Parts Manual. UltraBelt GD Walk Behind Mower
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1 Parts Manual UltraBelt GD Walk Behind Mower Models: Description: UltraBelt GD, 14HP Kohler w/ 36" Mower Deck HP Kawasaki V-Twin w/ 36" Mower Deck (AV15) HP Kawasaki V-Twin w/ 48" Mower Deck (BGF48KAV15) HP Kawasaki V-Twin w/ 52" Mower Deck (BGF52KAV15) HP Kawasaki w/ 36" Mower Deck (A) HP Kawasaki w/ 48" Mower Deck (BGF48KA) HP Kawasaki w/ 52" Mower Deck (BGF52KA) Ferris Industries 5375 North Main Street Munnsville, NY USA Revision 08 Rev. Date: 08/2006
2
3 Table Of Contents MODEL COMPONENTS PAGE Engine Deck Frame, Engine & PTO Group... 4 Handle Bar Group... 6 Fuel Supply Hose & Tank Replacement Parts Group Fuel Tank & Mount Group Ground Drive Group Brake Group Gearbox Mount Group Decal Group - Brand & Model Decal Group - Safety & Operation " Mower Deck - Housing, Cover, Spindles & Blades " Mower Deck - Pulleys, Belt & Idler Arn " & 52" Mower Decks - Housing, Covers, Spindles & Blades " & 52" Mower Decks - Pulleys, Belt & Idler Arm All Mower Decks - Rollers & Casters Electrical Schematic - Kawasaki (S/N: 3078 & below) Electrical Schematic - Kawasaki (S/N: 3079 & above) Electrical Schematic - Kawasaki V-Twin (S/N: 3078 & below) Electrical Schematic - Kawasaki V-Twin (S/N: ) Electrical Schematic - Kawasaki V-Twin (S/N: 5409 & above) Electrical Schematic - Kohler Torque Specification Chart... Inside Back Cover
4 Engine Deck Frame, Engine & PTO Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080ENG0 4
5 Engine Deck Frame, Engine & PTO Group REF NO. PART NO. QTY. DESCRIPTION 1A ENGINE, 12.5HP Kawasaki (Model FB460V) 1B ENGINE, 14HP Kawasaki (Model FC420V) 1C ENGINE, 14HP Kohler (Model CV14T) 1D ENGINE, 15HP Kawasaki-V Twin (Model FH530V) 2A B 1 ENGINE DECK (S/N: 372 & above) 2B ENGINE DECK (S/N: 371 & below) SHIM (S/N: 1659 & above) CLUTCH, Electric SPACER,.45 x 1.62 x WASHER, 7/16" SAE (S/N: 1658 & below) 7A CRANKSHAFT BOLT, 10 mm x 70 mm 7B CRANKSHAFT BOLT, 7/16 x 2-1/2 (15HP Kawasaki) CLUTCH ANCHOR PAD X1 1 KEY, 1/4 SQ. X NUT, 5/16-18 Hex Nylon Flange WASHER, Clutch Anchor WASHER, 5/16" SAE X8 5 BOLT, 5/16-18 x B 1 ANCHOR, Clutch Footnotes - See your local Kawasaki engine dealer for parts & service. - See your local Kohler engine dealer for parts & service. 5
6 Handle Bar Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080HBR0 6
7 Handle Bar Group REF NO. PART NO. QTY. DESCRIPTION B 1 OPERATOR PRESENCE HANDLE - RH (Includes Ref. No. 2.) GRIP, VINYL, 1/2" X 4" HEX ADJUSTER WASHER, 3/8" SAE SHOULDER BUSHING X24 1 BOLT, 1/4-20 x NUT, 1/4-20 Hex Nylon Flange SPRING, Compression SWITCH ROD B 1 OPERATOR PRESENCE HANDLE - LH (Includes Ref. No. 2.) 11A SWITCH, Electric Clutch 11B SWITCH, PTO SWITCH RETAINER RING 13A B 1 HANDLE BAR (S/N: 3078 & below) 13B B 1 HANDLE BAR (S/N: ) 13C B 1 HANDLE BAR (S/N: 5409 & above) CABLE, Choke Control NUT, 3/8-24 Hex X5 2 BOLT, 1/4-20 x 5/8 17A CABLE, Throttle, 38" 17B CABLE, Throttle, 54" 17C CABLE, Throttle, 45" 17D CABLE, Throttle Control, 46" X20 2 BOLT, 5/16-18 x 2-1/ SWITCH, Ignition, Complete (Includes Ref No ) KEY, Ignition, Molded Set COVER PLASTIC NUT STEEL NUT WASHER NUT, 5/16-18 Hex Nylon Flange L 1 NEUTRAL THUMB LOCK, LH R 1 NEUTRAL THUMB LOCK, RH (Not Shown) WASHER, Belleville, 5/ WASHER, 5/16" SAE GRIP, Foam BRAKE LEVER GRIP, Brake Lever WASHER, Nylon, 5/ X16 2 BOLT, 5/16-18 X X10 4 BOLT, 3/8-16 x 1-1/4 Footnotes 7
8 Handle Bar Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080HBR0 8
9 Handle Bar Group REF NO. PART NO. QTY. DESCRIPTION NUT, 3/8-16 Hex Serrated Flange X4 2 SCREW, #10-24 x 1/ SWITCH, Plunger, NC NUT, #10-24 Hex NUT, 3/8-16 Hex WASHER, 3/8, Lock Footnotes 9
10 Fuel Supply Hose & Tank Replacement Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080FSH0 10
11 Fuel Supply Hose & Tank Replacement Parts Group REF NO. PART NO. QTY. DESCRIPTION RUBBER BUSHING FUEL SHUTOFF VALVE (S/N: 372 & above) CLAMP, Hose (S/N: 372 & above) CLAMP, Hose (S/N: 371 & below) X6 1 1/4" Fuel Line, 6" Long (Kawasaki) X16 1 1/4" Fuel Line, 16" Long (15HP Kawasaki) X29 1 1/4" Fuel Line, 29" Long (Kohler) X3 1 FUEL FILTER X12 1 1/4" Fuel Line, 12" Long (12.5 HP Kawasaki) X15 1 1/4" Fuel Line, 15" Long (14HP Kawasaki) X16 1 1/4" Fuel Line, 16" Long (15HP Kawasaki) 6-1 1/4" Fuel Line (Kohler Supplied) X5 1 1/4" Fuel Line, 5" Long (12.5HP Kawasaki) X3 1 1/4" Fuel Line, 3" Long (14HP Kawasaki) VALVE, Fuel Shut-Off (S/N: 371 & below) X2 1 1/4" Fuel Line, 2" Long (12.5 HP Kawasaki) X4P5 1 1/4" Fuel Line, 4-1/2" Long (14.5HP Kawasaki) Footnotes 11
12 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080TNK0 12
13 Fuel Tank & Mount Group REF NO. PART NO. QTY. DESCRIPTION 1A FUEL TANK, 5 Gallon 1B FUEL TANK, 4 Gallon 2A FUEL TANK CAP 2B CAP, Fuel Tank B 2 FUEL TANK STRAP NUT, 1/4-20 Hex Serrated Flange X16 2 BOLT, 1/4-20 X RUBBER PAD FUEL TANK STRAP X8 2 BOLT, 5/16-18 x FUEL TANK HOLD DOWN NUT, 5/16-18 Hex Large Serrated Flange X6 1 BOLT, 5/16-18 x 3/ NUT, 3/8-16 Hex Serrated Flange Footnotes 13
14 Ground Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080GDR0 14
15 Ground Drive Group REF NO. PART NO. QTY. DESCRIPTION 1A SPEED GEARBOX (S/N: 2420 & below) 1B SPEED GEARBOX (S/N: 2421 & above) 2A B 1 LEVER, Gear Selector (S/N: 2420 & below) 2B B 1 LEVER, Gear Selector (S/N: 2421 & above) WASHER, 3/8" GD9 (S/N: 2421 & above) NUT, 3/8-24 Hex Nylon Lock (S/N: 2421 & above) WASHER, Retaining (S/N: 2420 & below) BOLT, Allen Head, 1/4-28 x 5/8 (S/N: 2420 & below) WASHER, 5/16" SAE X6 4 BOLT, 5/16-18 x 3/ FOAM GRIP B 1 GEAR SELECTOR HANDLE NUT, 5/16-18 Hex Large Serrated Flange SWITCH, NEUTRAL SAFETY COUPLER (S/N: 2420 & below) COUPLER (S/N: 2421 & above) SHAFT (S/N: 2420 & below) SHAFT (S/N: 2421 & above) KEY, #9 Hi Pro Woodruff COLLAR, 5/8" Split SPACER,.63 x 1.06 x NUT, 1/4-20 Hex Serrated Flange BEARING FLANGE BEARING X6 7 BOLT, 1/4-20 x 3/ NUT, 3/8-16 Hex Nylon Lock PULLEY, Double-A Section NUT, 3/8-16 Hex Nylon Flange X10 2 BOLT, 3/8-16 x 1-1/ BELT, Double-A Section X28 2 BOLT, 3/8-16 x 3-1/ SPACER,.52 X 1.00 X PULLEY, Idler SPRING, Extension S 2 TIRE & WHEEL ASSEMBLY WASHER, 1" SAE COLLAR, 1" Split PULLEY, Ground Drive SPACER, Pulley BRAKE DRUM LOCK WASHER, 5/16 Footnotes 15
16 Ground Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080GDR0 16
17 Ground Drive Group REF NO. PART NO. QTY. DESCRIPTION X12 8 BOLT, 5/16-18 x 1-1/ B 1 GUIDE, Gear Selector WASHER, 1/4" SAE X8 2 BOLT, 5/16-18 x WASHER, 3/8 SAE NUT, 3/8-16 SERRATED FLANGE Footnotes 17
18 Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080PBR0 18
19 Brake Group REF NO. PART NO. QTY. DESCRIPTION ROD, BGF Brake HAIRPIN CLIP ADJUSTER, Brake Linkage B 2 BELT GUARD X40 4 BOLT, 3/8-16 X SPACER,.38 x.63 x DRIVE IDLER PIVOT-LEFT DRIVE IDLER PIVOT-RIGHT (Not Shown) LEVER, BRAKE BAND LEFT LEVER, BRAKE BAND RIGHT (Not Shown) COLLAR, 5/16" Set RING, RETAINER NUT, 3/8-16 Hex Side Lock B 1 BRAKE LINKAGE W/ PIN BRAKE BAND B 2 BRAKE LINKAGE HAIRPIN CLIP X8 2 BOLT, 3/8-16 x ROD, BRAKE ADJUSTMENT X32 2 BOLT, 3/8-16 x B 2 BRAKE ADJUSTER NUT, 3/8-16 Hex Serrated Flange NUT, 5/16-18, Wing Nylon Lock WASHER, 3/8 SAE SHIM, 5/8" Footnotes 19
20 Gearbox Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080GBX0 20
21 Gearbox Mount Group REF NO. PART NO. QTY. DESCRIPTION BELT PULLEY, Transmission Drive NUT, 3/8-16 Hex Nylon Flange v 1 WASHER, 3/8" GD WASHER, 3/8" SAE IDLER PULLEY ASSEMBLY X14 1 BOLT, 3/8-16 x 1-3/ RING, External, Snap PULLEY, Gear Box Input Footnotes 21
22 Decal Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080DCLB 22
23 Decal Group - Brand & Model REF NO. PART NO. QTY. DESCRIPTION 1A Decal, Ferris Logo, 36 1B Decal, UltraBelt, 48 1C Decal, UltraBelt, DECAL, Ferris Word Logo DECAL, Ferris Text Logo 4A Decal, UltraBelt, 36 4B Decal, UltraBelt, 48 4C Decal, UltraBelt, 52 Footnotes 23
24 Decal Group - Safety & Operation NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 080DCLS 24
25 Decal Group - Safety & Operation REF NO. PART NO. QTY. DESCRIPTION 1A DECAL, BGF Dash (S/N: 5409 & above) 1B DECAL, BGF Dash (S/N: ) 1C DECAL, BGF Dash (S/N: 3078 & below) DECAL, Danger (Chute In Place) DECAL, Danger (Hand Under Deck) DECAL, Warning, Machine Will Climb DECAL, Danger, Carbon Monoxide DECAL, Pulley Position DECAL, Warning, Explosive Fuel DECAL, Grease Daily DECAL, Warning DECAL, Gear Selector Footnotes 25
26 36" Mower Deck - Housing, Cover, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0803HC0 26
27 36" Mower Deck - Housing, Cover, Spindles & Blades REF NO. PART NO. QTY. DESCRIPTION 1A B 1 36" DECK GUARD (S/N: 1658 & below) 1B B 1 36" DECK GUARD (S/N: 1659 & above) VINYL CAP B 1 DISCHARGE CHUTE X8 2 BOLT, 5/16-18 x 1 5A B 1 36" MOWER HOUSING (S/N: 1658 & below) 5B " MOWER HOUSING ASSEMBLY (Includes safety decals, S/N: 1659 & above) NUT, 5/16-18 Hex Nylon Lock SPACER,.63 x 1.06 x NUT, 5/8-11 Hex X1 3 RUBBER LATCH X4 3 CLEVIS PIN X5 3 COTTER PIN X9 2 KEY, 1/4 SQ. X 2-1/ SPINDLE ASSEMBLY, Complete SPINDLE SHAFT SNAP RING, External SNAP RING, Internal SPINDLE WASHER, Top BEARING SPINDLE HOUSING GREASE FITTING SPINDLE WASHER, Bottom BOLT, Flange Head, 5/16-18 x 1-1/ MOWER BLADE, 18" WASHER, 5/8" USS X76 2 BOLT, 5/8-11 x 9-1/ NUT, 5/16-18 Hex Nylon Flange Footnotes 27
28 36" Mower Deck - Pulleys, Belt & Idler Arn NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0803PB0 28
29 36" Mower Deck - Pulleys, Belt & Idler Arn REF NO. PART NO. QTY. DESCRIPTION BELT, Deck Drive X32 1 BOLT, 1/2-20 X WASHER, 1/2" Lock (S/N: 1659 & above) WASHER, 1/2" SAE SPACER,.52 x 1.00 x.75 (S/N: 1659 & above) 6A PULLEY, Backside Idler (S/N: 1658 & below) 6B PULLEY, Idler (S/N: 1659 & above) 7A SPACER,.52 X 1.00 X.88 (S/N: 1658 & below) 7B SPACER,.52 x 1.00 x 1.63 (S/N: 1659 & above) X14 1 BOLT, 7/16-20 X 1-3/ X8 1 BOLT, 3/8-16 x WASHER, 7/16" SAE EYEBOLT, 3/8" x 8" B 1 ARM, Idler NUT, 7/16-20 Hex Nylon Lock X10 4 BOLT, 1/4-20 X BUSHING, Tapered Hub PULLEY, Spindle NUT, 3/8-16 Hex Serrated Flange NUT, 3/8-16 Hex Nylon Lock WASHER, 3/8" SAE Footnotes 29
30 48" & 52" Mower Decks - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0808HC0 30
31 48" & 52" Mower Decks - Housing, Covers, Spindles & Blades REF NO. PART NO. QTY. DESCRIPTION 1A B 1 48" DECK GUARD (S/N: 1658 & below) 1B B 1 48" DECK GUARD (S/N: 1659 & above) 1C B 1 52" DECK GUARD (S/N: 1658 & below) 1D B 1 52" DECK GUARD (S/N: 1659 & above) VINYL CAP B 1 DISCHARGE CHUTE X8 2 BOLT, 5/16-18 x 1 5A B 1 48" MOWER HOUSING (S/N: 1658 & below) 5B " MOWER HOUSING ASSEMBLY (Includes safety decals, S/N: 1659 & above) 5C B 1 52" MOWER HOUSING (S/N: 1658 & below) 5D " MOWER HOUSING ASSEMBLY (Includes safety decals, S/N: 1659 & above) NUT, 5/16-18 Hex Nylon Lock SPACER,.63 x 1.06 x NUT, 5/8-11 Hex X1 3 RUBBER LATCH X4 3 CLEVIS PIN X5 3 COTTER PIN X9 3 KEY, 1/4 SQ. X 2-1/ SPINDLE ASSEMBLY, Complete SPINDLE SHAFT SNAP RING, External SNAP RING, Internal SPINDLE WASHER, Top BEARING SPINDLE HOUSING GREASE FITTING SPINDLE WASHER, Bottom BOLT, Flange Head, 5/16-18 x 1-1/4 23A MOWER BLADE, 18" 23B MOWER BLADE, 16-1/4" WASHER, 5/8" USS X76 3 BOLT, 5/8-11 x 9-1/ NUT, 5/16-18 Hex Nylon Flange Footnotes 31
32 48" & 52" Mower Decks - Pulleys, Belt & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0808PB0 32
33 48" & 52" Mower Decks - Pulleys, Belt & Idler Arm REF NO. PART NO. QTY. DESCRIPTION 1A BELT, Deck Drive BGF52 1B BELT, Blade Spindle (BGF48) X32 1 BOLT, 1/2-20 X WASHER, 1/2" Lock (S/N: 1659 & above) WASHER, 1/2" SAE SPACER,.52 x 1.00 x.75 (S/N: 1659 & above) 6A PULLEY, Backside Idler (S/N: 1658 & below) 6B PULLEY, Idler (S/N: 1659 & above) 7A SPACER,.52 X 1.00 X.88 (S/N: 1658 & below) 7B SPACER,.52 x 1.00 x 1.75 (S/N: 1659 & above) X14 1 BOLT, 7/16-20 X 1-3/ X8 1 BOLT, 3/8-16 x WASHER, 7/16" SAE EYEBOLT, 3/8" x 8" B 1 ARM, Idler NUT, 7/16-20 Hex Nylon Lock X10 6 BOLT, 1/4-20 X BUSHING, Tapered Hub PULLEY, Spindle NUT, 3/8-16 Hex Serrated Flange NUT, 3/8-16 Hex Nylon Lock WASHER, 3/8" SAE 20A X32 3 BOLT, 1/2-13 x 4 (S/N: 1658 & below) 20B X40 3 BOLT, 1/2-13 x 5 (S/N: 1659 & above) 21A B 2 MOUNT, Idler (S/N: 1658 & below) 21B B 2 MOUNT, Idler (S/N: 1659 & above) WASHER, 1/2" SAE (S/N: 1658 & below) 22A WASHER, 1/2" SAE (S/N: 1659 & above) PULLEY, Backside Idler PULLEY, Idler NUT, 1/2-13 Hex Nylon Lock Footnotes 33
34 All Mower Decks - Rollers & Casters NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0803RL0 34
35 All Mower Decks - Rollers & Casters REF NO. PART NO. QTY. DESCRIPTION PIN, Lynch SPACER, 1.02 x 1.56 x BUSHING, Flange 4A GREASE FITTING (S/N: 1658 & below) 4B GREASE FITTING (S/N: 1659 & above) 5A B 2 CASTER MOUNT (S/N: 1658 & below) 5B CASTER MOUNT, Complete (S/N: 1659 & above) X6 6 BOLT, 5/16-18 x 3/ NUT, 5/16-18 Hex Large Serrated Flange B 2 YOKE, Caster NUT, 3/8-16 Hex Serrated Flange (Applies to 52" Deck only) B 1 PIN, Roller Mount (Applies to 52" Deck only) X6 1 BOLT, 3/8-16 x 3/4 (Applies to 52" Deck only) ROLLER (Applies to 52" Deck only) NUT, 1/2-13 Hex Nylon Lock S 2 WHEEL & TIRE ASSEMBLY, Silver, 9 x 3.5 x 4, Complete (Includes Ref No ) X1 2 TIRE, Front, 9 x 3.5 x X2 2 TUBE X3 2 HUB & BEARING ASSEMBLY, Complete, White (Includes Ref No. 18 & 19) BEARING, Roller (1 per tire) RETAINER, Bearing (2 per tire) AXLE, Caster Wheel X44 2 BOLT, 1/2-13 x 5-1/2 Footnotes 35
36 Electrical Schematic - Kawasaki (S/N: 3078 & below) 080ESG0 36
37 Electrical Schematic - Kawasaki (S/N: 3079 & above) 080ESG1 37
38 Electrical Schematic - Kawasaki V-Twin (S/N: 3078 & below) 080ESW0 38
39 Electrical Schematic - Kawasaki V-Twin (S/N: ) 080ESW1 39
40 Electrical Schematic - Kawasaki V-Twin (S/N: 5409 & above) 080ESW2 40
41 Electrical Schematic - Kohler 080ESK0 41
42
43 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4
44 Parts Manual UltraBelt GD Walk Behind Mower IT IS THE POLICY OF FERRIS INDUSTRIES TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED Ferris Industries 5375 North Main Street Munnsville, NY USA Copyright 2006 Ferris Industries All Rights Reserved. Printed In USA.
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