Parts Manual. ProCut 20 Series 3-Wheel Riding Mower Serial No & Above. Models: H2220K R52 R61

Transcription

1 Parts Manual ProCut 20 Series 3-Wheel Riding Mower Serial No & Above Models: H2220K R52 R61 Ferris Industries 5375 North Main Street Munnsville, NY USA Revision 07 Rev. Date: 5/2006

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3 Table Of Contents MODEL COMPONENTS PAGE Steering Group... 4 Seat & Mount Group... 6 Fuel Supply Hose & Tank Replacement Part Group... 8 Fuel Tank & Mount Group Instrument & Control Panel Group Engine Accessories Group - Kohler Engine & PTO Group - Kohler Transaxle Drive Group Motion Control Group - Engine Deck Motion Control Group - Trailer Hydraulic Group Parking Brake Group Deck Lift Group Transaxle & Mount Group Tire & Wheel Group Decal Group - Brand & Model Decal Group - Safety & Operation Operator Presence Group " Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge " Mower Deck - Pulleys, Belt & Idler Arm " & 61" Mower Deck - Rollers & Casters " Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge " Mower Deck - Pulleys, Belt & Idler Arm Electrical Schematics - Kohler (S/N: & below) Electrical Schematics - Kohler (S/N: & above) Torque Specification Chart... Inside Back Cover

4 Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094STR0 4

5 Steering Group REF NO. PART NO. QTY. DESCRIPTION GRIP, Foam B 1 STEERING HANDLE NUT, 3/8-16 Hex Nylon Lock X12 1 BOLT, 3/8-16 x 1-1/ COLLAR, 1" Split BUSHING, Flange SHAFT, Steering Sprocket CONNECTOR, #40 Chain Link X31 2 CHAIN, #40 Roller, 31 Links TURNBUCKLE X35 1 CHAIN, #40 Roller, 35 Links B 1 MOUNT, Steering Tire CAP NUT, 3/4-16 Hex Slotted X10 1 COTTER PIN, 1/8" X 1-1/4" WASHER, 3/4" SAE BEARING, Tapered Roller HUB, Steering GREASE FITTING GREASE SEAL X10 4 BOLT, 1/2-20 x 1-1/ X24 1 BOLT, 5/8-11 x WASHER, 5/8" SAE BEARING, Roller WASHER, Chain B 1 MOUNT, Chain Roller NUT, 5/8-11 Hex Jam Nylon Lock NUT, 5/16-18 Hex Nylon Lock X6 2 BOLT, 5/16-18 x 3/4 Footnotes 5

6 Seat & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094STM 6

7 Seat & Mount Group REF NO. PART NO. QTY. DESCRIPTION SEAT, Gray, Complete X2 1 CUSHION, Bottom, Gray X4 1 CUSHION, Back, Gray ARM REST, Complete X3 1 SEAT ADJUSTER RAILS (set of 2) X10 2 BOLT, 3/8-16 x 1-1/ B 1 PLATE, Seat Mount NUT, 7/16-20 Hex Nylon Lock WASHER, 7/16" GD9 (H2220B, S/N: & above / H2223K, S/N: & above) WASHER, 7/16" SAE H2220B, S/N: 7671 thru / H2223K, S/N: 7671 thru COLLAR, 5/8" Set P 4 BUSHING, Plastic X8 6 BOLT, 5/16-18 x WASHER, 5/16" Lock B 1 PIVOT BRACKET-LH B 1 PIVOT BRACKET-RH BOLT, 7/16-20 x 2 (H2220B, S/N: & above / H2223K, S/N: & above) BOLT, 7/16-20 x 1-3/4 (H2220B, S/N: / H2223K, S/N: ) B 1 TRAILER FRAME A 1 SHIM, Seat Spring, Lower (H2220B, S/N: & above / H2223K, S/N: & above) B 1 SUPPORT, Seat Spring (H2220B, S/N: / H2223K, S/N: ) NUT, 3/8-16 Hex Nylon Lock A 1 SEAT SPRING (H2220B, S/N: & above / H2223K, S/N: & above) B 1 SEAT SPRING (H2220B, S/N: / H2223K, S/N: ) A 1 SHIM, Seat Spring, Upper (H2220B, S/N: & above / H2223K, S/N: & above) NUT, 5/16-18 Hex Nylon Lock SPRING, EXTENSION, 4" SEAT ADJUSTERS (Not shown.) Footnotes 7

8 Fuel Supply Hose & Tank Replacement Part Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094FSH0 8

9 Fuel Supply Hose & Tank Replacement Part Group REF NO. PART NO. QTY. DESCRIPTION RUBBER BUSHING FUEL SHUTOFF VALVE CLAMP, Hose X24 1 WIRE LOOM, 24" X25 1 1/4" Fuel Line, 25" Long X3 1 FUEL FILTER X19 1 1/4" Fuel Line, 19" Long X16 1 WIRE LOOM, 16" Footnotes 9

10 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094TNK0 10

11 Fuel Tank & Mount Group REF NO. PART NO. QTY. DESCRIPTION NUT, #10-24 Hex Nylon Lock RUBBER STRAP SCREW, #10-24 x BATTERY BOX BREATHER HYDRO TANK ASSEMBLY, Complete B 1 HYDRO TANK FOIL TAPE NUT, 5/16-18 Hex Small Serrated Flange WASHER, 5/16" SAE NUT, 5/16-18 Hex Nylon Lock X6 4 BOLT, 5/16-18 x 3/ X14 1 BOLT, 5/16-18 x 1-3/ X6 2 BOLT, Self Tapping, 5/16-18 x 3/ B 1 FUEL TANK MOUNT X12 2 BOLT, 1/4-20 X 1-1/ RUBBER PAD NUT, 1/4-20 Hex Serrated Flange B 2 FUEL TANK STRAP FUEL TANK, 6 Gallon FUEL TANK CAP Footnotes 11

12 Instrument & Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094INS0 12

13 Instrument & Control Panel Group REF NO. PART NO. QTY. DESCRIPTION HOUR METER CABLE, Choke Control, 45" (Briggs) CABLE, Choke Control, 57" (Kohler) SCREW, #10-24 x X6 2 BOLT, 1/4-20 x 3/ B 1 DASH PANEL CABLE, Throttle, 54" NUT, 1/4-20 Hex Nylon Lock X6 4 BOLT, Self-Tapping, 1/4-20 x 3/ NUT, #10-24 Hex Nylon Lock SWITCH, Actuator SWITCH, Ignition, Complete (Includes Ref No ) PLASTIC NUT COVER KEY, Ignition, Molded Set SWITCH, PTO Footnotes 13

14 Engine Accessories Group - Kohler NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094EACK0 14

15 Engine Accessories Group - Kohler REF NO. PART NO. QTY. DESCRIPTION X4 1 PRE-CLEANER ( ) X2 1 AIR FILTER ( ) 3-1 BREATHER ( ) NIPPLE, 3/8 NPT X 4-1/ CAP, 3/8 NPT X1 1 OIL FILTER ( ) 7-2 GASKET ( ) MUFFLER, Kohler (22HP & 23HP models) 9-1 MUFFLER ( ) (20HP model only) Footnotes - See you local Kohler engine dealer for service parts. - See your local Kohler engine dealer for service parts. 15

16 Engine & PTO Group - Kohler NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094ENGK 16

17 Engine & PTO Group - Kohler REF NO. PART NO. QTY. DESCRIPTION ENGINE, 20HP Kohler (Model CV20S) ENGINE, 22HP Kohler (Model CV22S) ENGINE, 23HP Kohler (Model CV23S) (H2223K, S/N: ) ENGINE, 23HP Kohler (Model CV23S) (H2223K, S/N: & above) NUT, 5/16-18 Hex Nylon Lock WASHER, 5/16" SAE SPACER, 1.13 x 1.75 x 1.25 (H2223K S/N: & above) SPACER, 1.13 X 1.75 X.88 (H2223K, S/N: ) X10 1 KEY, 1/4 SQ. X 5/ B 1 ENGINE DECK B 2 SPACER, Engine Block (H2223K, S/N: & above) WASHER, 5/16" Internal Tooth Lock X18 3 BOLT, 5/16-18 x 2-1/4 (H2223K, S/N: & above) X14 3 BOLT, 5/16-18 x 1-3/4 (H2223K, S/N: ) SPACER, 1.13 x 1.75 x 1.03 (Used on H2223K, S/N: & above) SPACER, 1.13 x 1.75 x.62 (S/N: thru 11471) SPACER, 1.13 X 2.00 X.37 (H2223K, S/N: ) X18 1 KEY, 1/4 SQ. x 2-1/4 (Used on H2223K, S/N: & above) X1 1 KEY, 1/4 SQ. X 1 (S/N: & below) ELECTRIC CLUTCH (Used on H2223K, S/N: & above) CLUTCH, Electric, 1-1/8" Shaft (H2223K, S/N: & below) SPACER,.45 x 1.62 x CRANKSHAFT BOLT, 7/16 x 2-1/2 (H2223K, S/N: & above) CRANKSHAFT BOLT, 7/16 x 3 (H2223K, S/N: ) X6 1 BOLT, 5/16-18 x 3/ WASHER, Clutch Anchor CLUTCH ANCHOR PAD WASHER, 5/16" Fender BOLT, 5/16-18 x 3-1/4 (H2223K, S/N: & above) X24 1 BOLT, 5/16-18 x 3 (H2223K, S/N: ) Footnotes - See your local Kohler engine dealer for parts & service. 17

18 Transaxle Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094TDR0 18

19 Transaxle Drive Group REF NO. PART NO. QTY. DESCRIPTION X14 1 BOLT, 5/16-18 x 1-3/4 TFL BOLT, Allen Head, 1/4-20 x 1-3/ WASHER,.265 x 1.50 x FAN PULLEY, Transmission Input KEY, Hi-Pro Woodruff BELT, A-Section NUT, 5/16-18 Hex Nylon Lock SPRING, Extension NUT, 5/16-18 Hex Large Serrated Flange NUT, 3/8-16 Hex Nylon Lock WASHER, 3/8" SAE IDLER PULLEY X10 1 BOLT, 5/16-18 x 1-1/4 TFL B 1 IDLER ARM ASSEMBLY, Complete B 1 BUSHING, Brass SPACER,.32 x.75 x PULLEY, Crankshaft (Briggs) PULLEY, Crankshaft Kohler Footnotes 19

20 Motion Control Group - Engine Deck NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094MCGE0 20

21 Motion Control Group - Engine Deck REF NO. PART NO. QTY. DESCRIPTION BOLT, Allen Head, 1/4-20 x 1-1/ WASHER,.265 x 1.50 x B 1 TRANSMISSION CONTROL ARM KEY, #3 Woodruff NEUTRAL SPRING ROD B 1 Spring Anchor COLLAR, 5/16" Set WASHER, 5/16" Fender NUT, 5/16-18 Hex Nylon Lock B 1 DUMP VALVE LEVER X8 1 BOLT, 1/4-20 x SPRING, Extension NUT, 1/4-20 Hex Nylon Lock SPRING, Compression BALL JOINT, 3/8-24 Male NUT, 3/8-24 Hex COTTER PIN, 1/16" x 1/2" CLEVIS, 1/4-28, Plastic CABLE, Speed Control B 1 CABLE BRACKET X8 1 CLEVIS PIN, 1/4 x SPACER,.38 x.50 x NUT, 3/8-24 Hex Nylon Lock Footnotes 21

22 Motion Control Group - Trailer NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094MCGT0 22

23 Motion Control Group - Trailer REF NO. PART NO. QTY. DESCRIPTION B 1 FOOT CONTROL PEDAL SAFETY WALK WASHER, 3/8" Lock X6 2 BOLT, 3/8-16 x 3/ NUT, 3/8-24 Hex Nylon Lock X8 2 BOLT, 3/8-16 x B 1 FOOT PEDAL PIVOT MOUNT, Complete P 2 BUSHING, Plastic SHAFT, Pedal Pivot NUT, 5/16-18 Hex Large Serrated Flange NUT, 3/8-16 Hex Serrated Flange X20 2 BOLT, 5/16-18 x 2-1/ BEARING, Flange COTTER PIN, 1/16" x 1/2" CABLE, Speed Control B 1 CABLE BRACKET WASHER, 5/16" SAE X8 2 BOLT, 5/16-18 x CLEVIS, 1/4-28, Plastic X8 1 CLEVIS PIN, 1/4 x X6 2 BOLT, 5/16-18 x 3/ B 1 BELL CRANK BALL JOINT, 3/8-24 Male, Studded NUT, 3/8-24 Hex BALL JOINT, 3/8" Female Studded Footnotes 23

24 Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094HYD0 24

25 Hydraulic Group REF NO. PART NO. QTY. DESCRIPTION STRAINER FITTING, 1/2 NPT Swivel, 90 Deg FITTING, 90 Degrees 1/2" NPT CLAMP, #10 Hose X4P875 1 Transmission Inlet Hose, 4.875" Long FITTING, 90 Degrees 7/8" O-Ring FITTING, 7/8" O-Ring Straight Swivel X12 1 PROTECTIVE COIL, 12" X14P75 1 HOSE, Transmission Return, 14.75" COUPLER, 1/2" NPT NIPPLE, 1/2" NPT Close Footnotes 25

26 Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094PBR0 26

27 Parking Brake Group REF NO. PART NO. QTY. DESCRIPTION B 1 PARKING BRAKE LEVER KNOB SPRING BAR ASSEMBLY B 1 BRAKE ROCKER ARM SPRING, Compression COLLAR, 5/8" Set SHOULDER BOLT, 1/2 x X6 3 COTTER PIN, 3/32" x 3/4" CLEVIS, 5/16-24, Plastic X8 2 CLEVIS PIN, 5/16 x NUT, 5/16-24 Hex BRAKE LINKAGE ROD NUT, 1/4-20 Hex Nylon Lock B 1 BRAKE LEVER X8 2 BOLT, 1/4-20 x WASHER, 5/16" Fender B 1 NEUTRAL LOCK LEVER, Complete (Includes Ref No. 19) B 1 BUSHING, Brass SPACER,.32 x.75 x X16 1 BOLT, 5/16-18 x WASHER, 5/16" SAE BALL JOINT, 5/16-24 Female COLLAR, 5/16" Set B 1 BRAKE LOCK LINK NUT, 5/16-18 Hex Large Serrated Flange X10 1 COTTER PIN, 1/8" X 1-1/4" WASHER, 5/8" SAE NUT, #10-24 Hex SWITCH, Plunger, NO/NC SCREW, #10-24 x 3/4 Footnotes 27

28 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094DLT0 28

29 Deck Lift Group REF NO. PART NO. QTY. DESCRIPTION RUBBER STRAP WASHER, 1/4" SAE NUT, 1/4-20 Hex Nylon Lock X8 2 BOLT, 1/4-20 x X8 2 BOLT, 3/8-16 x ELECTRIC ACTUATOR ACTUATOR MOUNT PIN, Clevis ACTUATOR LINK, Lower X8 1 CLEVIS PIN, 3/8 x X10 2 COTTER PIN, 1/8" X 1-1/4" WASHER, 5/8" SAE ACTUATOR LINK, Upper SPACER,.63 x 1.06 x X6 1 COTTER PIN, 3/32" x 3/4" Footnotes 29

30 Transaxle & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094TDN0 30

31 Transaxle & Mount Group REF NO. PART NO. QTY. DESCRIPTION X14 2 BOLT, 7/16-20 X 1-3/ WASHER, 7/16" SAE BEARING, 1" Pillow Block NUT, 3/8-16 Hex Nylon Lock B 1 AXLE SUPPORT X24 2 BOLT, 3/8-16 x NUT, 7/16-20 Hex Nylon Lock WASHER, 3/8" GD X10 2 BOLT, 3/8-16 x 1-1/ HYDROSTATIC TRANSAXLE, Complete (Includes Ref No. 11,14 & 15) KEY, Woodruff HUB, 4-Bolt Tapered WASHER, 3/4" SAE NUT, Hex Slotted X10 2 COTTER PIN, 1/8" X 1-1/4" X28 2 BOLT, 3/8-16 x 3-1/ X1 1 FILTER, Transmission Oil B 1 SKID PLATE NUT, 5/16-18 Hex Large Serrated Flange X6 2 BOLT, 5/16-18 x 3/ B 1 BRACKET, Transmission Support WASHER, 5/16" SAE WASHER, 5/16" Lock X8 2 BOLT, 5/16-18 x 1 Footnotes 31

32 Tire & Wheel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094WHL0 32

33 Tire & Wheel Group REF NO. PART NO. QTY. DESCRIPTION S 1 WHEEL & TIRE ASSEMBLY, 18 x 7.5 x 8, Silver, Complete (Includes Ref No. 2-6) TIRE, Rear, 18 x 7.5 x S 1 WHEEL ASSEMBLY, 8 x 3.75, Silver, Complete (Includes Ref No. 4-6) BEARING CUP BEARING, Tapered Roller GREASE SEAL STEERING TIRE AXLE SPACER, 1.01 X 1.25 X X76 1 BOLT, 5/8-11 x 9-1/ NUT, 5/8-11 Hex Side Lock S 2 WHEEL & TIRE ASSEMBLY, 20 x 10 x 8, Complete (Includes Ref No. 12 & 13) TIRE, 20 x 10 x S 2 WHEEL ASSEMBLY, 8 x LUG NUT, 1/2-20 Footnotes 33

34 Decal Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094DCLB 34

35 Decal Group - Brand & Model REF NO. PART NO. QTY. DESCRIPTION DECAL, Ferris Logo, 10-3/4" DECAL, Ferris Logo, 10-3/4" DECAL, Hydro Drive DECAL, ProCut DECAL, ProCut DECAL, Commercial DECAL, 52" DECAL, 61" DECAL, Ferris Logo, 6-3/8" DECAL, Number One In Reliability DECAL, Ferris Text DECAL, Ferris Logo (61" deck) DECAL, Ferris Logo (52" deck) DECAL, ProCut DECAL ProCut 2052 Footnotes 35

36 Decal Group - Safety & Operation NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094DCLS 36

37 Decal Group - Safety & Operation REF NO. PART NO. QTY. DESCRIPTION DECAL, Instrument Panel DECAL, Danger/Warning DECAL, Danger (Chute In Place) DECAL, Danger (Hand Under Deck) DECAL, Operation DECAL, Speed/Direction Control DECAL, Parking Brake DECAL, Reservior Hydraulic Oil DECAL, Warning located under guard DECAL, Grease Daily DECAL, Danger 12-2 TAG, MODEL/SERIAL (Not Serviced) (Not a serviceable part) 13-1 DECAL, Patent Number (Not Serviced) (Not a serviceable part) 14-1 DECAL, Noise Level (Export Models) (Not Serviced) (Not a serviceable part) Footnotes 37

38 Operator Presence Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 094OPS0 38

39 Operator Presence Group REF NO. PART NO. QTY. DESCRIPTION B 1 OPERATOR PRESENCE PLATE SAFETY WALK X16 1 BOLT, 5/16-18 x BUSHING, Brass SWITCH, Plunger, Snap-In, NO/NO WASHER, 5/16" Fender NUT, 5/16-18 Hex Nylon Lock NUT, 3/8-16 Hex Nylon Lock WASHER, 3/8" SAE SPRING, Compression NUT, 3/8-16 Hex Serrated Flange INSERT, Bearing X28 2 BOLT, 3/8-16 x 3-1/ X8 1 BOLT, 3/8-16 x 1 Footnotes 39

40 52" Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0945HCR0 R52R (CE) (S/N: 7671 & Above) 40

41 52" Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge REF NO. PART NO. QTY. DESCRIPTION VINYL CAP SPINDLE COVER NUT, 1/2-20 Hex Nylon Lock WASHER, 1/2" SAE X10 8 BOLT, 1/2-20 x 1-1/ SPACER,.63 x 1.06 x NUT, 5/8-11 Hex GUARD HOLD DOWN ASSEMBLY (Includes Ref No. 9-12) X16 3 BOLT, 5/16-18 x NUT, 3/8-16 Hex Serrated Flange SPRING, Guard Hold Down CLEVIS, 5/16-24, Plastic X4 3 CLEVIS PIN X5 3 COTTER PIN NUT, 5/16-18 Hex Large Serrated Flange X9 3 KEY, 1/4 SQ. X 2-1/ SPINDLE ASSEMBLY, Complete SPINDLE SHAFT SNAP RING, External SNAP RING, Internal SPINDLE WASHER, Top BEARING SPINDLE HOUSING GREASE FITTING SPINDLE WASHER, Bottom X10 12 BOLT, 5/16-18 x 1-1/ MOWER BLADE, 18" WASHER, 5/8" USS X76 3 BOLT, 5/8-11 x 9-1/ " MOWER HOUSING ASSEMBLY (Includes safety decals) Footnotes R52R (CE) (S/N: 7671 & Above) 41

42 52" Mower Deck - Pulleys, Belt & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0945PB0 R52R (CE) (S/N: 7671 & Above) 42

43 52" Mower Deck - Pulleys, Belt & Idler Arm REF NO. PART NO. QTY. DESCRIPTION BELT, Blade Spindle BELT, Deck Drive X14 1 BOLT, 5/16-18 x 1-3/ WASHER, 5/16" Fender SPACER,.32 x.75 x B 1 BUSHING, Brass NUT, 3/8-16 Hex Serrated Flange B 1 IDLER ARM, Complete (Includes Ref No. 6) X18 2 BOLT, 1/2-20 x 2-1/ WASHER, 1/2" SAE PULLEY, V-Idler X20 1 BOLT, 1/2-20 x 2-1/ WASHER, 1/2" Lock PULLEY, Backside Idler NUT, 5/16-18 Hex NUT, 1/2-20 Hex Nylon Lock X26 1 EYEBOLT, 5/16-18 x 3-1/ SPRING, Extension WASHER, 3/8" SAE X16 1 BOLT, 3/8-16 x EYEBOLT, 3/8" x 8" NUT, 3/8-16 Hex Nylon Lock NUT, 5/16-18 Hex Nylon Lock NUT, 7/16-20 Hex Nylon Lock WASHER, 7/16" SAE B 1 ARM, Idler X14 1 BOLT, 7/16-20 X 1-3/ PULLEY, Taper Lock BUSHING, Taper Lock PULLEY, Spindle BUSHING, Tapered Hub X8 6 BOLT, 1/4-20 x 1 Footnotes R52R (CE) (S/N: 7671 & Above) 43

44 52" & 61" Mower Deck - Rollers & Casters NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0945RL0 R52R (CE) (S/N: 7671 & Above) R61R (CE) (S/N: 7671 & Above) 44

45 52" & 61" Mower Deck - Rollers & Casters REF NO. PART NO. QTY. DESCRIPTION PIN, Lynch SPACER, 1.02 x 1.56 x BUSHING, Flange GREASE FITTING CASTER MOUNT, Complete (Includes Ref No. 3 & 4) X6 6 BOLT, 5/16-18 x 3/ NUT, 5/16-18 Hex Large Serrated Flange B 2 YOKE, Caster NUT, 3/8-16 Hex Serrated Flange SPINDLE WASHER, Top X6 1 BOLT, 3/8-16 x 3/ ROLLER NUT, 1/2-13 Hex Nylon Lock S 2 WHEEL & TIRE ASSEMBLY, Silver, 9 x 3.5 x 4, Complete (Includes Ref No ) X1 2 TIRE, Front, 9 x 3.5 x X2 2 TUBE SX3 2 HUB & BEARING ASSEMBLY, Complete, Silver (Includes Ref No. 18 & 19) BEARING, Roller (1 per tire) RETAINER, Bearing (2 per tire) AXLE, Caster Wheel X44 2 BOLT, 1/2-13 x 5-1/2 Footnotes R52R (CE) (S/N: 7671 & Above) R61R (CE) (S/N: 7671 & Above) 45

46 61" Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0946HCR0 R61R (CE) (S/N: 7671 & Above) 46

47 61" Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge REF NO. PART NO. QTY. DESCRIPTION VINYL CAP SPINDLE COVER NUT, 1/2-20 Hex Nylon Lock WASHER, 1/2" SAE X10 8 BOLT, 1/2-20 x 1-1/ SPACER,.63 x 1.06 x NUT, 5/8-11 Hex GUARD HOLD DOWN ASSEMBLY (Includes Ref No. 9-12) X16 3 BOLT, 5/16-18 x NUT, 3/8-16 Hex Serrated Flange SPRING, Guard Hold Down CLEVIS, 5/16-24, Plastic X4 3 CLEVIS PIN X5 3 COTTER PIN NUT, 5/16-18 Hex Large Serrated Flange X9 3 KEY, 1/4 SQ. X 2-1/ SPINDLE ASSEMBLY, Complete SPINDLE SHAFT SNAP RING, External SNAP RING, Internal SPINDLE WASHER, Top BEARING SPINDLE HOUSING GREASE FITTING SPINDLE WASHER, Bottom X10 12 BOLT, 5/16-18 x 1-1/ MOWER BLADE, 21" WASHER, 5/8" USS X76 3 BOLT, 5/8-11 x 9-1/ " REAR DISCHARGE MOWER HOUSING Footnotes R61R (CE) (S/N: 7671 & Above) 47

48 61" Mower Deck - Pulleys, Belt & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0946PB0 R61R (CE) (S/N: 7671 & Above) 48

49 61" Mower Deck - Pulleys, Belt & Idler Arm REF NO. PART NO. QTY. DESCRIPTION BELT, Blade Spindle BELT, Deck Drive X14 1 BOLT, 5/16-18 x 1-3/ WASHER, 5/16" Fender SPACER,.32 x.75 x B 1 BUSHING, Brass B 1 IDLER ARM, Complete X16 1 BOLT, 1/2-20 x WASHER, 1/2" SAE PULLEY, V-Idler NUT, 3/8-16 Hex Serrated Flange NUT, 1/2-20 Hex Nylon Lock SPRING, Extension WASHER, 3/8" SAE X16 1 BOLT, 3/8-16 x EYEBOLT NUT, 5/16-18 Hex X8 1 BOLT, 3/8-16 x NUT, 5/16-18 Hex Nylon Lock B 1 SPRING ANCHOR X18 2 BOLT, 1/2-20 x 2-1/ PULLEY, Backside Idler WASHER, 1/2" Lock IDLER PULLEY, Complete SNAP RING, Internal INSERT, Bearing BEARING PULLEY, Idler WASHER, 1/2" USS SPACER,.52 X 1.00 X X14 1 BOLT, 7/16-20 X 1-3/ WASHER, 7/16" SAE EYEBOLT, 3/8" x 8" B 1 ARM, Idler NUT, 7/16-20 Hex Nylon Lock NUT, 3/8-16 Hex Nylon Lock X8 6 BOLT, 1/4-20 x BUSHING, Tapered Hub PULLEY, Spindle PULLEY, Spindle BUSHING, Taper Lock Footnotes R61R (CE) (S/N: 7671 & Above) 49

50 61" Mower Deck - Pulleys, Belt & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0946PB0 R61R (CE) (S/N: 7671 & Above) 50

51 61" Mower Deck - Pulleys, Belt & Idler Arm REF NO. PART NO. QTY. DESCRIPTION PULLEY, Taper Lock Footnotes R61R (CE) (S/N: 7671 & Above) 51

52 Electrical Schematic - Charging Circuit - Kohler (S/N: & below) 094eskc0 52

53 Electrical Schematic - Cranking Circuit - Kohler (S/N: & below) 094eskr0 53

54 Electrical Schematic - Operator Presence/Safety Circuit - Kohler (S/N: & below) 094eski0 54

55 Electrical Schematic - PTO Clutch Circuit - Kohler (S/N: & below) 094eskp0 55

56 Electrical Schematic - Charging Circuit - Kohler (S/N: & above) 094eskc1 56

57 Electrical Schematic - Cranking Circuit - Kohler (S/N: & above) 094eskr1 57

58 Electrical Schematic - Operator Presence/Safety Circuit - Kohler (S/N: & above) 094eski1 58

59 Electrical Schematic - PTO Clutch Circuit - Kohler (S/N: & above) 094eskp1 59

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61 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4

62 Parts Manual ProCut 20 Series 3-Wheel Riding Mower Serial No & Above IT IS THE POLICY OF FERRIS INDUSTRIES TO IMPOVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY. Ferris Industries 5375 North Main Street Munnsville, NY USA Copyright 2006 Ferris Industries All Rights Reserved. Printed In USA.