Reproduction. Not for. Parts Manual. IS5100Z Series Zero-Turn Riding Mower

Transcription

1 Parts Manual IS5100Z Series Zero-Turn Riding Mower Models: Description: IS5100Z Series w/ Caterpillar Diesel & ROPS (IS5100Z/C33D) IS5100Z Series w/ Caterpillar Diesel & ROPS Export (IS5100Z/C33DCE) IS5100Z Series w/ Caterpillar Diesel, 61" Mower Deck & ROPS Export (IS5100Z/C33D61CE) IS5100Z Series w/ Caterpillar Diesel, 61" Mower Deck & ROPS (IS5100Z/C33D61) IS5100Z Series w/ Caterpillar Diesel & ROPS AUS/NZ (IS5100Z/C33D) " Side Discharge Mower Deck Export (5100/72CE) " Rear Discharge Mower Deck Export (5100/61RCE) " Rear Discharge Mower Deck (5100/61R) " Rear Discharge Mower Deck - Export (5100/61RCE) " Rear Discharge Mower Deck Export (5100/72RCE) " Side Discharge Mower Deck (5100/72) " Rear Discharge Mower Deck (5100/72R) " Rear Discharge Mower Deck Export (5100/72RCE) " Side Discharge Mower Deck Export (5100/72CE) Briggs and Stratton Power Products Group, LLC North Main Street Munnsville, NY USA Revision BH Rev. Date: 1/7/14

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3 Table Of Contents MODEL COMPONENTS PAGE Main Frame & Front Suspension Group... 4 Hood, Bumper & Shields Group (All Models - S/N: & Below)... 6 Hood, Bumper & Shields Group (All Models - S/N: & Above) Seat, Mount & Floor Group Roll Bar & Seat Belt Group Seat Compartment Group Fuel Supply Hose & Tank Replacement Parts Group Fuel Tank & Mount Group Instrument & Control Panel Group Engine & Radiator Accessories Group Engine & Mount Group PTO Clutch & Anchor Group Pump Mount & Drive Group Motion Control Group Hydraulic Group Parking Brake Group Rear Suspension Group Deck Lift Group (S/N: & Below) Deck Lift Group (S/N: & Above) Gearbox Group Wheels & Tires Group Decals - Brand Decals - Safety & Operation Decals - Safety & Operation - Export " & 72" Mower Deck - Hanger Chains " Mower Deck - Deflector & Shield - Rear Discharge " & 72" Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge " Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge " & 72" Mower Deck - Pulleys, Belt & Idler Arm - Rear Discharge " Mower Deck - Pulleys, Belt & Idler Arm - Side Discharge " Mower Deck - Rollers & Casters - Rear Discharge " Mower Deck - Rollers & Casters - Side Discharge " Mower Deck - Deflector & Shield - Rear Discharge " Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge " Mower Deck - Pulleys, Belt & Idler Arm - Side Discharge " Mower Deck - Rollers & Casters " & 72" Mower Decks - Rear Mount Bars " Mower Deck - Pulleys, Belt, & Idler Arm - Rear Discharge (S/N: & Above) Electrical Schematics Torque Specification Chart... Inside Back Cover

4 Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 4

5 Main Frame & Front Suspension Group REF NO PART NO. QTY. DESCRIPTION B 1 WELD, MAIN FRAME IS RED (old) B 1 WELD, MAIN FRAME IS RED (new) SEAL, GREASE BEARING, TAPERED ROLLER, 1" X12 2 3/16 X 1-1/2 COTTER PIN CAP, DUST WASHER, 3/4" SAE NUT, 3/4-16 HEX SLOTTED B 2 WELD, CASTER YOKE - RED BALL JOINT, 3/4-16, MALE SPACER,.75 X 1.50 X NUT, 3/4-16 HEX NYLON LOCK X28 2 BOLT, 3/4-16 X 3-1/2" YZ GD SAFETY WALK, IS5000Z A-ARM STEP WASHER, 3/8" SAE X16 2 BOLT, 3/8-16 X 2" GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE COIL-OVER SHOCK ASSEMBLY SPACER,.75 X 1.50 X X28 2 BOLT, 3/4-16 X 3-1/2" YZ GD ASSM, SUSPENSION ARM RH - RED ASSM, SUSPENSION ARM LH - RED NUT, 3/4-16 HEX JAM BUSHING, 1.00 X 1.13 X 1.38, PLASTIC GREASE FITTING, 1/4-28 STRAIGHT (not shown) X18 2 BOLT, 3/8-16 X 2-1/4" GD5 YZ B 1 WELD, SUSPENSION ARM - RH - RED (Serial No.: & Above) B 1 WELD, SUSPENSION ARM - LH - RED (Serial No.: & Above) CAP, LOW PROFILE, STEEL (Serial No.: & Above) NUT, 3/4-16, HEX JAM NYLON LOCK (Serial No.: & Above) BELLEVILLE WASHER, X.755 (Serial No.: & Above) B 2 WELD, CASTER YOKE - RED (Serial No.: & Above) BOLT, 1/4-28 X 1/2, GD5 YZ (Serial No.: & Above) BEARING CUP (Serial No.: & Above) Footnotes 5

6 Hood, Bumper & Shields Group (All Models - S/N: & Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 6

7 Hood, Bumper & Shields Group (All Models - S/N: & Below) REF NO PART NO. QTY. DESCRIPTION WASHER, 1/2" SAE X14 4 BOLT, 1/2-20 X 1-3/4" GD5 YZ X10 4 BOLT, 1/2-20 X 1-1/4" GD5 YZ WASHER, 3/8" SAE X8 4 BOLT, 3/8-16 X 1" GD5 YZ NUT, 1/2-20 HEX NYLON LOCK X10 6 BOLT, 3/8-16 X 1-1/4" GD NUT, 3/8-16 HEX NYLOCK FLANGE B 2 PLATE, BUMPER MOUNT - RED B 1 WELD, BUMPER, SERVICE IS RED PLUG, PANEL, BLACK X4 4 SCREW, 1/4-20 X 1/2" ALLEN BH NUT, 1/4-20 NYLOCK FLANGE BOLT/WASHER ASM HOOD LATCH HOOD LATCH, IS BUMPER, RUBBER, 5/ WASHER, 1/4" SAE X8 4 BOLT, 1/4-20 X 1", GD B 1 WELD, MOUNT HOOD LATCH - RED WASHER, 5/16" SAE X8 16 BOLT, 5/16-18 X 1" GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE SPACER,.38 X.50 X B 1 WELD, BUMPER SIDE LH IS RED B 1 WELD, BUMPER SIDE RH IS RED B 1 WELD, IS5000 HOOD - RED B 1 WELD, CENTER BUMPER IS RED SPRING, HOOD LATCH X14 2 BOLT, 3/8-16 X 1-3/4" GD BOLT, 3/8-16 X 3/8", 1/2" SHOULDER PIN, LATCH, SPR LOADED-PULL ACT WASHER,.34 X 1.25 X 10 GA BODY CLIP, 5/16-18 X 1/2" DEEP SPACER,.38 X.50 X X6 2 BOLT, 5/16-18 X 3/4", CARRIAGE B 1 GUARD, FAN, LH - RED B 1 SHROUD, SUPPORT B 1 WELD, SHROUD CHANNEL - LH - RED B 1 WELD, SHROUD CHANNEL, RH - RED SHROUD, RUBBER IS5100Z was B 1 BAR, RUBBER SUPPORT SIDE Footnotes 7

8 Hood, Bumper & Shields Group (All Models - S/N: & Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8

9 Hood, Bumper & Shields Group (All Models - S/N: & Below) REF NO PART NO. QTY. DESCRIPTION B 1 GUARD, FAN, RH - RED CLAMP, 5/16 DOUBLE, WIRE & TUBE B 1 SHIELD, DEBRIS - RED B 1 WELD, SKID PLATE - RED CLAMP, #4 HOSE, STAINLESS (Not Shown) NUT, 1/4-20 HEX SERR. FLANGE X34 1 EXPANSION TANK X35 1 CAP (Not Shown) B 1 WELD, HOOD, IS5100 (Export Models; Domestic S/N: & ABOVE) B 1 GUARD, FLYWHEEL RH (Export Models) B 1 GUARD, FLYWHEEL LH (Export Models) B 1 WELD, MUFFLER GUARD (Export Models; Domestic S/N: & ABOVE) B 1 GUARD, HOOD LATCH (Export Models) WASHER, 1/4" SAE (Export Models; Domestic S/N: & ABOVE) X6 6 BOLT, 1/4-20 X 3/4" (Export Models; Domestic S/N: & ABOVE) NUT, 5/16-18 NYLOCK (Export Models; Domestic S/N: & ABOVE) WASHER, 5/16" SAE (Export Models; Domestic S/N: & ABOVE) X8 3 BOLT, 5/16-18 X 1" (Export Models; Domestic S/N: & ABOVE) X10 1 BOLT, 5/16-18 X 1-1/4" (Export Models; Domestic S/N: & ABOVE) NUT, 1/4-20 NYLOCK (Export Models; Domestic S/N: & ABOVE) X6 2 BOLT, 1/4-20 X 3/4" NUT, 1/4-20 SERRATED NUT, 5/16-18 LOCK (Export Models; Domestic S/N: & ABOVE) BUMPER, RUBBER, 5/16 (Export Models; Domestic S/N: & ABOVE) Footnotes 9

10 Hood, Bumper & Shields Group (All Models - S/N: & Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 10

11 Hood, Bumper & Shields Group (All Models - S/N: & Above) REF NO PART NO. QTY. DESCRIPTION WASHER, 1/2" SAE X14 4 BOLT, 1/2-20 X 1-3/4" GD5 YZ X10 4 BOLT, 1/2-20 X 1-1/4" GD5 YZ WASHER, 3/8" SAE X8 4 BOLT, 3/8-16 X 1" GD5 YZ NUT, 1/2-20 HEX NYLON LOCK X10 6 BOLT, 3/8-16 X 1-1/4" GD NUT, 3/8-16 HEX NYLOCK FLANGE B 2 PLATE, BUMPER MOUNT - RED B 1 WELD, BUMPER, SERVICE IS RED PLUG, PANEL, BLACK X4 4 SCREW, 1/4-20 X 1/2" ALLEN BH NUT, 1/4-20 NYLOCK FLANGE BOLT/WASHER ASM HOOD LATCH HOOD LATCH, IS BUMPER, RUBBER, 5/ WASHER, 1/4" SAE X6 2 BOLT, 1/4-20 X 3/4", GD B 1 WELD, MOUNT HOOD LATCH - RED WASHER, 5/16" SAE X8 16 BOLT, 5/16-18 X 1" GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE SPACER,.38 X.50 X B 1 WELD, BUMPER SIDE LH IS RED B 1 WELD, BUMPER SIDE RH IS RED FOAM BAFFLE, HOOD - LEFT B 1 WELD, CENTER BUMPER IS RED SPRING, HOOD LATCH X14 2 BOLT, 3/8-16 X 1-3/4" GD BOLT, 3/8-16 X 3/8", 1/2" SHOULDER PIN, LATCH, SPR LOADED-PULL ACT WASHER,.34 X 1.25 X 10 GA BODY CLIP, 5/16-18 X 1/2" DEEP SPACER,.38 X.50 X X6 2 BOLT, 5/16-18 X 3/4", CARRIAGE FOAM BAFFLE, HOOD - CENTER B 1 SHROUD, SUPPORT B 1 WELD, SHROUD CHANNEL - LH - RED (S/N: & BELOW) B 1 WELD, SHROUD CHANNEL, RH - RED (S/N: & BELOW) SHROUD, RUBBER IS5100Z was B 1 BAR, RUBBER SUPPORT SIDE Footnotes 11

12 Hood, Bumper & Shields Group (All Models - S/N: & Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 12

13 Hood, Bumper & Shields Group (All Models - S/N: & Above) REF NO PART NO. QTY. DESCRIPTION FOAM BAFFLE, HOOD - RIGHT CLAMP, 5/16 DOUBLE, WIRE & TUBE B 1 SHIELD, DEBRIS - RED B 1 WELD, SKID PLATE - RED CLAMP, #4 HOSE, STAINLESS (Not Shown) NUT, 1/4-20 HEX SERR. FLANGE X34 1 EXPANSION TANK X35 1 CAP B 1 WELD, HOOD - RED (S/N: & BELOW) B 1 GUARD, FLYWHEEL RH (EXPORT MODELS S/N: & BELOW) B 1 GUARD, FLYWHEEL LH (EXPORT MODELS S/N: & BELOW) B 1 WELD, MUFFLER GUARD B 1 GUARD, HOOD LATCH (EXPORT MODELS) WASHER, 1/4" SAE X6 6 BOLT, 1/4-20 X 3/4" GD5 YZ NUT, 5/16-18 NYLOCK (S/N: & BELOW) WASHER, 5/16" SAE (S/N: & BELOW) X8 3 BOLT, 5/16-18 X 1" (S/N: & BELOW) X10 1 BOLT, 5/16-18 X 1-1/4" (S/N: & BELOW) NUT, 1/4-20 HEX NYLOCK FLANGE X6 2 BOLT, 1/4-20 X 3/4" NUT, 1/4-20 SERRATED FLANGE NUT, 5/16-18 HEX NYLON LOCK BUMPER, RUBBER, 5/ FOAM, SOUND BAFFLE, LH B 1 WELD, SOUND SHIELD, LH - RED FOAM, SOUND BAFFLE, RH B 1 BRACKET, COOLANT RESERVOIR - RED GROMMET, 3/4" B 1 PLATE, SOUND SHIELD, RH - RED FOAM, SOUND BAFFLE B 1 PLATE, HOOD, SOUND SHIELD - RED SPACER,.52 X 1.00 X B 1 WELD, SHROUD CHANNEL - RH (S/N: & ABOVE) B 1 WELD, SHROUD CHANNEL - LH (S/N: & ABOVE) B 1 WELD, HOOD, IS5100Z (S/N: & ABOVE) Footnotes 13

14 Seat, Mount & Floor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 14

15 Seat, Mount & Floor Group REF NO PART NO. QTY. DESCRIPTION SEAT PLATE W/ DECALS, IS5100Z (Includes safety decals) BODY CLIP, 5/16-18 X 1/2" DEEP WASHER, 5/16" SAE NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) X8 10 BOLT, 5/16-18 X 1" GD NUT, 5/16-18 HEX NYLOCK FLANGE B 1 PLATE, FLOOR DETAIL - RED SWITCH, PLUNGER, N.C./N.C BUMPER, RUBBER 5/ SPACER,.38 X.50 X X48 1 BOLT, 3/8-16 X 6" GR5 YZ WASHER, 3/8" SAE WASHER, 2.00 X.390 X SPRING, COMP,.835 X.105 X COLLAR, 5/16" SET X32 2 BOLT, 3/8-16 X 4" GD5 YZ NUT, 3/8-16 HEX NYLON LOCK ROD, SEAT STOP B 1 WELD, SEAT MOUNT - RED 20a SEAT, LOW COMPANION (S/N: & ABOVE) 20b SEAT, DELUXE, GRAY (COMPLETE) (S/N: & BELOW) SAFETY WALK, X SAFETY WALK, X NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) NUT, 3/8-16 HEX NYLON FLANGE X1 1 SEAT BACK COVER (Not shown) X2 1 SEAT CUSHION (Not shown) X3 1 ARM REST, COMPANION (Not shown) X4 2 SLIDE RAILS (Not shown) X5 1 SEAT ADJ. TRACKS, (SEATS INC PS)(SV) (Not shown) Footnotes 15

16 Roll Bar & Seat Belt Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 16

17 Roll Bar & Seat Belt Group REF NO PART NO. QTY. DESCRIPTION 1-1 ROLL BAR TOP LOOP (See Drawing Note) PIN, Hitch, Black W/ Plastic Lanyard RUBBER BUMPER 4-6 * NUT 5-2 * BOLT 6-1 ROLL BAR POST, RH (See Drawing Note) 7-1 ROLL BAR POST, LH (See Drawing Note) 8-4 * BOLT ROLL BAR HARDWARE BAG (Includes hitch pins) SEAT BELT ASSEMBLY, Standard (Includes mounting hardware) SEAT BELT ASSEMBLY, Extra Long (Includes mounting hardware) X8 4 BOLT, 3/8-16 x 1" B 2 MOUNT, SEAT BELT - RED NUT, 3/8-16 Hex Nylock Flange WASHER, 3/8" SAE SCREW, 1/2-13 X 1" SHCS NUT, 1/2-13 NYLOCK FLANGE RUBBER WASHER 18-1 ROPS (Call x708 if replacing a ROPS) Footnotes * Not serviced. For replacement hardware, you must purchase the Roll Bar Hardware Bag (Ref. No. 9). 17

18 Seat Compartment Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 18

19 Seat Compartment Group REF NO PART NO. QTY. DESCRIPTION GROMMET, 1-1/ STRAP-BLACK RUBB 3-1 BATTERY, 12V (BCI58, 500 CCA) WASHER, 5/16" SAE X8 4 BOLT, 5/16-18 X 1" GD5 YZ NUT, 5/16-18 NYLOCK FLANGE WASHER, 1/4" SAE X6 2 BOLT, 1/4-20 X 3/4" GD5 YZ B 1 MOUNT, OIL FILTER - RED X14 4 BOLT, 3/8-16 X 1-3/4" GD CAP, 2-1/2" VENTED SPACER,.38 X.50 X WASHER, 3/8" USS NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 1/4 LOCK Footnotes 19

20 Fuel Supply Hose & Tank Replacement Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 20

21 Fuel Supply Hose & Tank Replacement Parts Group REF NO PART NO. QTY. DESCRIPTION GROMMET VALVE, Fuel Shut Off CLAMP, #4 Hose X26P5 1 HOSE, 3/8" FUEL, 26.50" FITTING, TEE, 3/8" Hose X3P5 1 HOSE, 3/8" FUEL, 3.50" (S/N: & Below) FITTING, 1/4" NPT, 90 Deg FILTER/WATER SEPARATOR ASSEMBLY, Complete X1 1 FUEL FILTER X2 1 O-RING SEAL (between filter and bowl) X3 1 BOWL X54 1 HOSE, 3/8" FUEL, 54.00" (S/N: & Below) X35 1 HOSE, 3/8" FUEL, X8 2 HOSE, 1/4" FUEL, 8.00" CLAMP, Hose ELBOW FITTING 14-1 SEE REF # SEE REF # HOSE ASSEMBLY 17-1 SEE REF # X33P5 1 HOSE, 1/4" FUEL, 33.50" X25 2 LOOM, 5/8" I.D., VENT TUBE, DIESEL KIT, FUEL TANK VENT LINE (Includes Ref Nos 1, 3, & 20) X5P5 1 HOSE, 3/8" FUEL, 5.5" (S/N: & Above) X56 1 HOSE, 3/8" FUEL, 56" (S/N: & Above) B 1 MOUNT, WATER SEPERATOR - RED (S/N: & Above) NUT, 3/8-16 HEX NYLOCK FLANGE (S/N: & Above) WASHER, 3/8 SAE (S/N: & Above) X6 4 BOLT, 3/8-16 X 3/4" GD5 YZ (S/N: & Above) Footnotes 21

22 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 22

23 Fuel Tank & Mount Group REF NO PART NO. QTY. DESCRIPTION WASHER, 5/16" SAE X8 8 BOLT, 5/16-18 X 1" GD NUT, 5/16-18 HEX NYLOCK FLANGE A 1 COVER, CONTROL PANEL LATCH, CONTROL PANEL A 1 PANEL, CONTROL - LH X4 8 SCREW, ALLEN HEAD, 1/4-20X1/ POWER, OUTLET - 12 VOLT WASHER, 5/16" LOCK X6 12 BOLT, 5/16-18 X 3/4" GRD CONTROL PANEL (See Instrument Panel Group) X1 2 GROMMET, FUEL GAUGE GAUGE, FUEL 12" TANK, FUEL, DIESEL, RH B 2 WELD, FUEL TANK MOUNT TANK, FUEL, DIESEL, LH FUEL CAP, 3.5", NON VENTED, DIESEL X10 1 PIN, COTTER, 1/8" X 1-1/4" (installed with head on the bottom) SCREW, Allen Head, #10-24 x 3/8" B 2 PLATE, BADGE, IS4500Z B 2 GUARD, TANK VALVE (not shown) CLIP, BODY 5/16-18 Footnotes 23

24 Instrument & Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 24

25 Instrument & Control Panel Group REF NO PART NO. QTY. DESCRIPTION A 1 CONTROL PANEL, IS5000Z RH - BLK SWITCH, BLADE ENGAGEMENT HANDLE, THROTTLE CONTROL (with knob) GUAGE, VOLTS HOUR METER GAUGE, WATER TEMPERATURE LIGHT, GLOW PLUG, 22MM AMBER LIGHT, WARNING, 22MM RED X1 1 KNOB RING, SWITCH RETAINER X6 2 SCREW, #10-24 X 3/4" SWITCH, Ignition, Complete DECAL, CONTROL PANEL PLATE, THROTTLE STOP (export model only) NUT, #10-24 HEX NYLON LOCK CABLE, THROTTLE CONTROL, 47.5" X3 1 COVER PLATE (not illustrated) X2 1 KEY, IGNITION (not illustrated) X1 1 KEY, SET OF TWO, IGN SWITCH, CAT ENG Footnotes 25

26 Engine & Radiator Accessories Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 26

27 Engine & Radiator Accessories Group REF NO PART NO. QTY. DESCRIPTION B 1 SUPPORT, AIR FILTER - RED WASHER, 5/16" SAE NUT, 5/16-18 HEX NYLOCK FLANGE X14 2 BOLT, 3/8-16 X 1-3/4" GD X10 8 BOLT, 5/16-18 X 1-1/4" GD5 YZ SENDER, WATER, TEMPERATURE, 3/8 NPT (Not shown) NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8" SAE X10 4 BOLT, 3/8-16 X 1-1/4" GD B 1 PLATE, AIR FILTER - RED X19B 1 FUEL FILTER ASSEMBLY (19B & 19C) X19C 1 FUEL FILTER ELEMENT ONLY B 1 WELD, AIR FILTER MOUNT B 1 BRACKET, MUFFLER IS * SHAFT, STUB, FLYWHEEL PLATE " AIR CLEANER ASSEMBLY (809670) HOSE, AIR FILTER IS MUFFLER, 3013C CAT DIESEL ENG SCREEN, FRONT,RAD, IS5000Z-DSL B 1 BRACKET, RADIATOR SCREEN - LH B 1 BRACKET, RADIATOR SCREEN - RH WASHER, 5/16" LOCK BOLT, 5/16-18 X 1/2" FLANGE, SPEC HOSE, UPPER RADIATOR CAT HOSE, LOWER RADIATOR - CAT PRESSURE CAP PETCOCK VALVE BOLT, M8 X 25MM BRACKET, AIR CLEANER ASSY AIR FILTER ELEMENT (SECONDARY) X32 1 AIR CLEANER DUST VALVE AIR FILTER ELEMENT (PRIMARY) CAP, A/C RAIN (809268) WASHER, 5/16" GD.9 FLAT WASHER, 3/8" GD.9 FLAT CLAMP, SS HOSE 2-3/4" X54 4 HOSE CLAMP A 1 BRACKET, THROTTLE - BLACK (Not Shown - S/N: & Below) CLAMP, BARREL, THROTTLE (Not shown - Throttle parts on engine) CLAMP, CONDUIT (Not shown - Throttle parts on engine) X4 2 SCREW, #10-24 X 1/2" ROUND PHILLIPS (Not shown - Throttle parts on engine) Footnotes * Order (1) & (1) when replacing

28 Engine & Radiator Accessories Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28

29 Engine & Radiator Accessories Group REF NO PART NO. QTY. DESCRIPTION WASHER, 1/4" LOCK (Not shown - Throttle parts on engine) NUT, #10-24 HEX NYLON LOCK (Not shown - Throttle parts on engine) NUT, M6-1.0 (Not shown - For Alternator) X11 1 FILTER, ENGINE OIL X8 2 BOLT, 5/16-18 X 1" GD5 YZ X7 1 OIL FILL CAP (Not shown) X8 1 SEAL, OIL FILL (Not shown) X9 1 SOLENOID, FUEL, 1 - POST (Not shown) X10 1 WASHER, FUEL SOLENOID (Not shown) X12 1 WATER PUMP (Not shown) X16 1 GASKET, WATER PUMP (Not shown) X17 1 THERMOSTAT (Not shown) X18 1 GASKET, THERMOSTAT (Not shown) X20 1 DIP STICK (Not shown) X21 1 PLUG, OIL DRAIN (Not shown) X22 1 WASHER, DRAIN PLUG (Not shown) X23 1 STARTER MOTOR (Not shown) X24 1 ALTERNATOR (Not shown) X25 1 BELT, FAN & WATER PUMP (Not shown) X26 1 FUEL PUMP (Not shown) X27 1 GASKET, FUEL PUMP (Not shown) X28 1 GLOW PLUG (Not shown) X34 1 TANK, EXPANSION, COMPLETE (Not shown) X35 1 CAP, TANK, EXPANSION (Not shown) X36 1 EXHAUST GASKET (Not shown) SWITCH, OIL PRESSURE (Not shown) X40 1 SWITCH, WATER TEMPERATURE (Not shown) X41 1 STARTER SOLENOID (Not shown) X42 1 SEAL, REAR MAIN (Not shown) X43 1 SEAL, FRONT MAIN (Not shown) X45 1 INDICATOR, AIR CLEANER (Not shown) X47 1 INJECTOR ASSEMBLY (Not shown) X48 1 WASHER, 4 HOLE (Not shown) X49 1 WASHER, SEALING (Not shown) X50 1 WASHER, CRUSH (Not shown) X55 1 GASKET, VALVE COVER (Not shown) X56 1 PARTS MANUAL, ENGINE (Not shown) SCREEN, SPARK ARRESTER (Not shown) A 1 BRACKET, THROTTLE - BLACK (Not Shown - S/N: & Above) SOLENOID, FUEL, 2 - POST (Not shown) CLAMP (Not Shown - Holds lower radiator hose #24) Footnotes * Order (1) & (1) when replacing

30 Engine & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 30

31 Engine & Mount Group REF NO PART NO. QTY. DESCRIPTION WASHER, 5/16" SAE NUT, 3/8-16 HEX NYLOCK FLANGE X8 4 BOLT, 3/8-16 X 1" GD5 YZ WASHER, 1/2" USS WASHER, 3/8" SAE X8 5 BOLT, 5/16-18 X 1" GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE SPACER,.38 X.50 X SPACER,.38 X.62 X WASHER, 5/16" LOCK BOLT, M X 16MM GD BOLT, M X 30MM GD X6 7 BOLT, 5/16-18 X 3/4" GD SPACER,.39 X 1.00 X WASHER,.39 X 2.50 X X24 1 BOLT, 3/8-16 X 3" GD5 YZ ISO-MOUNT, REAR B 1 WELD,MOTOR MOUNT, UPPER - RED 19-1 * ENGINE,CAT DIESEL#3013C, TIER 3 (S/N: & Below) ISO-MOUNT, ENGINE X18 2 BOLT, 3/8-16 X 2-1/4" GD5 YZ B 1 WELD, RADIATOR MOUNT - RED MOUNT,ISO,TOP,RAD 5000Z-DIESEL B 1 MOUNT, RADIATOR, ENGINE - RED (2 piece) MOUNT, ISO, BOTTOM, RAD 5000Z-DIESEL B 1 MOUNT, RADIATOR, ENGINE - RED BOLT, 5/16-18 X 1/2" FLANGE, SPEC 28a ** RADIATOR,5000Z,DIESEL (S/N: & Below) 28b RADIATOR, IS5100Z, DIESEL (Includes #'s 39-41) (S/N: & Above) ** SHROUD, RADIATOR, 5000Z-DIESEL (S/N: & Below) BOLT, M X 25MM WASHER, LOCK, 10MM WASHER,.41 X 1.75 X SEAL, RADIATOR LOWER B 1 PLATE, RETAINING OUTER - RED B 1 PLATE, RETAINING - RED 36-1 * ENGINE, CAT DIESEL, TIER 4 (S/N: & Above) TIE WRAP, 24" LONG (Not Shown) WASHER,.390 X 1.50 X.109, YZ X1 1 RADIATOR ONLY (Not Shown - S/N: & Above - SV) X2 1 SHROUD, RADIATOR (Not Shown - S/N: & Above - SV) X3 1 CAP, RADIATOR (Not Shown - S/N: & Above - SV) Footnotes * See your local Caterpillar distributor for parts & service. ** & replaced together by

32 PTO Clutch & Anchor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 32

33 PTO Clutch & Anchor Group REF NO PART NO. QTY. DESCRIPTION CLUTCH ANCHOR PAD WASHER, 5/16" SAE X8 5 BOLT, 5/16-18 X 1" GD X2P5 1 HOSE, 3/8" PUSH-LOCK, 2.5" WASHER 3/8" SAE SPACER,.51 X 1.75 X B 1 MOUNT, IDLER SPRING SPRING-EXTN 1.040ODX LG.105WIRE D PULLEY, IDLER DOUBLE-A NUT, 1/2-13 HEX NYLON LOCK BUSHING, FLANGE, 7/8" X 1" L SLEEVE, A-ARM PIVOT - LONG WASHER, 1/2" SAE NUT, 3/8-16 SIDE LOCK X24 1 BOLT, 3/8-16 X 3" GD NUT, 3/8-16 HEX LG. SERR FLG NUT, 3/8-16 NYLOCK FLANGE GREASE FITTING, 1/4-28, 90 DEGREE B 1 WELD, CLUTCH BELT IDLER CLUTCH WARNER,1-1/4"GT300IXR WASHER,.34 X 1.25 X10 GA NUT, 5/16-18 HEX NYLOCK FLANGE SPACER,.515 X X.375 (S/N: & Above) BOLT, CRANKSHAFT, 1/2-20 X 1-3/4" GD8 YZ (S/N: & Above) BELT, HA X 36.6, SET X32 1 BOLT, 3/8-16 X 4" GD5 YZ ANCHOR, CLUTCH X2 1 KEY, 1/4" SQ. X 3" BOLT, CRANKSHAFT, 7/16 X 1-1/2" (S/N: & Below) SPACER,.45 X 1.88 X.38 (S/N: & Below) Footnotes 33

34 Pump Mount & Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 34

35 Pump Mount & Drive Group REF NO PART NO. QTY. DESCRIPTION NUT, 1/2-13 HEX JAM WASHER, FRAME RETAINING B 1 WELD, PUMP PLATE IS RED SNAP RING, INTERNAL BEARING, BALL 11/16X1-9/16X15/ INSERT, BEARING SPACER,.52 X 1.00 X WASHER, 1/2" SAE X26 2 BOLT, 1/2-13 X 3-1/4" GD NUT, 1/2-20 HEX NYLOCK PULLEY, A SECTION, 4" IDLER X32 4 BOLT, 1/2-20 X 4" GD5 YZ BELT, 66.5" # , SET NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 3/8-16 HEX SERRATED FLANGE X16 1 BOLT, 3/8-16 X 2" GD5 YZ SPACER,.52 X.99 X 2.55, SS BUSHING, BRASS, 1.25X1X WASHER,.50 X 1.75 X X36 1 BOLT, 1/2-13 X 4-1/2" GD5 YZ SPACER,.52 X 1.00 X B 1 WELD, IDLER ARM X3 1 HOSE, 1/2" PUSH-ON 3" PULLEY, Pump Drive SPRING, EXTENSION, SWIVEL END PULLEY, PUMP DRIVE (S/N: & Below) KEY, 5/16" SQ RD ENDS, 1.46 LG Was X KEY, 5MM SQ. X 25MM BUSHING, 17MM, HQ X8 4 BOLT, 1/4-20X1" PAD, RUBBER ASSM, PULLEY IDLER (Includes Ref Nos 4-6 & 11) SET SCREW, 5/16-18 X 3/8, KNURL, W/PATCH PULLEY, 5.75" OD X 1.375" BORE, DOUBLE A (S/N: & Above) Footnotes 35

36 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 36

37 Motion Control Group REF NO PART NO. QTY. DESCRIPTION X6 6 BOLT, 5/16-18 X 3/4" GD X8 2 BOLT, 5/16-18 X 1" GD5 YZ NUT, M SERR. FLANGE, CZ (S/N: & BELOW) NUT, 5/16-18 HEX NYLOCK FLANGE BOLT, 3/8-16 X 1-1/4 SHCS NUT, 3/8-16 HEX NYLON LOCK NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) X14 2 BOLT, 5/16-18 X 1-3/4 TFL, GD5 YZ NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) NUT, 3/8-24 HEX, LH BEARING, FLANGE B 2 WELD,PLATE,NEUTRAL CONTROL BALL JOINT, 3/8-24 MALE NUT, M NYLON LOCK, CZ WASHER, 3/8" SAE BOLT, 5/16-24 X 4.25" GD5 YZ SPRING, REVERSE RETURN BALL STUD 10MM 5/16-18 X 3/4" (S/N: & ABOVE) NUT, 5/16-24 HEX NYLON LOCK NUT, 5/16-24 HEX CLEVIS, 5/16-24, STEEL X8 2 PIN, CLEVIS, 5/16" X X10 2 PIN, COTTER, 1/8" X 1-1/ NUT, 3/8-16 HEX NYLOCK FLANGE BEARING, BRONZE FLANGE, 3/ NUT, 1/4-20 HEX NYLOCK FLANGE X14 4 BOLT, 3/8-16 X 1-3/4" GD X10 4 BOLT, 5/16-18 X 1-1/4" GD5 YZ DAMPENER (S/N: & BELOW) BALL STUD 10MM 5/16-18 X 1/2" (S/N: & ABOVE) BOLT, M X 35MM, GD8.8 (S/N: & BELOW) GRIP, FOAM, 3/4" ID, 16" LONG A 2 MOUNT, CONTROL ARM - BLK A 2 MOUNT, CONTROL ARM - BLK B 1 WELD, HANDLE MOTION CONTROL, LH - RED (S/N: & ABOVE) B 1 WELD, HANDLE MOTION CONTROL, RH - RED (S/N: & BELOW) B 2 CONTROL ROD, IS5000Z ROD END, 3/8-24 LH FEMALE ARM, PUMP CONTROL (21 SERIES) LINK, ADJUSTABLE, SHORT SPACER,.39 X.75 X.38 Footnotes 37

38 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 38

39 Motion Control Group REF NO PART NO. QTY. DESCRIPTION X16 2 BOLT, 3/8-16 X 2" GD5 YZ B 1 WELD, CONTROL SHAFT - RH - RED B 1 WELD, CONTROL SHAFT - LH - RED SWITCH, PLUNGER, N.O X6 4 SCREW, #10-24 X 3/4" ROUND SLOTTED NUT, #10-24 HEX NYLON LOCK NUT, 3/8-24 HEX X14 2 BOLT, 1/4-20 X 1-3/4" GD5 YZ WASHER, 5/16" USS B 1 PLATE, RETURN TO NEUTRAL - RED X8 2 BOLT, 3/8-16 X 1" GD5 YZ X12 2 BOLT, 3/8-16 X 1-1/2" GD5 YZ DAMPENER, CONTROL (S/N: & ABOVE) SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK Footnotes 39

40 Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 40

41 Hydraulic Group REF NO PART NO. QTY. DESCRIPTION HOSE ASSEMBLY (27) HP, 45 & 90 ENDS, LH HOSE ASSEMBLY (29) HP, 45 & 90 ENDS LH HOSE ASSEMBLY (9) LP, ST & 45 ENDS HOSE ASSEMBLY (16.5) LP, ST & ST ENDS HOSE ASSEMBLY (64) LP, 45 & 45 ENDS HOSE ASSEMBLY (64) LP, ST & 45 ENDS HOSE ASSEMBLY (21.5) LP, ST & 90 ENDS HOSE ASSEMBLY (24.5) LP, ST & 45 ENDS HOSE ASSEMBLY (15) LP, ST & ST ENDS HOSE ASSEMBLY (7) LP, 4 ST & 45 ENDS FITTING, #8 JIC - #8 O-RING, 90 DEG FITTING, #8 JIC - 1/2" NPT, STRAIGHT FITTING T JIC # FITTING, #8 JIC - #10 O-RING, 45 DEG HYDRALIC FITTING, MALE ELBOW OIL COOLER 1.5" X 8.5" X CAP, 2-1/2" VENTED HYDRAULIC RESERVIOR PLUG, 1/2" NPT, SQUARE HEAD FILTER HEAD X1 1 FILTER, HYDRAULIC WHEEL MOTOR, MB 25 SERIES X2 2 KEY X3 2 NUT, CASTLE, PUMP, HYDROSTATIC - PW-1ACC PUMP, HYDROSTATIC - PW-1DCC HOSE ASSEMBLY (27) HP, 45 & 90 ENDS, RH HOSE ASSEMBLY (29) HP, 45 & 90 ENDS RH X16 2 PIN, COTTER, 1/8" X 2" Footnotes 41

42 Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 42

43 Parking Brake Group REF NO PART NO. QTY. DESCRIPTION B 1 BRACKET, SWITCH MOUNT - RED X6 2 BOLT, 1/4-20 X 3/4" GD5 YZ NUT, 1/4-20 HEX SERR. FLANGE CABLE, PARKING BRAKE SPRING, BRAKE WASHER, 5/16" SAE NUT, 5/16-24 HEX NYLON LOCK B 2 BRAKE, CABLE LINK - RED NUT, 3/8-16 HEX NYLOCK FLANGE X6 4 BOLT, 3/8-16 X 3/4" GD5 YZ SPACER,.39 X 1.00 X X16 2 BOLT, 3/8-16 X 2" GD5 YZ SPACER,.38 X.50 X BEARING, BRONZE FLANGE, 3/ B 1 WELD, PIVOT HANDLE MOUNT - RED B 1 WELD, SHAFT BRAKE LEVER - RED GRIP, BLACK FLEXIBLE B 1 HANDLE, BRAKE LEVER A 1 PIVOT, LINKAGE MOUNT WELDMENT - BLK SWITCH, PLUNGER, NO/NC SNAP-IN HUB, BRAKE (S/N: & BELOW) WASHER, 3/8" SAE NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) NUT, 3/8-16 HEX SERRATED FLANGE X16 1 BOLT, 3/8-16 X 2" GD5 TFL CZ X12 2 BOLT, 1/4-20 X 1-1/2", GD NUT, 1/4-20 HEX SIDE LOCK CALIPER, MECHANICAL (S/N: & BELOW) X32 4 BOLT, 1/2-13 X 4 GD5 YZ NUT, 1/2-13 HEX JAM BALL JOINT, 5/16-24, FEMALE SPRING, COMPRESSION NUT, 5/16-24 HEX WASHER, 5/16" USS X8 4 BOLT, 5/16-18 X 1" GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE COMPACT CALIPER, AUSCO (86978) (S/N: & ABOVE) WHEEL HUB, COMPACT CALIPER (86720) (S/N: & ABOVE) NUT, 1/2-13 HEX NYLON LOCK Footnotes 43

44 Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 44

45 Rear Suspension Group REF NO PART NO. QTY. DESCRIPTION X18 2 BOLT, 1/2-13 X 2-1/4" GD5 YZ NUT, 1/2-13 HEX SIDE LOCK X24 4 BOLT, 1/2-20 X 3" GD5 YZ NUT, 1/2-13 HEX NYLOCK FLANGE GR8 YZ (Torque to 110 ft lbs) WASHER, 1/2" SAE X52 6 BOLT, 1/2-13 X 6-1/2" GD8 YZ SPACER,.52 X 1.00 X SPACER,.52 X 1.00 X GREASE FITTING, 1/4-28 STRAIGHT (not shown) X26 8 BOLT, 1/2-13 X 3-1/4" ALLEN HEAD B 1 SHIM, CABLE ANCHOR - LH - RED B 1 SHIM, CABLE ANCHOR, RH - RED (not shown) SHIM, CAMBER - PLATED X16 2 BOLT, 1/2-13 X 2" GD5 YZ X14 4 BOLT, 1/2-20 X 1-3/4" GD5 YZ SHOCK, REAR, IS SHOCK/SPRING ASSEMBLY, IS5000 (2006) 18 * ASSM, A-ARM WITH BEARINGS A 2 MOUNT, A-ARM ADJUSTABLE - BLK B 1 WELD, MOTOR MOUNT, LH - RED B 1 WELD, MOTOR MOUNT, RH - RED (not shown) NUT, 1/2-20 HEX NYLON LOCK X20 4 BOLT, 1/2-20 X 2-1/2" GD5 YZ SPACER,.52 X 1.00 X BELLEVILLE WASHER X.512 X.138 YZ Footnotes to the bearing styles please order kit# When updating cast a-arms from rubber bushing styles 45

46 Deck Lift Group (S/N: & Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 46

47 Deck Lift Group (S/N: & Below) REF NO PART NO. QTY. DESCRIPTION X14 1 BOLT, 1/2-20 X 1-3/4" GD5 YZ B 1 WELD, DECK ADJUST LINK B 2 ANCHOR, EYEBOLT RUBBER, FOOT PEDAL GREASE FITTING, 1/4-28 STRAIGHT SHIM, 1.0 X 1.5 X PIN, ROLL, 3/16" X 1-1/2" PLN WASHER, 1/2" GD9 YZ SPACER,.52 X 1.00 X SPACER,.51 X.75 X BALL JOINT, 1/2-20, MALE X32 4 BOLT, 1/2-13 X 4" GD5 YZ EYE BOLT, 3/8-16 X 8", 1" EYE NUT, 3/8-16 HEX SPACER,.52 X 1.00 X ROD, DECK LIFT OUTER NUT, 1/2-13 HEX NYLON LOCK B 1 WELD, DECK LIFT PEDAL - RED X24 2 BOLT, 1/2-20 X 3" GD5 YZ NUT, 1/2-20 HEX NYLON LOCK SPRING, DECK LIFT ASSIST B 2 LINK, DECK LIFT - RED NUT, 1/2-20 HEX JAM B 1 WELD, DECK LIFT LEVER, LH B 1 WELD, DECK LIFT LEVER, RH (not shown) ROD, DECK LIFT INNER X10 4 BOLT, 3/8-16 X 1-1/4" GD NUT, 3/8-16 HEX NYLOCK FLANGE B 2 LINK, SPRING BUSHING, DECK PIVOT WASHER,.39 X 2.00 X X WASHER, 3/8" SAE X16 2 BOLT, 3/8-16 X 2" GD5 YZ X18 2 BOLT, 1/2-13 X 2-1/4" GD5 YZ B 1 WELD, LIFT SHAFT, IS5000Z - RED B 1 WELD, ROD DECK LIFT WASHER, 5/16" SAE X6 2 BOLT, 5/16-18 X 3/4" GD NUT, 5/16-18 HEX NYLOCK FLANGE SPRING, EXTENSION BUSHING, 1.00 X 1.13 X 1.38, PLASTIC Footnotes 47

48 Deck Lift Group (S/N: & Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 48

49 Deck Lift Group (S/N: & Below) REF NO PART NO. QTY. DESCRIPTION ASSM, REAR DECK LIFT LH ASSM, REAR DECK LIFT RH (not shown) KNOB, PLASTIC, 1/ B 1 WELD, DECK LIFT LEVER, LH - RED B 1 WELD, DECK LIFT LEVER, RH - RED (not shown) PIN, COTTERLESS WASHER, 3/8" GD.9 FLAT WASHER, 1/2" SAE Footnotes 49

50 Deck Lift Group (S/N: & Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 50

51 Deck Lift Group (S/N: & Above) REF NO PART NO. QTY. DESCRIPTION X14 1 BOLT, 1/2-20 X 1-3/4" GD5 YZ B 1 WELD, DECK ADJUST LINK B 2 ANCHOR, EYEBOLT RUBBER, FOOT PEDAL GREASE FITTING, 1/4-28 STRAIGHT WASHER,.390 X 1.50 X BOLT, 3/8-16 X 3/4, GD5, YZ WITH PATCH WASHER, 1/2" GD9 YZ SPACER,.52 X 1.00 X SPACER,.51 X.75 X BALL JOINT, 1/2-20, MALE X32 2 BOLT, 1/2-13 X 4" GD5 YZ EYE BOLT, 3/8-16 X 8", 1" EYE NUT, 3/8-16 HEX SPACER,.52 X 1.00 X ROD, DECK LIFT OUTER NUT, 1/2-13 HEX NYLON LOCK B 1 WELD, DECK LIFT PEDAL - RED X24 2 BOLT, 1/2-20 X 3" GD5 YZ NUT, 1/2-20 HEX NYLON LOCK SPRING, DECK LIFT ASSIST B 2 LINK, DECK LIFT - RED NUT, 1/2-20 HEX JAM A 1 WELD, DECK LIFT LEVER, LH - BLK A 1 WELD, DECK LIFT LEVER, RH - BLK (not shown) ROD, DECK LIFT INNER X10 4 BOLT, 3/8-16 X 1-1/4" GD NUT, 3/8-16 HEX NYLOCK FLANGE B 2 LINK, SPRING BUSHING, DECK PIVOT WASHER,.39 X 2.00 X X WASHER, 3/8" SAE X16 2 BOLT, 3/8-16 X 2" GD5 YZ X18 2 BOLT, 1/2-13 X 2-1/4" GD5 YZ B 1 WELD, LIFT SHAFT, IS5000Z - RED B 1 WELD, ROD DECK LIFT WASHER, 5/16" SAE X6 2 BOLT, 5/16-18 X 3/4" GD NUT, 5/16-18 HEX NYLOCK FLANGE SPRING, EXTENSION BUSHING, 1.00 X 1.13 X 1.38, PLASTIC Footnotes 51

52 Deck Lift Group (S/N: & Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 52

53 Deck Lift Group (S/N: & Above) REF NO PART NO. QTY. DESCRIPTION ASSM, REAR DECK LIFT LH ASSM, REAR DECK LIFT RH (not shown) KNOB, PLASTIC, 1/ B 1 WELD, DECK LIFT LEVER, LH - RED B 1 WELD, DECK LIFT LEVER, RH - RED (not shown) PIN, COTTERLESS WASHER, 3/8" GD.9 FLAT WASHER, 1/2" SAE X24 2 BOLT, 1/2-13 X 3" GD5 YZ Footnotes 53

54 Gearbox Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 54

55 Gearbox Group REF NO PART NO. QTY. DESCRIPTION GEARBOX, RIGHT ANGLE, 1: PULLEY, SPINDLE, BH BUSHING, TAPERED HUB PULLEY, GEARBOX INPUT X16 3 BOLT, 1/2-13 X 2", CARRIAGE BOLT, 1/2-13 X 7", CARRIAGE WASHER, FRAME RETAINING NUT, 1/2-13 HEX NYLON LOCK WASHER, 5/16" SAE WASHER, 5/16" LOCK X8 8 BOLT, 5/16-18 X 1" GD5 YZ KEY,.250 SQ. X 1, ROUND END X8 4 BOLT, 1/4-20 X 1", GD B 2 WELD, MOUNT, GEAR BOX - RED Footnotes 55

56 Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 56

57 Wheels & Tires Group REF NO PART NO. QTY. DESCRIPTION TIRE ASSY, 13 X 6.5 SILVER (Includes Ref No. 2-5 & 14) TIRE, Front, 13 x 6.5 x X1 2 WHEEL ASSEMBLY, for 13 x 6.5 x 6 Tires, Complete (Includes Ref No. 4 & 5) SX2 4 BEARING, Taper Roller (2 per tire) SX3 4 GREASE SEAL (2 per tire) ADAPTER, CASTER AXLE, CZ (2 per tire) X72 2 BOLT, 1/2-13 X 9" GD5 YZ NUT, 1/2-13 HEX NYLON LOCK TIRE ASSM, 26X , SOLID (S/N: & Below) X1 2 TIRE, Rear, 26 x 12 x WHEEL ASSEMBLY, 12 x 8.5 (S/N: & Below) BOLT, WHEEL LUG, 1/2" X 1-5/ WASHER, 1/2" SAE SX4 2 BEARING, RACE (Not Shown) TIRE ASM, 26X , 9.5 WIDE WHEEL (S/N: & Above) X1 2 Wheel, 12 X 9.5", 5 Hole (S/N: & Above) Footnotes 57

58 Decals - Brand NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 58

59 Decals - Brand REF NO PART NO. QTY. DESCRIPTION DECAL, FERRIS, FRONT, 6.75 X DECAL, FERRIS LOGO, 9-3/ DECAL, BADGE, IS5100, RH DECAL, BADGE, IS5100, LH DECAL, 61" (61" DECK) DECAL, 72" (72" DECK) DECAL, CAT DIESEL POWER Footnotes 59

60 Decals - Safety & Operation NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 60

61 Decals - Safety & Operation REF NO PART NO. QTY. DESCRIPTION DECAL, CONTROL PANEL, IS5000Z DECAL, CONTROL PANEL, IS5100Z (Hydraulic Lift Models) DECAL, MAIN SAFETY DECAL, PRIMING INSTRUCTIONS DECAL, DANGER, FIRE DECAL, DANGER, FIRE (SP) DECAL, WARNING, PINCH POINT DECAL, WARNING, HAND IN PULLEY DECAL, WARNING NLA - DECAL, WARNING, OVERHANG, ROPS (SP) DECAL, WARNING NLA - DECAL, WARNING & CAUTION, ROPS (SP) DECAL, HEIGHT OF CUT, IS5000Z DECAL, GREASE DAILY DECAL, OIL RESERVOIR DECAL, BELT & BLADE, IS5000Z Footnotes 61

62 Decals - Safety & Operation - Export NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 62

63 Decals - Safety & Operation - Export REF NO PART NO. QTY. DESCRIPTION DECAL, CONTROL PANEL, IS5000Z DECAL, MAIN SAFETY, ANSI CE DECAL, PRIMING INSTRUCTIONS DECAL, HAND IN FLAME DECAL, DANGER, CE DECAL, PINCH POINT, CE DECAL, DANGER, MOWER DECK, ANSI EXP DECAL, SAFETY, CE ROPS, OBS DECAL, SAFETY, CE ROPS, OBS DECAL, SAFETY, CE ROPS DECAL, SAFETY, CE ROPS DECAL, HEIGHT OF CUT, IS5000Z DECAL, GREASE DAILY DECAL, OIL RESERVOIR DECAL, BELT & BLADE, IS5000Z DECAL, FIRE ANSI EXPORT DECAL, PARKING BRAKE SYMBOLS DECAL, DANGER DISCHARGE ANSI EXP Footnotes 63

64 61" & 72" Mower Deck - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart (5100/72CE) (5100/72RCE) (5100/72RCE) (5100/72CE) (5100/61R) (5100/61RCE) (5100/61RCE) (5100/72) (5100/72R) 64

65 61" & 72" Mower Deck - Hanger Chains REF NO PART NO. QTY. DESCRIPTION WASHER, 1/2" SAE NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 1/2-20 HEX NYLON LOCK WASHER 3/8" SAE NUT, 1/2-13 HEX NYLON LOCK NUT, 3/8-16 HEX LG. SERR FLG WASHER 3/8" SAE CLEVIS, 1/2-20, STEEL BOLT, 1/2-20 X 2-1/2, FLT x14 4 BOLT, 3/8-16 X 1-3/4" GD HANGER, FRONT DECK - 4 LINK x14 6 BOLT, 3/8-16 X 1-3/4" GD NUT, 3/8-16 HEX LG. SERR FLG X20 2 BOLT, 1/2-20 X 2-1/2 GD x3 2 CHAIN, 5/16" GD30, 3 LINKS ROUND. PIN ANCHOR SHACKLE NUT, 1/2-20 HEX JAM NUT, 3/8-16 HEX NYLON LOCK X5 2 CHAIN, 5 LINKS NUT, 3/8-16 HEX NYLOCK FLANGE CAPSCREW-HEX HD 7/16-14X2.000 G8 BLK WASHER-0.437(0.47IDX0.94ODX.11THK) BLK NUT-HEX FLANGE 7/16-14 TWO WAY LK GA BLK Footnotes (5100/72CE) (5100/72RCE) (5100/72RCE) (5100/72CE) (5100/61R) (5100/61RCE) (5100/61RCE) (5100/72) (5100/72R) 65

66 61" Mower Deck - Deflector & Shield - Rear Discharge NOTE: Unless noted otherwise, use the standard hardware torque specification chart (5100/61RCE) (5100/61RCE) (5100/61R) 66

67 61" Mower Deck - Deflector & Shield - Rear Discharge REF NO PART NO. QTY. DESCRIPTION DEFLECTOR, RUBBER B 1 PLATE, RETAINING - RED B 1 PLATE, SHIELD - RED NUT, 5/16-18 HEX NYLOCK FLANGE x8 4 CARRIAGE BOLT 5/16-18 X 3/ x10 3 CARRIAGE BOLT 5/16-18 X 3/4 Footnotes (5100/61RCE) (5100/61RCE) (5100/61R) 67

68 61" & 72" Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge NOTE: Unless noted otherwise, use the standard hardware torque specification chart (5100/72RCE) (5100/72RCE) (5100/61RCE) (5100/61R) (5100/61RCE) (5100/72R) 68

69 61" & 72" Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge REF NO PART NO. QTY. DESCRIPTION DECK SHELL W/DECALS, 61" RD - DOMESTIC DECK SHELL W/DECALS, 61" RD - EXPORT DECK SHELL W/DECALS, 72" RD BLADE, 21" (61" Models) S 1 BLADE, 25" (SET OF THREE) (72" Models) ASSM, SPINDLE, BOTTOM MOUNT B 1 GUARD, 61" LH - RED (61" Models) B 1 GUARD, DECK - LH - RED (72" Models) B 1 GUARD, 61" RH - RED (61" Models) B 1 GUARD, DECK - RH - RED (72" Models) NUT, 3/8-16 HEX NYLOCK FLANGE B 1 BAFFLE, BLOWOUT, RH (61" Export Models) B 1 BAFFLE, BLOWOUT, RH (72" Export Models) B 1 BAFFLE, BLOWOUT, LH (61" Export Models) B 1 BAFFLE, BLOWOUT, LH (72" Export Models) WASHER, 5/8" GRADE 8, YZ x14 3 BOLT, 5/8-11 X 1-3/4 GR SPACER,.39 X.75 X NUT, 5/16-18 HEX NYLOCK FLANGE (Export Models) BOLT, 5/16-18 X 3/4" FLANGE (Export Models) x10 18 BOLT, 3/8-16 X 1-1/4", FLANGE BODY CLIP, 5/16-18 X 1/2" DEEP WASHER, 5/16" SAE x6 6 BOLT, 5/16-18 X 3/4" GD BLADE, 21", SAND (61" Export Models) BLADE, 25", SAND (72" Export Models) A 1 BAFFLE, REINFORCEMENT - BLK (Export Models) Footnotes (5100/72RCE) (5100/72RCE) (5100/61RCE) (5100/61R) (5100/61RCE) (5100/72R) 69

70 61" Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 70

71 61" Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge REF NO PART NO. QTY. DESCRIPTION KIT, DISCHARGE CHUTE, 61/72, FERRIS RED NUT, 3/8-16 HEX NYLOCK FLANGE B 1 WELD, FRAME, CHUTE, 61 - RED CHUTE, DISCHARGE, RUBBER, 61/72, BENT A 1 SUPPORT, DISCHARGE CHUTE - BLK X10 3 BOLT, 3/8-16 X 1-1/4 GD NUT, 5/16-24 HEX NYLON LOCK ROD MOUNT, CHUTE 61" NUT, 5/16-18 HEX NYLOCK FLANGE BOLT, 5/16-18 X 3/4 FLANGE B 1 GUARD, 61" RH - RED B 1 GUARD, 61" LH - RED DECK SHELL W/DECALS, 61" - IS CLIP, BODY, 5/16-18 FOR 7 GA WASHER, 5/16 SAE X6 6 BOLT, 5/16-18 X 3/4 GD ASSM, SPINDLE, BOTTOM MOUNT X10 18 BOLT, 3/8-16 X 1-1/4", FLANGE BLADE, WASHER, 5/8" GRADE 8, YZ X14 3 BOLT, 5/8-11 X 1-3/4" GD A 1 PLATE, DEFLECTOR - BLK X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE Footnotes 71

72 61" & 72" Mower Deck - Pulleys, Belt & Idler Arm - Rear Discharge NOTE: Unless noted otherwise, use the standard hardware torque specification chart (5100/61R) (5100/72R) (5100/72RCE) (5100/61RCE) (5100/72RCE) (5100/61RCE) 72

73 61" & 72" Mower Deck - Pulleys, Belt & Idler Arm - Rear Discharge REF NO PART NO. QTY. DESCRIPTION 1a PULLEY, SPINDLE, BH72 (All 61" Models; 72" Models - S/N: & Above) 1b PULLEY, SPINDLE, BH78 (72" Models - S/N: & Below) BUSHING, TAPERED HUB BUSHING, FLANGE *PULLEY, FLAT IDLER, 6-3/4" *If not present, order washer and shield PLUG, HOLE 2-1/8 6a B 1 WELD, IDLER ARM - RED (All 61" Models; 72" Models - S/N: & Above) 6b ASSM, IDLER ARM - BLK A (SV) (72" Models - S/N: & Below) (Includes Bushings & grease fittings.) SPACER,.52 X 1.00 X SPACER,.52 X 1.00 X WELD, MOUNT, IDLER WASHER, 1/2" USS WASHER, 1/2" SAE x24 2 BOLT, 1/2-20 X 3" GD NUT, 1/2-20 HEX NYLON LOCK x20 1 BOLT, 1/2-20 X 2-1/2" GD x36 1 BOLT, 1/2-13 X 4-1/2" GD NUT, 1/2-13 HEX NYLON LOCK SPRING, EXTENSION, SWIVEL END x8 6 BOLT, 1/4-20 X 1" GD KEY 1/4 SQ X 1-1/2 LONG GREASE FITTING, 1/4-28 STR 21a x10 3 BOLT, 3/8-16 X 1-1/4" GD5 (61" Models) 21b x14 1 BOLT, 3/8-16 X 1-3/4" TFL (72" Models) NUT, 3/8-16 HEX LG. SERR FLG 23a NUT, 3/8-16 HEX SIDE LOCK (61" Models) 23b NUT, 3/8-16 HEX NYLON LOCK (72" Models) 24a BELT, 5V-SEC, EL, LRG ARAMID, WRPD (61" Models) 24b BELT, DECK 72" (72" Models) SPACER,.515 X 1.00 X B 1 MOUNT, IDLER SPRING (61" Models) SHIELD, PULLEY BEARING Footnotes (5100/61R) (5100/72R) (5100/72RCE) (5100/61RCE) (5100/72RCE) (5100/61RCE) 73