Illustrated Parts List

Transcription

1 Illustrated Parts List September 2011

2 Contents How To Use The Illustrated Parts List...3 AIR FILTER REGULATOR...4 AUXILIARY COUNTERSHAFT ASSY....5 AUXILIARY DRIVE GEAR...6 AUXILIARY MAINSHAFT ASSY...7 CLUTCH ASSY....8 COUNTERSHAFT ASSY....9 CYLINDER HOUSING...10 ELECTRICAL HARNESS...11 ELECTRNIC CONTROL UNIT...12 FRONT HOUSING...13 INPUT SHAFT ASSY. / REVERSE IDLER...14 MAINSHAFT ASSY...15 MASTER CONTROL VALVE...16 NEUTRAL VALVE...17 REAR HOUSING...18 SHIFT BAR HOUSING...20 SOLENOID VALVE BY-PASS...21 YOKE ASSY

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description Replaced Part - identifies superseded or replaced part number. Quantity - quantity required for assembly. Notes - defines unique characteristics or requirements. Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part. 3

4 Group: AIR FILTER REGULATOR AIR FILTER REGULATOR AIR HOSE CONNECTOR 1 3 X12208 PLUG 2 4 X8C0604M BOLT 2 5 A7975 AIR FILTER REGULATOR VALVE EXTENSION T CONNECTOR CONNECTOR CONNECTOR O-RING 2 4

5 Group: AUXILIARY COUNTERSHAFT ASSY. AUXILIARY COUNTERSHAFT ASSY BEARING 4 2 A6843 AUXILIARY 2 COUNTERSHAFT SPACER 2 5

6 Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR BEARING HUB BEARING RETAINER PLATE 1 4 X81003M SCREW AUXILIARY DRIVE GEAR CIRCLIP 1 6

7 Group: AUXILIARY MAINSHAFT ASSY. AUXILIARY MAINSHAFT ASSY. 1 A7331 SYNCHRO HIGH SPRING SLIDING CLUTCH 1 4 A7254 SYNCHRO LOW 1 5 A5918 SYNCHRO ASSY RETAINING WASHER RANGE GEAR NUT WASHER ROLL PIN BUSHING PIN 2 13 A5156 RANGE GEAR HUB SLIDING CLUTCH DEEP RANGE GEAR AUXILIARY MAINSHAFT SPACER WASHER BEARING SLINGER O RING SPEEDOMETER ROTOR DIRT SHIELD OUTPUT FLANGE OUTPUTSHAFT NUT 1 7

8 Group: CLUTCH ASSY. CLUTCH ASSY. 1 X81004M SCREW FRONT BEARING COVER GASKET OIL SEAL LOCK WASHER SCREW 2 7/16UNCX1.25 HEX HD 7 X3700 SPRING WASHER SHAFT X YOKE SHAFT INSPECTION COVER 1 12 X8L509 SCREW 2 13 X8C1203M SCREW 2 14 X8C1204M SCREW BUSHING GREASE FITTING CLUTCH HOUSING 1 WITH BUSHINGS SCREW EM80 WASHER NUT LOCK WASHER CIRCLIP 1 8

9 Group: COUNTERSHAFT ASSY. COUNTERSHAFT ASSY. 1 X71601M SCREW RETAINER CIRCLIP BEARING DRIVE GEAR 2 COUNTERSHAFT SLEEVE RD GEAR 2 COUNTERSHAFT ND GEAR 2 COUNTERSHAFT ST GEAR 2 COUNTERSHAFT KEY ROLL PIN 2 12 X6E KEY COUNTERSHAFT 1 RIGHT SIDE BEARING CIRCLIP COUNTERSHAFT 1 LEFT SIDE 9

10 Group: CYLINDER HOUSING CYLINDER HOUSING 1 A7931 SHIFT YOKE ASSY. - 1 RANGE 2 A5160 SHIFT YOKE ASSY. - 1 DEEP RANGE GASKET CYLINDER HOUSING O RING PISTON O RING PISTON PISTON O RING 1 9 X11010 NUT CONNECTOR CYLINDER HOUSING 1 COVER GASKET RANGE SWITCH 1 14 X8C1035 SCREW & WASHER ASSY DETENT PLUG GASKET SPRING COMPRESSION DETENT PLUNGER PLUG PLUNGER GASKET 1 22 X1803 NUT O RING PISTON O RING O RING 1 10

11 Group: ELECTRICAL HARNESS ELECTRICAL HARNESS BRACKET BRACKET CLAMP ELECTRICAL HARNESS 1 11

12 Group: ELECTRNIC CONTROL UNIT ELECTRNIC CONTROL UNIT WASHER NUT 6 M BRACKET 1 4 X8C0611M BOLT ELECTRONIC CONTROL 1 UNIT (ECU) FASTNER 3 7 X3700 SPRING WASHER 3 12

13 Group: FRONT HOUSING FRONT HOUSING GASKET OIL DEFLECTOR 1 3 X81002M SCREW COVER GASKET FRONT HOUSING DOWEL DISC MAGNET 3 9 X81600M SCREW GUIDE PIN FILLER / DRAIN PLUG GASKET PTO COVER 1 14 X81200M SCREW 8 15 X12802 PLUG STUD 6 17 X11605M NUT 6 13

14 Group: INPUT SHAFT ASSY. / REVERSE IDLER INPUT SHAFT ASSY. / REVERSE IDLER CIRCLIP BEARING SPACER CIRCLIP MAIN DRIVE GEAR INPUT SHAFT BUSHING SNAP RING REVERSE IDLER SHAFT THRUST WASHER NEEDLE ROLLER 2 BEARING REVERSE IDLER GEAR 2 14

15 Group: MAINSHAFT ASSY. MAINSHAFT ASSY MAINSHAFT KEY SYNCHRO CUP 4 4 A7716 SYNCHO ASSY SPACER RD GEAR MAINSHAFT ND GEAR MAINSHAFT ST GEAR MAINSHAFT LOW GEAR MAINSHAFT SLIDING CLUTCH REVERSE GEAR 1 MAINSHAFT WASHER SPACER CIRCLIP 1 15

16 Group: MASTER CONTROL VALVE MASTER CONTROL VALVE MASTER CONTROL 1 COMPRISES ITEM 2 VALVE CONNECTOR 5 3 X9802 NUT 1 16

17 Group: NEUTRAL VALVE NEUTRAL VALVE NEUTRAL VALVE O RING ELBOW 2 90 DEG AIR HOSE 1 5 X BREATHER 1 6 X80615 BOLT AIR HOSE 1 17

18 Group: REAR HOUSING REAR HOUSING GASKET REAR HOUSING BRACKET 1 4 X8C1036M SCREW CLAMP 2 6 X PLUG SHIM / MM SHIM / MM SHIM / MM SHIM / MM SHIM / MM SHIM / MM SHIM / MM SHIM / MM SHIM / MM SHIM / MM SHIM / MM SHIM / MM SHIM / GASKET REAR COVER - 2 AUXILIARY COUNTERSHAFT LIFTING EYE 2 11 X81004M SCREW 2 12 X81003M SCREW 6 13 X80801M SCREW 1 14 A7449 SPEEDO SENSOR O RING 1 18

19 OIL SEAL PLUG 1 18 X8C1043M SCREW 4 19 X8C1038M SCREW OUTPUT BEARING 1 HOUSING GASKET PLUG 1 23 X8C1038M SCREW 2 19

20 Group: SHIFT BAR HOUSING SHIFT BAR HOUSING FASTNER 3 2 X8C1030M SCREW ACTUATOR PIN GASKET NEUTRAL SWITCH LIFTING EYE 3 7 X8C1036M SCREW REVERSE SWITCH SHIFT BAR HOUSING GASKET 1 11 X12405 PLUG OIL DEFLECTOR 1 13 X80801M SCREW 2 20

21 Group: SOLENOID VALVE BY-PASS SOLENOID VALVE BY-PASS AIR HOSE 1 2 X8C0611M BOLT ELBOW 1 90 DEG CONNECTOR SOLENOID VALVE BY- 1 PASS O RING 2 21

22 Group: YOKE ASSY. YOKE ASSY SHIFT YOKE LOW / 1 REVERSE SCREW PLUG SPRING DETENT PLUNGER ACTUATOR PIN SHIFT RAIL LOW / 1 REVERSE 8 X14800 BALL 1/ SPRING 3 10 X BALL SHIFT RAIL 1ST / 2ND ACTUATOR PIN SHIFT YOKE 1ST / 2ND YOKE PAD SHIFT YOKE 3RD / 4TH SHIFT RAIL 3RD / 4TH 1 17 X80606M SCREW PLUNGER - RANGE 1 INTERLOCK ACTUATOR PIN SPRING - ACTUATOR PIN SHIFT BLOCK 3RD / 4TH DETENT PLUNGER SPRING SPRING RETAINER CIRCLIP 1 22

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