Parts Manual MZ5225 /

Transcription

1 Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. Parts Manual MZ5225 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

2 When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. Accessories Available Collection System Mulch Kit All rights reserved. Orangeburg SC. Printed in U.S.A.

3 CONTENTS FRAME... 4 ENGINE PLATE... 6 STEERING... IGNITION PARKING BRAKE HYDRAULIC PUMP-MOTOR WHEELS MOWER LIFT / DECK LIFT... 1 SEAT DECALS ACCESSORIES Blower Bagger... 2 Chutes Guard, Mount and Belt Mulch Kit MOWER DECK / CUTTING DECK... NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.

4 FRAME

5 FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, BATTERY, BLK GUARD, REAR GRY PANEL, LT ORG PANEL, RT ORG PLATE w/ SAFTY DECAL ORG PLATE, FOOTREST ORG SIDE, RT ORG SIDE, LT ORG PAD, ABRASIVE LG PAD, ABRASIVE SM BRACKET, DAMPENER SHIELD, MUFFLER BLK STOP, DECK MOUNT, TANK BLK BUMPER KNOB w/ STUD SHIELD, HEAT RETAINER, U TYPE 5 / HHFS 5 /16-1 x ¾ HHFS 5 /16-1 x 3¾ HHFS 5 /16-1 x 1¼ TPBLT HHFS 3 /-16 x 2¾ HHFS 3 /-16 x 2½ HCS 5 /16-1 x RHSNB 5 /16-1 x ¾ RHSNB 5 /16-1 x RHSNB 3 /-16 x ¾ NUT 3 /-16 HEX JAM NYLOC NUT 5 /16-1 HEX FLANGE NYL NUT 3 /-16 HEX FLG NYLOC WASHER WASHER 5 /16 SAE FLAT 5

6 6 ENGINE PLATE

7 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE PLATE, IDLER SUPPORT BLK BELT, HYDRO PULLEY PULLEY, IDLER PULLEY, IDLER SECONDARY ARM, IDLER w/ BEARINGS EXHAUST TUBE, RT EXHAUST TUBE, LT PIVOT, BEARING PIVOT, IDLER CLUTCH RETAINER, U TYPE SPRING, PUMP SHIELD, DUST SHIELD, DUST KEY ¼ SQ x 1¼ BRACKET, MUFFLER MUFFLER SOLENOID STOP, CLUTCH INSULATOR HOSE, DRAIN PLUG, OIL CLAMP SCREW ¼- x 3 / THD FRM HHFS 3 /-16 x HHFS 5 /16-1 x ¾ HHFS 3 /-16 x 1 THD FRM HCS ¼- x ½ HCS /16- x 2½ HCS ½-13 x 3¼ HCS 5 /16-1 x HCS 5 /16-1 x ¾ RHSNB 3 /-16 x 1¼ RHSNB 5 /16-1 x RHSNB 3 /-16 x 2¾ BOLT 5 /16-1 x ¾ THD FRM NUT ½-13 FLG NYLOC NUT ¼- THIN NYLOC NUT 5 /16-1 HEX FLG NYLOC NUT 3 /-16 WHIZLK NUT 3 /-16, JAM NYLOC NUT 3 /-16 FLG NYLOC WASHER 3 / SPECIAL WASHER /16 SLW WASHER 5 /16 SAE WASHER ¼ INT TOOTH LK WASHER ½ WASHER ½ BELLEVILLE WASHER 3 / NOT SHOWN WIRING HARNESS

8 STEERING

9 STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION LEVER w/ GRIP RT LEVER w/ GRIP LT GRIP, FOAM BRACKET, CONTROL BEARING, FLANGE LEVER, CONTROL LEVER, HANDLE SPACER, PIVOT CONTROL DAMPENER BLOCK, TRACKING SPRING SPRING KNOB ROD, MOTION CONTROL COUPLER, ROD END ROD END LT ROD END RT HCS 5 /16-1 x 1¼ HCS ½-13 x 2¾ HCS 5 /16-1 x 1½ SCREW 5 /16-1 X 1¾ BTN HD HHFS 5 /16-1 X ¾ HHFS 5 /16-1 x 1¼ TPBLT NUT 5 /16-24 HEX NUT ½-13 HEX JAM NYL GR NUT 5 /16-24 HEX JAM LH NUT 5 /16-1 HEX FLG NYLOC NUT 5 /16-1 HEX NYLOC NUT 5 /16-1 HEX WHIZLK WASHER 5 /16 SAE FLT 9

10 10 IGNITION

11 IGNITION ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, CONSOLE, BLK CABLE, THROTTLE SWITCH, PTO 10 AMP SWITCH, IGNITION SWITCH, BRAKE SWITCH, INTERLOCK CHOKE CONTROL PLUG, TIMER FITTING, FUEL SUPPORT, TANK, BLK TANK ASSY LT VALVE, FUEL VALVE, FUEL CHECK SPRING TANK, FUEL LT FUEL CAP w /TETHER CAP, IGNITION SWITCH NUT HOSE, FUEL HOSE, FUEL 10" HOSE 3 /16 VAPOR 4" CLAMP, HOSE CLAMP, HOSE GROMMET, RUBBER GROMMET, CHECK VALVE HOUR METER KNOB BATTERY BATTERY HOLD DOWN PLATE, TAPPED CONSOLE, RT CABLE, POSITIVE 31" CABLE, POSITIVE " CABLE, NEGATIVE 32" KEY, IGNIITION STUD 5 / RHSNB 5 /16-1 x ¾ HCS 5 /16-1 x ¾ BOLT 5 /16-1 x 1 THD FRM BOLT ¼ x ½ SCREW #10-24 x ½ SLT SCREW #10-24 x ¾ SKT HD NUT #10-24 NYLOC NUT 5 /16-1 HEX FLANGE NYL NUT ¼ PUSH NYLON WASHER 5 /16 SLW WASHER 5 /16 SAE WASHER #10 NOT SHOWN HARNESS, MAIN WIRE TIE 11

12 PARKING BRAKE

13 PARKING BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION ARM, BRAKE GRIP, BRAKE HANDLE BRACKET, RT BLK BRACKET, LT BLK LEVER, BRAKE SPRING, RETURN SPRING, ENGAGEMENT MOUNT, BRAKE ACTUATOR, SWITCH BELLCRANK, BRAKE LINKAGE, BRAKE BRACKET, BRAKE BUSHING, BRAKE RETAINER, U TYPE 5 / CABLE, BRAKE SHORT CABLE, BRAKE LONG TIE w/ CLIP HCS ¼- x / HCS 5 /16-1 x 2½ TPBLT HCS 3 /-16 x HCS 5 /16-1 x BOLT 5 /16 SHOULDER RHSNB 3 /-16 x RHSNB 5 /16-1 x ¾ HHFS 5 /16-1 x 3¾ BOLT 5 /16-1 x ¾ THD FRM NUT 5 /16-1 FLANGE NYLOC NUT 5 /16-1 HEX WHIZLK NUT 5 /16-1 HEX NYLOC NUT 3 /-16 HEX FLG NYLOC NUT 5 /16 HEX NYLOC NUT 3 /-16 HEX JAM NYLOC NUT ¼- HEX NYLOC NUT 5 /16-1 HEX JAM WASHER ¼ SAE FLT WASHER.25 WAVE WASHER 3 / SAE WASHER ½ FLAT 13

14 HYDRAULIC PUMP-MOTOR

15 HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION TRANS, ZT-3100, LT TRANS, ZT-3100, RT BRACKET, TRANS, LT BRACKET, TRANS, RT LINKAGE, BYPASS LT LINKAGE, BYPASS RT HOSE, EXPANSION TANK, EXPANSION COVER, FAN FILTER, HYDRO TUBE, SPACER GROMMET, BUMPER HAIRPIN COTTER HCS 5 /16-1 x HCS 5 /16-1 x 2¾ HCS 3 /-16 x 2½ GR HHFS 5 /16-1 x 2¼ NUT ¼- HEX NYLOC NUT 5 /16-1 HEX FLG NYLOC WASHER 5 /16 SAE FLT WASHER 3 / SPLT LK WASHER 5 /16 SLW WASHER ¼ SAE FLT WASHER 3 / SAE FLT NOT SHOWN SPACER, WHEEL HCS ¼- x / 15

16 WHEELS

17 WHEELS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION WHEEL ASSY 22 x WHEEL ASSY 13 x TIRE 13 x RIM, CASTER TIRE CAP, GREASE BEARING 3¼ CAGE BEARING, FLANGED BEARING, ROLLER TAPERED YOKE, CASTER, ORG ZERK ZERK SEAL SPACER, PIVOT AIR VALVE COTTER PIN 1 / x HCS ½-13 x 9½ NUT 1"-14 SLOTTED JAM NUT ½-13 HEX FLG NYLOC NUT ½- LUG WASHER ½ FLT 1

18 1 MOWER LIFT / DECK LIFT

19 MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PILLOW BLOCK LINK, DECK LIFT SPACER, IDLER SPACER SHAFT, FRONT LIFT BLK REINFORCEMENT BAR BELLCRANK, RR, LIFT BLK BELLCRANK, RR, RT BLK LINKAGE, STRUT LIFT CHAIN-3 LINK LATCH, TRANSPORT LANYARD MOUNT, SPRING MOUNT, STRUT TAB, SPRING J-BOLT SPRING SPRING, TORSION HEIGHT ADJUST, DECK PIVOT LATCH, TRANSPORT PEDAL, FOOT PIN ½ x 1½ DETENT RING BUSHING GRIP PIN, COTTER 1¾ HCS 5 /16-1 x 2¾ HCS ½-13 x 1¾ GR HCS 3 /-16 X 1¼ HCS /16-14 x 1½ HCS 3 /-16 x HCS ½-13 x 1¾ HCS /16-14 x 1¾ NUT /16-14 HEX WHIZ LK NUT 3 /-16 HEX JAM NYLOC NUT ½ HEX NYLOC NUT 5 /16-1 HEX FLG NYLOC NUT 3 /-16 HEX NYLOC NUT /16-14 HEX WHIZ LK WASHER /16 SPRING WASHER ½ FLT 19

20 MOWER DECK / CUTTING DECK

21 MOWER DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK w/ SAFETY DECALS BELT, DECK BLADE, 1" HOUSING ASSY BUSHING, PIVOT BUSHING, IDLER ARM, IDLER PULLEY, IDLER PULLEY BELT SHIELD, RT BELT SHIELD, LT PITCH, ADJUST, RT PITCH, ADJUST, LT CHUTE, DISCHARGE PLATE, CONFINEMENT BEARING, BALL SHAFT SPRING SPRING, TORSION ROLLER, NOSE ROD, ROLLER, NOSE TRUNION, PITCH WHEEL, GAUGE PIN, COTTER 1 / x ¾ HCS ½-13 x 3¼ HCS 3 /-16 x 1 WHIZLK HCS 3 /-16 x HCS 5 /16-1 x 2½ TPBLT HCS 3 /-16 x HCS 5 /16-1 x RHSNB 5 /16-1 x 5 / BOLT /16 BLADE BOLT 3 /-16 x 3 3 / SHOULDER SCREW 5 /16-1 WSH HD NUT 5 /16-1 HEX NYLOC NUT 3 /-16 HEX NYLOC NUT 5 /16-1 HEX NUT 9 /16 TOP CENTER LOCK NUT ½ HEX NYLOC WASHER, SUPPORT WASHER ½ STD FLT WASHER, HEAVY WASHER 5 /16 STD FLT WASHER 5 /16 SLW WASHER 3 / STD FLT WASHER-SPACER RETAINER, U TYPE 5 / ZERK PIN, CLEVIS 5 /16 21

22 SEAT

23 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SEAT ASSY MOUNT, SEAT w/ DECAL MOUNT, SEAT BELT ARM REST, LT ARM REST, RT RAIL SET, SEAT DECK STOP SWITCH, SEAT SUPPORT, SEAT SUPPORT, RT SUPPORT, LT SPRING, SEAT GROMMET RUBBER LANYARD, SEAT TIE w/ CLIP HHFS 5 /16-1 x ¾ HHFS 5 /16-1 x 1¼ TPBLT HHFS 5 /16-1 x 3¾ RHSNB 3 /-16 x RHSNB ¼- x ¾ RHSNB 5 /16-1 x ¾ BOLT 5 /16-1 HEX HD NUT 3 /-16 HEX NYLOC NUT 5 /16-1 HEX NYLOC NUT ¼- HEX NYLOC NUT 3 /-16 FLG HEX NYLOC NUT 5 /16-1 FLANGE NYLOC WASHER ¼ FLT WASHER 3 / STD FLT RETAINER, U TYPE 5 /

24 DECALS

25 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, WARNING DECAL, WARNING DECAL, BATTERY WARNING DECAL, DEFLECTOR DECAL, MOTION CONTROL DECAL, TRACKING DECAL, BLADE WARNING DECAL, HEIGHT ADJUST DECAL, DANGER BLT DRIVE DECAL, SERVICE DECAL, NO STEP DECAL, HUSQVARNA DECAL, HYDROGEAR DECAL, CROWN H DECAL, SEVERING DECAL, MZ DECAL, BELT ROUTING DECAL, CONSOLE 25

26 26 ACCESSORIES Blower

27 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION HOUSING w/decals COVER, BELT KEEPER, BELT OUTER KEEPER, BELT REAR KEEPER PLATE, OUTER PLATE, BACKING PLATE, BACKING PULLEY, IDLER PULLEY IMPELLER V-IDLER HUB, BEARING BEARING BUSHING MOUNT, IDLER, UPPER MOUNT, IDLER, LOWER SHAFT, IMPELLER ARM, IDLER ARM, TENSION BRACKET, MOUNT, FRONT BRACKET, MOUNT, REAR TRACTION SPRING SPACER DECAL, WARNING DECAL, SEVERING LATCH, HOOD RETAINER, U TYPE 5 / KEY 3 /16 x ½ KEY 3 /16 x 1½ PIN HCS 5 /16-1 x ½ HCS 3 /-24 x 1¼ GR HCS 5 /16-1 x HCS 3 /-16 x 1½ HCS 3 /-16 x 1¾ HCS ¼- x ½ HCS ¼- x / RHSNB 5 /16-1 x ¾ RHSNB 3 /-16 x RHSNB 5 /16-1 x SCREW ¼ x 3 / THD FRM SCREW #10-24 x 5 / NUT 3 /-16 HEX JAM NYLOC NUT 5 /16-1 TEE NUT ¼- TEE NUT ¼- HEX NYLOC NUT 5 /16-1 HEX NYLOC NUT ¼- HEX FLANGE WELD NUT, PLATED WASHER WASHER 3 / SPLT LOCK WASHER 3 / SAE FLT WASHER, HARDENED WASHER ¼ SAE FLT WASHER 3 /16 LOCK WASHER 3 /16 x ¾ x 16 GA HAIRPIN 2

28 ACCESSORIES Bagger

29 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION COVER CONTAINER, SOFT BAG HANDLE, BAGGER COVER FRAME, BAGGER SCREEN, COVER PLUG, TUBING END PLUG, SPACER PIN, HINGE SEAL, COVER GASKET, COVER SUPPORT, CHUTE FLEX TRIM HAIR PIN HCS 5 /16-1 x 1¼ SCREW #10-24 x 5 / NUT 5 /16-1 HEX FLG NYLOC NUT #10-24 NYLOC WASHER 5 /16 SAE FLT 29

30 ACCESSORIES Chutes

31 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION CHUTE, UPPER CHUTE, MIDDLE INDICATOR, BAG DUMP LATCH, HOOD SPACER, SPLIT SCREW #10-14 x ½ SCREW #10-24 x 5 / SCREW #10-24 x 1 1 / NUT #10-24 ACORN WELD NUT, PLATED WASHER 3 /16 x ¾ x 16 GA WASHER 3 /16 LOCK 31

32 ACCESSORIES Guard, Mount and Belt

33 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SHIELD, BELT, 52" PULLEY, 52" BELT, 52" DECAL, NO STEP PLATE, MOUNT PLATE, BACKING STRAP, RT STRAP, LT WEIGHT PLATE WEIGHT BRACKET TUBE, MOUNT RHSNB 5 /16-1 x ¾ RHSNB 5 /16-1 x HCS 3 /-16 x 2¾ HCS 3 /-16 x 1¾ HCS 5 /16-1 X HCS 5 /16-1 X 2¼ HCS 5 /16-1 X 1¼ NUT 5 /16-1 HEX NYLOC NUT 3 /-16 HEX NYLOC WASHER 5 /16 STD FLT 33

34 Mulch Kit ACCESSORIES

35 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BAFFLE, LEFT BAFFLE, RIGHT MULCH CAP BLADE, 1" GATOR RHSNB 5 /16-1 x RHSNB 5 /16-1 x ¾ HEX NUT 5 /16-1 NYLOC WASHER 5 /16 STD FLT 35

36 Rev A