR (3TNM72 Engines) SHAFT, STUB, YANMAR, FLYWHEEL PLATE SPACER,.52 X 1.00 X ISO-MOUNT, REAR SPACER,.38 X.62 X BUSHING, FLANGE SPACER,.39 X.75 X SPRING-EXT 1.03OD X 6.935LG X.120WR BLK EYE BOLT, 3/8-16 X 6-7/8, 1" EYE ZP 11a B 1 WELD, ENGINE MOUNT, IS RED (3TNM68 Engines) 11b B 1 WELD, ENGINE MOUNT, IS RED (3TNM72 Engines) CLUTCH, WARNER ELECTRIC, IS2500Z BOLT, M X 16MM GD BOLT, M X 20MM GD X25 8 BOLT, M X 25MM GD X24 4 BOLT, 3/8-16 X 3 GD5 YZ WASHER,.39 X 2.50 X CLAMP, CONDUIT NUT, #10-24 HEX NYLON LOCK CLAMP, HOSE, DIA. (NOT SHOWN) X6 1 SCREW, #10-24 X 3/4 ROUND PHILLIPS BOLT-RD HD SQ NK 3/8-16X1.000 G5 BLK NUT, 3/8-16 HEX NYLOCK FLANGE 24a B 1 BRACKET, THROTTLE CABLE - RED (3TNM68 Engines) 24b B 1 BRACKET, THROTTLE CABLE - RED (3TNM72 Engines) B 1 ANCHOR, CLUTCH - RED X8 4 BOLT, 1/4-20 X 1, GD X8 10 BOLT, 5/16-18 X 1 GD5 YZ SAFETY WALK, 4.50 X 3.50 (3TNM72 Engines) NUT, M SERR. FLANGE, CZ NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) BOLT, CRANKSHAFT, 7/16X2-3/4, PATCH YZ X18 1 BOLT, 3/8-16 X 2-1/4 GD5 YZ NUT, 1/2-13 HEX NYLOCK FLANGE X10 1 BOLT, CARRIAGE 1/2-13 X 1-1/4 GD NUT, 1/2-13 HEX SIDE LOCK NUT, 1/2-13 HEX JAM PULLEY, 5.75 OD X 2 GROOVE, SPECIAL Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 19

20 Engine & PTO Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 20

21 Engine & PTO Group REF NO PART NO. QTY. DESCRIPTION WASHER, 1/2 USS GREASE FITTING, 45 DEGREE SPACER, 1.13 X 1.75 X WASHER, 5/16 LOCK YZ X8 2 KEY, 1/4 SQ X TAIL PIPE, 1-1/2", 90 DEGREE (SV) BELT, A-SEC, " EL, MATCHED SET (3TNM72 Models - All; 3TNM68 Models - S/N: & Above) 46a PULLEY, SPINDLE, BH66 (3TNM68 Engines) 46b PULLEY, 7.75"OD, B SEC, DEEP GROOVE, CI (3TNM72 Engines) 47a B 1 WELD, IDLER ARM - RED (3TNM68 Engines) 47b A 1 WELD, IDLER ARM - BLK (3TNM72 Engines) WASHER, 5/16 SAE PULLEY, IDLER, DOUBLE FLGED, 4IN GEARBOX, RIGHT ANGLE, 1: BUSHING, TAPERED HUB B 1 BRACKET, GEAR BOX - RED (S/N: & BELOW) X40 1 BOLT, 1/2-13 X 5, GD FITTING, #8JIC - M16X1.5, ELBOW (3TNM72 Engines) HOSE, OIL DRAIN (3TNM72 Engines) KIT, CLUTCH WIRE REPAIR (Used to replace clutch wires.) BELLEVILLE WASHER X.442 X.089 (S/N: & ABOVE) A 1 BRACKET, CLUTCH ANCHOR, IS BLK B 1 WELD, GEAR BOX - RED (S/N: & ABOVE) NUT, 3/8-16 HEX ISO MOUNT, 490 LBS, GREEN BELT, A-SEC, 39" EL, MATCHED SET (3TNM68 Models - S/N: & Below) SOCKET SET SCREW, M X 50, SS, CAP PT HEX NUT, FLG, M SER CZ, NO SEALER HEX NUT, M NYLON INSERT Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 21

22 Engine Service Parts - Yanmar (3TNM68-3TNM72) NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 22

23 Engine Service Parts - Yanmar (3TNM68-3TNM72) REF NO PART NO. QTY. DESCRIPTION X8 1 3 BOND ADHESIVE X4 1 ALTERNATOR X5 1 BELT X12 1 FAN BLADE X1 1 ASSY, FUEL FILTER/WATER SEP X7 1 GASKET SET X8 1 GASKET SET X11 1 GASKET, WATER PUMP X12 1 GASKET, WATER PUMP X16 1 GLOW PLUG X15 1 INJECTOR X1 1 OIL FILTER X14 1 OIL SENDER X3 1 STARTER X9 1 STOP SOLENOID X6 1 THERMOSTAT X10 1 WATER PUMP X13 1 WATER SENSOR X17 1 STRAINER, FUEL (IN-LINE) X18 1 OIL PAN W/ DRAIN PLUG X19 1 ELEMENT, FUEL FILTER/WATER SEP X20 1 CUP, FUEL FILTER/WATER SEP X21 1 RETAINING RING X20 1 PUMP ASSY, FUEL FEED Footnotes (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 23

24 Radiator & Accessories Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 24

25 Radiator & Accessories Group REF NO PART NO. QTY. DESCRIPTION MOUNT,ISO,TOP,RAD 5000Z-DIESEL (3TNM68 Engines) MOUNT, ISO, BOTTOM, RAD 5000Z-DIESEL (3TNM72 Engines use qty. 3) HOSE, UPPER, RADIATOR HOSE, LOWER, RADIATOR (S/N: & BELOW) * RADIATOR I, IS2500 (S/N: & BELOW) 6a HOSE, AIR CLEANER, IS2500Z (3TNM68 Engines) 6b HOSE, AIR CLEANER, YANMAR (3TNM72 Engines) " AIR CLEANER ASSEMBLY (809670) ELEMENT ASSEMBLY (NOT SHOWN) BRACKET, AIR CLEANER ASSY CAP, A/C RAIN (809268) B 1 MOUNT, UPPER RADIATOR (3TNM68 Engines) CLAMP, SS HOSE, 1-3/ CLAMP, SS HOSE 2-3/ B 1 MOUNT, UPPER ENGINE - RED (3TNM68 Engines) A 1 WELD, SHROUD - BLK HOSE, AIR FILTER, IS2500 YANMAR B 1 WELD, RADIATOR ENCLOSURE - RED B 1 PLATE,MOUNT,RADIATOR ENCLOSURE, RH - RED (NOT SHOWN) B 1 PLATE, MOUNT,RADIATOR ENCLOSURE,LH - RED SCREEN, FRONT, RAD WASHER, 5/16 LOCK YZ BOLT, M X 20MM GD X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ X8 6 BOLT, 3/8-16 X 1 GD5 YZ BOLT, 5/16-18 X 1/2 FLANGE, SPEC X6 1 BOLT, 5/16-18 X 3/4 GD X8 4 BOLT, 5/16-18 X 1 GD5 YZ WASHER, 1/4 SAE A 1 SLEEVE, 2.0 OD X 1.87 ID X 2.5 LG - BLK WASHER, 3/8 USS NUT, 1/4-20 HEX NYLOCK FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE WASHER-3/8 FENDER WASHER, 5/16 SAE NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) B 1 BRACKET, AIR FILTER - RED MNT, VBRTN, RBBR WASHER, 3/8 SAE NUT, 3/8-16 HEX NYLOCK FLANGE X18 4 FOAM, 3/4 X 1 X 18 (NOT SHOWN) Footnotes * Replace Radiator w/ , A & ** Replace Radiator w/ & A (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 25

26 Radiator & Accessories Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 26

27 Radiator & Accessories Group REF NO PART NO. QTY. DESCRIPTION A 1 TAB, MOUNT, COOLANT TANK - BLK B 1 BRACKET,RADIATOR TOP SUPPORT,IS2500 -RED (3TNM72 Engines) ROD, RADIATOR SUPPORT, 24HP YANMAR (3TNM72 Engines) NUT, 3/8-16 HEX JAM (3TNM72 Engines) X4 1 BOTTLE, COOLANT OVERFLOW (SV) (NOT SHOWN) X14 1 CLAMP, COOLANT OVERFLOW (SV) (NOT SHOWN) X22 1 Seal, Wiper, Clip On, (NOT SHOWN) AIR FILTER ELEMENT, LARGE DIA., EXT (SV) AIR FILTER ELEMENT, SMALL DIA., INT (SV) HOSE, LOWER, RADIATOR (S/N: & ABOVE) * RADIATOR II, IS2500 (S/N: ) RADIATOR III, IS2500 (S/N: & ABOVE) Footnotes * Replace Radiator w/ , A & ** Replace Radiator w/ & A (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 27

28 Pump Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 28

29 Pump Drive Group REF NO PART NO. QTY. DESCRIPTION PULLEY, POLY V "K" SECTION 5K4.5 X 15MM ASSM, PULLEY, FLAT BACKSIDE IDLER " (INCLUDES REF. # 33-36) DRIVE SHAFT ASM, IS2500Z ASSM, CARRIER BEARING BELT, PLOY V-TYPE, 49.75, 5 RIB BUSHING, 15MM X 25MM X 8.6MM - KEYED BOLT, 3/8-16 X 1-1/4 SHCS X18 1 BOLT, 3/8-16 X 2-1/4 GD NUT, 3/8-16 HEX NYLOCK FLANGE GREASE FITTING, 1/4-28 STRAIGHT X10 1 BOLT, 5/16-18 X 1-1/4 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE KEY, 5MM SQ. W/ RADIUS CAPSCREW-HEX HEAD M6-1.0X20MM W/PATCH,CZ WASHER, 1/4 LOCK WASHER,.265 X 1.50 X.109, YZ X10 4 BOLT, 3/8-16 X 1-1/4, FLANGE, GD 5, CZ WASHER, 3/8 USS BUSHING-0.628IDX0.751ODX0.400LG PWDR MTL SET SCREW, 3/8-16 X 1/2 KNURLED, W/PATC X8 1 KEY, 1/4 SQ X SPRING, SWIVEL HOOK,.93"OD X 4.020" LG X26 1 EYE BOLT, 5/16-18 X 3-1/2, 2-1/ PULLEY, POLY V "K" SECTION 5K4.25 X 1" A 1 WELD, IDLER ARM - BLK SPACER,.38 X.625 X 1.62, YZ X20 1 BOLT, 3/8-16 X 2-1/2 GD5 YZ BOLT, M X 20MM GD NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) WASHER, 5/16 USS SPACER,.38 X.50 X GROMMET, 1-1/2" ID FOR 1/4" METAL BEARING, BALL 11/16X1-9/16X15/ SNAP RING, INTERNAL INSERT, BEARING, 17MM X 12MM L SPACER, SHOULDER WASHER, 5/16 LOCK YZ WASHER, 5/16 SAE Footnotes (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 29

30 Motion Control Group - Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 30

31 Motion Control Group - Upper REF NO PART NO. QTY. DESCRIPTION SPACER,.39 X.63 X SWITCH, PLUNGER, N.O PUSH RIVET (TREE TYPE), BLACK GUARD, RUBBER MOTION CONTROL BEARING, FLANGE A 2 MOUNT, CONTROL ARM - BLK GRIP, FOAM, 3/4 ID, 16 LONG X10 2 BOLT, 5/16-18 X 1-1/4 GD5 YZ SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK BOLT, 3/8-16 X 1-1/4 SHCS NUT, 5/16-18 HEX SERRATED FLANGE A 1 WELD, HANDLE, MOTION CONTROL, LH - BLK A 1 WELD, HANDLE, MOTION CONTROL, RH - BLK X4 4 SCREW- #10-24 X 1/2 ROUND PHILLIPS NUT, #10-24 HEX NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8 SAE X24 2 BOLT, 3/8-16 X 3 GD5 YZ X20 4 BOLT, 3/8-16 X 2-1/2 GD5 YZ A 1 WELD, NEUTRAL LOCK - LH - BLK A 1 WELD, NEUTRAL LOCK - RH - BLK X14 4 BOLT, 3/8-16 X 1-3/4 GD A 1 WELD, CONTROL SHAFT, RH - BLK (See Serial Number Range Information) A 1 WELD, CONTROL SHAFT, LH - BLK (See Serial Number Range Information) NUT, 3/8-16 HEX NYLON LOCK X12 4 BOLT- 5/16-18 X 1-1/2 GD5 TFL Footnotes (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 31

32 Motion Control Group - Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 32

33 Motion Control Group - Lower REF NO PART NO. QTY. DESCRIPTION DAMPENER, CONTROL,#(P6709/P3610) MM BALL STUD, 5/16-18 X 3/4 THDS BEARING, BRONZE FLANGE, 3/ CONTROL ROD, ADJ SPRING BALL JOINT, 5/16-24, LH FEMALE BALL JOINT, 5/16-24, FEMALE SPRING, EXTENSION ROD, NEUTRAL RETURN SPRING, REVERSE RETURN BUSHING, FLANGED.375 X.630 X COLLAR, 3/8 SET PIN, HAIR,.0585 X 1-1/8, 1/4 EYE, YZ X8 2 BOLT, 3/8-16 X 1 GD5 YZ NUT, 5/16-24 HEX, LH NUT, 5/16-24 HEX SPACER-0.328IDX0.499ODX0.625LG PM BUSHING, NYLON X10 2 BOLT, 5/16-18 X 1-1/4 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/16 SAE NUT, 3/8-16 HEX NYLOCK FLANGE X10 2 BOLT, 1/4-20 X 1-1/4, GD NUT, 1/4-20 HEX SERR. FLANGE NUT, 1/4-20 HEX NYLON LOCK EYEBOLT, 1/4-20 X 2-1/4", 1" OF THREADS Footnotes (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 33

34 Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 34

35 Hydraulic Group REF NO PART NO. QTY. DESCRIPTION CAP, HYDRAULIC, SHIELDED VENT TANK, HYDRAULIC, ASSEMBLY 3a WHEEL MOTOR, RH (3TNM72 Engines S/N: & ABOVE) 3b R 1 WHEEL MOTOR, RH (All 3TNM68 / 3TNM72 S/N: & BELOW) 4a WHEEL MOTOR, LH (3TNM72 Engines S/N: & ABOVE) 4b L 1 WHEEL MOTOR, LH (All 3TNM68 / 3TNM72 S/N: & BELOW) PUMP, HYD, 12CC - RH, PK-3KBQ-FV1F-XXXX PUMP, HYD, 12CC - LH, PK-3HBQ-FV1F-XXXX FITTING, #8JIC TO #8 O-RING, 90 ELBOW FITTING, #10 ORING-#8 JIC, 90D HOSE ASSEMBLY, (33) HOSE ASSEMBLY, (29) FITTING, #8 JIC - #8 O-RING, 90 DEG FAN SHROUD (NOT SHOWN) ADAPTER, 90 DEG, 9/16-3/8 BARB FITTING, TEE, 1/2 HOSE ADAPTER, 90 DEG, 9/16-5/8 BARB FILTER HEAD, HYDRAULIC FILTER, OIL X22 1 HOSE, 3/8" PUSH-LOCK, 22.00" X10 1 HOSE, 3/8" PUSH-LOCK, 10.00" X20 1 HOSE, 5/8 PUSH-LOCK, FITTING, #8 JIC - #10 O-RING, 45 DEG WASHER, 5/16 SAE X8 4 BOLT, 5/16-18 X 1 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE CLAMP, #4 HOSE, STAINLESS CLAMP, #10 HOSE, STAINLESS CLAMP, HOSE X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 SAE WASHER, 1/4 LOCK X16 2 PIN, COTTER, 1/8 X X28 1 HOSE, 3/8" PUSH-LOCK, 28.00" FITTING, 90 DEG, 5/ X14 3 HOSE, 1/2" PUSH-ON, 14.00" FITTING, BEADED TEE, 1/2 X 1/2 X 1/2, YZ X20 1 WIRE LOOM, 5/8 ID X 20 IN X8 1 WIRE LOOM, 5/8 ID X 8 IN X24P0 1 WIRE LOOM, 5/8 ID X 24 IN X12 3 WIRE LOOM, 3/4 ID X 12 IN Footnotes (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 35

36 Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 36

37 Hydraulic Group REF NO PART NO. QTY. DESCRIPTION FITTING, 9/16 O-RING-1/2" HOSE, 90 DEG FITTING, 45 ELBOW, 1/2" HOSE TO 9/16 O R X10 4 BOLT, 7/16-20 X 1-1/4 GD NUT, 7/16-14 HEX SERRATED FLANGE (SMALL) 44a BOLT, 1/2-13 X 3.5, DRI-LOC PATCH (3TNM72 Engines S/N: & ABOVE) 44b X28 8 BOLT, 1/2-13 X 3-1/2 GD5 (All 3TNM68 / 3TNM72 S/N: & BELOW) 45a SPACER,.53 X 1.00 X 1.00, W/ FLAT, CZ (3TNM72 Engines S/N: & ABOVE) 45b SPACER,.53 X 1.00 X 1.00 (All 3TNM68 / 3TNM72 S/N: & BELOW) 46a NUT, 1/2-13 SQUARE (3TNM72 Engines S/N: & ABOVE) 46b NUT, 1/2-13 NYLK FLG (All 3TNM68 / 3TNM72 S/N: & BELOW) X2 2 KEY, WOODRUFF, #1008, 5/16 X X3 2 NUT, CASTLE FITTING-90 DEG, 3/ KIT, BUSHING FUEL GROMMET X16 1 LOOM, CONVOLUTED SPLIT, 1 ID - 16 LONG A 1 BRACKET, HOSE - BLK (NOT SHOWN) CLAMP, VINYL INSULATED (NOT SHOWN) Footnotes (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 37

38 Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 38

39 Parking Brake Group REF NO PART NO. QTY. DESCRIPTION 1a CABLE, PARKING BRAKE (S/N: & Above) 1b CABLE, PARKING BRAKE (S/N: & Below) 2a SPRING, COMPRESSION (S/N: & Above) 2b SPRING, COMPRESSION (S/N: & Below) CLEVIS, 5/16-24, STEEL X8 2 PIN-CLEVIS, 5/16 X 1 YZ SPACER,.38 X.50 X GRIP, BLACK FLEXIBLE BEARING, BRONZE FLANGE, 3/ PIN, HAIR,.0585 X 1-1/8, 1/4 EYE, YZ 9a BRAKE DRUM, 6", 5 BOLT, KNOTT (S/N: & Above) 9b DRUM,1-1/4TAPER,5 BOLT (S/N: & Below) BOLT-5/16-18 X 3/4 12PT FLNG-PATCH 11a BRAKE SHOE ASM, LH, KNOTT (S/N: & Above) 11b BRAKE ASSEMBLY, LH (S/N: & Below) 12a BRAKE SHOE ASM, RH, KNOTT (Not Shown - S/N: & Above) 12b BRAKE ASSEMBLY, RH (Not Shown - S/N: & Below) NUT, 3/8-16 HEX JAM X6 4 BOLT, 3/8-16 X 3/4 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE X14 2 BOLT, 5/16-18 X 1-3/4 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE X12 2 BOLT, 3/8-16 X 1-1/2 GD WASHER, 3/8 SAE WASHER, 5/16 SAE NUT, 5/16-24 HEX NYLON LOCK NUT, 5/16-24 HEX SPRING, BRAKE A 1 WELD, SHAFT, PARKING BRAKE - BLK SPACER,.32 X.75 X WASHER, 5/16 USS A 2 LINK, BRAKE LOCK - BLK SWITCH, PLUNGER, NO/NC SNAP-IN WASHER, 5/16 LOCK YZ COLLAR, 5/16 SET Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 39

40 Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 40

41 Rear Suspension Group REF NO PART NO. QTY. DESCRIPTION X52 2 BOLT, 1/2-13 X 6-1/2 GD8, YZ NUT, 1/2-13 HEX NYLON LOCK WASHER, 1/2 GD9 YZ X10 18 BOLT, 3/8-16 X 1-1/4 GD NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8 GD.9 FLAT A 2 SUPPORT, SWING ARM - BLK SPACER,.52 X 1.00 X BUSHING, FLANGE GREASE FITTING, 45 DEGREE 11a B 1 WELD, MOTOR MOUNT - RH - RED (52" MODELS) 11b B 1 WELD, MOTOR MOUNT - RH - RED (61" MODELS) 12a B 1 WELD, MOTOR MOUNT - LH - RED (52" MODELS) 12b B 1 WELD, MOTOR MOUNT - LH - RED (61" MODELS) 13a A 1 WELD, TIE BAR - BLK (52" MODELS) 13b A 1 WELD, TIE BAR BLK (61" MODELS) X8 4 BOLT, 3/8-16 X 1 GD5 YZ X18 2 BOLT, 3/8-16 X 2-1/4 GD5 TFL X24 2 BOLT, 3/8-16 X 3 GD5 YZ COIL-OVER SHOCK ASSEMBLY WASHER-3/8 FENDER SPACER, SHOULDER SPACER,.39 X 1.00 X B 2 PLATE, FRAME SUPPORT, LH - RED Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 41

42 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 42

43 Deck Lift Group REF NO PART NO. QTY. DESCRIPTION RUBBER, FOOT PEDAL SPRING, EXTENSION GRIP, FOAM BALL JOINT, 1/2-20, MALE BUSHING, 1.00 X 1.13 X 1.38, PLASTIC SPRING, DECK LIFT ASSIST (61" MODELS USE QTY. 2) PIN, HITCH, 1/2 X 2.00 OAL, YP PIVOT, SPRING ROD PIVOT, SPRING ROD ADAPTER, CASTER AXLE, CZ (52" MODELS)(2 per tire) ROD, DECK LIFT OUTER, YZ ROD, DECK LIFT BENT ROD, 5/8-11 X SHIM, 1.0 X 1.5 X (52" MODELS ONLY) EYE BOLT, 3/8-16 X 8, 1 EYE (61" MODELS USE QTY. 2) ADJUSTER, DECK HANGER (61" MODELS USE QTY. 2) BOLT, 3/8-16 X 3/4, GD5, YZ WITH PATCH SPACER,.52 X 1.00 X.75 19a SHAFT, DECK STABILIZER (52" DOMESTIC & 3TNM72 Engines/52" EXPORT) 19b SHAFT, DECK STABILIZER, YANMAR (52" EXPORT) NUT, 3/8-16 HEX NYLOCK FLANGE X7 1 PIN, CLEVIS, 1/4 X 7/ GREASE FITTING, 1/4-28 STRAIGHT A 1 WELD, ROD DECK LIFT - BLK WASHER, 1/4 SAE NUT, 1/4-20 HEX SERR. FLANGE X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ X16 1 BOLT, 3/8-16 X 2, CARRIAGE B 1 WELD, DECK ADJUST LINK - RED X6 2 PIN, COTTER, 1/8 X 3/ NUT, 1/2-20 HEX JAM X22 2 BOLT, 1/2-13 X 2-3/4 GD NUT, 1/2-13 HEX NYLON LOCK A 1 WELD, REAR LIFT, LH - BLK A 1 WELD, REAR LIFT, RH - BLK NUT, 5/8-11 HEX COLLAR, 5/8 SPLIT NUT, 3/8-16 HEX SIDE LOCK A 1 WELD, DECK LIFT LEVER, LH - BLK A 1 PEDAL, FOOT - BLK X10 2 BOLT, 3/8-16 X 1-1/4 GD5 Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 43

44 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 44

45 Deck Lift Group REF NO PART NO. QTY. DESCRIPTION WASHER, 1/2 GD9 YZ X28 3 BOLT, 1/2-13 X 3-1/2 GD WASHER, 3/8 SAE X14 2 BOLT, 1/2-13 X 1-3/4 GD5 YZ NUT, 3/8-16 HEX NYLON LOCK NUT, 1/2-20 HEX NYLON LOCK WASHER,.390 X 1.50 X.109, YZ B 1 MOUNT, SPRING, DECK LIFT - RED (61" MODELS USE QTY. 2) WASHER, 3/8 GD.9 FLAT B 1 WELD, DECK LIFT LEVER, LH - RED NUT, 3/8-16 HEX SERRATED FLANGE X14 4 BOLT-1/2-20 X 1-3/4 GD5 YZ X8 4 BOLT, 3/8-16 X 1 GD5 YZ COLLAR, 3/4 SPLIT (52" MODELS) WASHER, 1/2 SAE A 1 WELD, DECK LIFT LEVER, RH - BLK (NOT SHOWN) B 1 WELD, DECK LIFT LEVER, RH - RED A 2 WELD, DECK STABILIZER BLK (52" MODELS) X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ PIVOT BLOCK, PLASTIC A 2 PLATE, PIVOT BLOCK SUPPORT - BLK B 1 WELD, DECK LIFT SHAFT - RED (52" MODELS) A 2 WELD, DECK STABILIZER - BLK (61" MODELS) NUT, 3/4-16 HEX JAM (61" MODELS) BALL JOINT, 3/4-16, MALE (61" MODELS) X20 4 BOLT, 3/4-16 X 2-1/2 YZ GD5 (61" MODELS) WASHER, 3/4 SAE (61" MODELS) NUT, 3/4-16 HEX NYLON LOCK (61" MODELS) B 1 WELD, DECK LIFT SHAFT - RED (52" DOMESTIC & 3TNM72 Engines/52" EXPORT) NUT, 1/2-13 HEX SIDE LOCK (61" MODELS) X16 1 BOLT-1/2-20 X 2 GD5 YZ (61" MODELS) SPACER,.52 X 1.00 X 1.75 (61" MODELS) Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 45

46 Hood & Shield Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 46

47 Hood & Shield Group REF NO PART NO. QTY. DESCRIPTION BINDING POST #8-32X.500 INT THR BLK SCREW-HEX SERR FLNG LK # 8-32X0.375 YEL HOOK-.125DIA WIRE GR CAT STRAP YELLOW STRAP,HOOD,BLACK RUBBER B 1 SIDE PANEL, LH - RED B 1 WELD, HOOD, IS RED (52" DOM MODELS) BODY CLIP, 1/4-20 X 1/2 DEEP B 1 WELD, REAR COVER - RED B 1 WELD, MUFFLER GUARD, RED B 1 PLATE, SHIELD, HYDRAULIC PUMPS - RED B 1 COVER, SIDE, RH - RED (61" MODELS) B 1 PLATE, HYDRAULIC TANK MOUNT - RED B 1 WELD, GUARD, PTO BELT - RED B 1 GUARD, DECK BELT, IS2500Z (52" MODELS - S/N: & BELOW) X6 10 BOLT, 1/4-20 X 3/4 GD5 YZ X8 8 BOLT, 1/4-20 X 1, GD X10 2 BOLT, 1/4-20 X 1-1/4, GD X6 2 BOLT, 5/16-18 X 3/4 GD X8 3 BOLT, 5/16-18 X 1 GD X8 3 BOLT, 3/8-16 X 1 GD5 YZ X18 2 BOLT, 3/8-16 X 2-1/4 GD5 YZ WASHER, 1/4 SAE WASHER, 5/16 SAE WASHER, 3/8 SAE NUT, 1/4-20 HEX NYLOCK FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 5/16 GD.9 FLAT CLAMP, HOSE, DIA SCOOP, HOOD, OUTFRONT MOWER X6 2 BOLT, 1/4-20 X 3/4, CARRIAGE B 1 PLATE, MOUNT, HOOD FASTENER - RED (EXPORT MODELS) (NOT SHOWN) DZUS, 1/4 TURN FASTENER, D8X29MM (EXPORT MODELS) (NOT SHOWN) DZUS, EJECTOR SPRING (EXPORT MODELS) (NOT SHOWN) DZUS, CUPPED WASHER (EXPORT MODELS) (NOT SHOWN) DZUS, RECEPTACLE, CLIP-ON, D8 (EXPORT MODELS) (NOT SHOWN) DZUS, RETAINER, PUSH-ON, SS (EXPORT MODELS) (NOT SHOWN) NUT, #10-24 HEX NYLON LOCK (EXPORT MODELS) (NOT SHOWN) X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS (EXPORT MODELS) (NOT SHOWN) WASHER, #10 SAE (EXPORT MODELS) (NOT SHOWN) X12 1 BLACK BODY MOLDING, (NOT SHOWN) Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 47

48 Hood & Shield Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 48

49 Hood & Shield Group REF NO PART NO. QTY. DESCRIPTION X3P75 1 BLACK BODY MOLDING, 3.75 (NOT SHOWN) X7P5 1 BLACK BODY MOLDING, 7.50 (NOT SHOWN) RIVET-POP L AL,AL STEM.37HD DIA (NOT SHOWN) B 1 WELD, HOOD, IS RED (61" DOM MODELS) B 1 WELD, HOOD, IS RED (61" CE MODELS) B 1 WELD, HOOD, IS RED (52" CE MODELS) B 1 COVER, SIDE, RH - RED (52" MODELS) B 1 GUARD, DECK BELT (ALL 61" Models / 52" S/N: & ABOVE) A 1 MOUNT, MAXI FUSE BODY CLIP, 5/16-18, 1/4 MATERIAL Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 49

50 Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 50

51 Wheel & Tire Group REF NO PART NO. QTY. DESCRIPTION S 2 TIRE, CASTER, 13 X X1 2 TIRE ONLY SX1 2 WHEEL ASSY, 13 X 5 X 6, SILVER SX2 4 BEARING, TAPERED CONE SX3 4 SEAL, GREASE SX4 2 RACE, BEARING (NOT SHOWN) ADAPTER, CASTER AXLE, CZ (S/N: & Below)(2 per tire) X64 2 BOLT, 1/2-13 X 8 GD5 YZ NUT, 1/2-13 HEX NYLOCK FLANGE WASHER, 1/2 SAE 11a TIRE ASSM, 22 X (52" MODELS ONLY) 11b TIRE ASSM, 22 X (61" MODELS ONLY) 12a X1 2 TIRE, 22 X 10 X 10 (52" MODELS ONLY) 12b X2 2 TIRE, 22 X , 4 PLY (61" MODELS ONLY) X1 2 RIM-10X SOLID NUT, 1/2-20, FOR WHEEL BOLT SILVER NUT, BEARING ADJUSTER, AXLE (S/N: & Above)(1 per tire) BEARING ADJUSTER, SPACER, 6.062LG (S/N: & Above)(1 per tire) DEBRIS COVER, CASTER WHEELS (S/N: & Above)(2 per tire) Footnotes (IS2500ZY20D52ANSIEXP) (IS2500ZY24D61ANSIEXP) 51

52 Decal Group - Safety & Operation (Export) NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 52

53 Decal Group - Safety & Operation (Export) REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY, ANSI CE DECAL, CZT HYRDO RELEASE DECAL, HAND IN FLAME DECAL, PINCH POINT, CE DECAL, DANGER, MOWER DECK, ANSI EXP DECAL, SAFETY, CE ROPS, OBS DECAL, DANGER DISCHARGE ANSI EXP DECAL, WARNING, ROLL BAR, CE DECAL, SAFETY, CE ROPS 10a DECAL, BELT & BLADE (52" - S/N: & Above) 10b DECAL, BELT & BLADE (52" - S/N: & Below) 10c DECAL, BELT & BLADE (61" - S/N: & Above) 10d DECAL, BELT & BLADE (61" - S/N: & Below) DECAL, OIL RESEVOIR 12a DECAL, FUSE LOCATION (S/N: & BELOW) 12b DECAL, FUSE LOCATION (S/N: & ABOVE) DECAL-HEIGHT CITATION 14a DECAL, CONTROL PANEL, YANMAR (S/N: & BELOW) 14b DECAL, CONTROL PANEL, S2500Z, 3 POS IGN (S/N: & ABOVE) DECAL, WARNING, HOT CE BATTERY DECAL, LARGE (Not Shown) DECAL, FIRE ANSI EXPORT DECAL, PARKING BRAKE SYMBOLS Footnotes (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 53

54 Decal Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 54

55 Decal Group - Brand & Model REF NO PART NO. QTY. DESCRIPTION DECAL, FERRIS, FRONT, 6.75 X DECAL, BADGE, IS2500Z, LH DECAL, BADGE, IS2500Z, RH DECAL, DECAL, DECAL, USE DECAL, FERRIS LOGO, 5-3/8 (NOT SHOWN) DECAL, icd CUTTING SYSTEM Footnotes (IS2500ZY24D61ANSIEXP) (IS2500ZY20D52ANSIEXP) 55

56 Decal Group - Safety & Operation (Domestic) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 56

57 Decal Group - Safety & Operation (Domestic) REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY DECAL, PINCH POINT DECAL, DANGER DO NOT OPERATE W/O DEFLECT DECAL, MANUAL AVAIL IN SPANISH DECAL, WARNING, ROLL BAR DECAL, CZT HYRDO RELEASE (Located under seat) DECAL, WARNING (SV) DECAL, OIL RESEVOIR 9A DECAL, FUSE LOCATION (S/N: & Below) 9B DECAL, FUSE LOCATION (S/N: & Above) DECAL-HEIGHT CITATION DECAL, WARNING (SV) 12A DECAL, BELT & BLADE (61" - S/N: & Below) 12B DECAL, BELT & BLADE (20/52" - S/N: & Below) 12C DECAL, BELT & BLADE (24/52" - S/N: & Above) 12D DECAL, BELT & BLADE (20/52" - S/N: & Above) 12E DECAL, BELT & BLADE (61" - S/N: & Above) 13A DECAL, CONTROL PANEL, YANMAR (S/N: & Below) 13B DECAL, CONTROL PANEL, S2500Z, 3 POS IGN (S/N: & Above) Footnotes 57

58 61" Mower Deck - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY24D61ANSIEXP) 58

59 61" Mower Deck - Hanger Chains REF NO PART NO. QTY. DESCRIPTION X3 2 CHAIN, 5/16 GD30, 3 LINKS HANGER, FRONT DECK - 4 LINK X14 6 BOLT, 3/8-16 X 1-3/4 GD WASHER, 3/8 SAE NUT, 3/8-16 HEX SERRATED FLANGE NUT, 3/8-16 HEX SIDE LOCK WASHER, 1/2 SAE NUT, 1/2-13 HEX NUT, 1/2-13 HEX NYLOCK FLANGE Footnotes (IS2500ZY24D61ANSIEXP) 59

60 52" Mower Deck Group - Rollers NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) 60

61 52" Mower Deck Group - Rollers REF NO PART NO. QTY. DESCRIPTION WHEEL WIDE 3.88 DIA 0.531ID POLY X32 2 BOLT, 3/8-16 X 4 GD WASHER, 1/2 SAE NUT, 3/8-16 HEX NYLOCK FLANGE SPACER,.38 X.50 X SPACER,.51 X.75 X SPACER,.38 X.50 X X48 2 BOLT, 3/8-16 X 6 GD5 YZ WASHER, 3/8 SAE Footnotes (IS2500ZY20D52ANSIEXP) 61

62 52" Mower Deck Group - Pulleys, Belts & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) 62

63 52" Mower Deck Group - Pulleys, Belts & Idler Arm REF NO PART NO. QTY. DESCRIPTION BELT, 5V-SEC, " EL, LRG ARAMID, WRPD, RC GREASE FITTING, 45 DEGREE BUSHING, FLANGE SPACER,.515 X 1.00 X SHIELD, PULLEY BEARING SPACER,.52 X 1.00 X *PULLEY, FLAT IDLER, 6-3/4" *If not present, order washer and shield. 8a PULLEY, SPIN, 6.5 OD X 25MM, (3TNM68 Engines) 8b PULLEY, OVER BALL (3TNM72 Engines) SPRING-EXTENSION, SWIVEL END A 1 WELD, IDLER ARM - BLK X10 3 KEY, 1/4 SQ X 1-1/ WASHER, 1/2 USS WELD, MOUNT, IDLER SPACER,.52 X 1.00 X EYE BOLT, 3/8-16 X 6-7/8, 1" EYE X40 1 BOLT-1/2-13 X 5 GD5 YZ X26 1 BOLT, 1/2-13 X 3-1/4, HEX HD, GD5, YZ NUT, 3/4-16 HEX WASHER, 3/4 BELLEVILLE X20 2 BOLT, 1/2-13 X 2-1/2 GD NUT, 1/2-13 HEX NYLOCK FLANGE NUT, 3/8-16 HEX, YZ WASHER, 1/2 SAE NUT, 1/2-13 HEX NYLON LOCK PULLEY, IDLER INSERT, BEARING Footnotes (IS2500ZY20D52ANSIEXP) 63

64 52" Mower Deck Group - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2500ZY20D52ANSIEXP) 64

65 52" Mower Deck Group - Hanger Chains REF NO PART NO. QTY. DESCRIPTION 1a X4 2 CHAIN, 5/16" GD30, 4 LINKS (S/N: & Above) 1b X6 2 CHAIN, 5/16" GD30, 6 LINKS (S/N: & Below) X4 2 CHAIN, 5/16" GD30, 4 LINKS X14 4 BOLT, 3/8-16 X 1-3/4 GD NUT, 3/8-16 HEX SERRATED FLANGE WASHER, 3/8 SAE CLEVIS, 5/16-18, 3/8 PIN HOLE X9 4 PIN, CLEVIS, 3/8 X 1-1/8, YZ X10 4 PIN, COTTER, 1/8 X 1-1/ X16 4 BOLT, 5/16-18 X 2 GD5 TFL NUT, 5/16-18 HEX JAM X16 4 BOLT, 3/8-16 X 2 GD5 YZ NUT, 3/8-16 HEX JAM NUT, 3/8-16 HEX NYLOCK FLANGE X3 2 CHAIN, 5/16" GD30, 3 LINKS (S/N: & Above) Footnotes (IS2500ZY20D52ANSIEXP) 65

66 52" Mower Deck Group - Housing, Covers, Spindles & Blades (Rear Discharge Export) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 66

67 52" Mower Deck Group - Housing, Covers, Spindles & Blades (Rear Discharge Export) REF NO PART NO. QTY. DESCRIPTION S 1 BLADE, 18 X.25 X 2.5, 1 X 3.5 (SET OF THREE) BODY CLIP, 5/ GA MATERIAL X6 14 BOLT, 5/16-18 X 3/4 GD X14 3 BOLT, 5/8-11 X 1-3/4 GD ASSM, SPINDLE, LOW PROFILE (Nut and Washer Sold Seperately) SAFETY WALK, 4.00 X DECK SHELL W/ DECALS ( B) (Model Only) B 1 GUARD, 52" DECK, IS LH - RED B 1 GUARD, 52" DECK, IS RH - RED BOLT, 5/16-18 X 1 1/4 FLANGE WASHER, 5/8 GRADE 8, YZ X10 6 BOLT, 5/16-18 X 1-1/4 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/16 SAE A 1 PLATE, FLAP RETIANER, 2000 RD - BLK FLAP, 2000 REAR DISCHARGE A 2 BAFFLES. FRONT DISCHARGE, 52 YAN - BLK (Model Only) A 1 WELD, REAR BAFFLE, 52 RD - BLK A 1 WELD, FRT-RGHT BAFFLE, 52 RD - BLK (Model Only) A 1 WELD, FRT-LFT BAFFLE, 52 RD - BLK (Model Only) X8 10 BOLT, 5/16-18 X 1, CARRIAGE DECK SHELL W/DECALS, 52, RDCE ( B) (Model Only) B 1 BAFFLE, FRONT DISCHARGE, LH - RED (Model Only) b 1 BAFFLE, FRONT DISCHARGE, RH - RED (Model Only) Footnotes 67

68 52" Mower Deck Group - Housing, Covers, Spindles & Blades (Side Discharge European Ex NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 68