Illustrated Parts List

Transcription

1 More time on the road Illustrated s List FM-5D30B-LST November 202

2 Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)... 8 CONTROLLER ECU & HARNESS... COUNTERSHAFT & BRGS (AUX)... 2 COUNTERSHAFT ASSY... 3 FILTER REGULATOR... 5 HARNESS MOUNTING BRACKETS... 6 INERTIA BRAKE INPUT SHAFT & DRIVE GEAR... 2 INTEGRAL OIL PUMP KITS & ASSEMBLIES MAINSHAFT & SYNCHRO(AUX) MAINSHAFT ASSY MISCELLANEOUS OIL COOLER... 3 RANGE CYLINDER REVERSE IDLER SHIFT BAR HOUSING SHIFT CONTROLS X-Y SHIFTER MODULE

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AFTERMARKET TRANSMISSIONS Automated Transmission AFTMKT 09A-2 Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS TA-G25-2X TN-G25-2R FM-5D30B-LST NEW SVC EXCH TRANS FM-5D30B-LST REMAN TRANS WITH INTERNAL PUMP - NO CLUTCH HOUSING WITH INTERNAL PUMP TN-G25-2X FM-5D30B-LST NEW SVC EXCH TRANS WITH INTERNAL PUMP - NO CLUTCH HOUSING 4

5 Group: AUXILIARY DRIVE GEAR /92 Aux DG AUXILIARY DRIVE GEAR 6763 SNAP RING 2 K-359,K SNAP RING RETAINER K-359,K SNAP RING BOX BEARING , K-359,K BEARING RETAINER 6 X CAPSCREW X /8"-6X" AUXILIARY DRIVE GEAR 232 5

6 Group: CASE (AUX) OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) B CASE (AUX) S-250 SPEEDO ROTOR ASSY MAGNETIC 6

7 O- RING K-298,S-250,S- 293,S K-298 OIL SEAL KIT "FOR MAGNETIC COVER" K-359,K X-8-080M CAPSCREW 3 M8 X.25 X 2MM 5 S-293 REAR BEARING COVER ASSY 69637,430465, GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-298,K-358,S- 293 K-298,K X-8L-6 CAPSCREW 4 3/8"-6X3-/4" 7 X-8L-64 CAPSCREW 2 3/8"-6X2" 8 X-8L-602 CAPSCREW 6 3/8"-6X-/2" 8 X-8L-64 CAPSCREW 2 3/8"-6X2" 8 X-8L-66 CAPSCREW X /8"-6X2-3/4" COVER S GASKET K-358,S-2956 K-2805 SHIM KIT 2452 K K-359,K-3522,S GASKET K-358,S REAR HOUSING YOKE-70 HALF ROUND LIFTING EYE S X-8L-600 CAPSCREW 8 3/8"-6X" 23 K-323 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) 24 K-3523 SPEEDO PLUG KIT SHIELD S-293 7

8 Group: CASE (FRONT) E CASE (FRONT) S-307 CASE ASSEMBLY O- RING 3 A-747 EXTENDED LUBE TUBE ASSY GASKET K-358,K-3637,K PTO COVER 6596, X CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET , K-358,K-3760,K K-3760 FORCED LUBE CL HSG KIT , , # PULL ALUMINUM 9 X-8-200M CAPSCREW 4 M2 X.75 X 20MM 0 K-3643 CLUTCH HOUSING

9 COVER KIT STUD X WASHER X 3 000,X0 000,X X 6.60 K X--02 HEX NUT X K FRONT BRG COVER 2" PULL 5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" 7 43 GASKET K HAND HOLE COVER SEE PART MARKING ON COMPONENT PRIOR TO ORDERING TO ENSURE THAT THE PROPER SIZE HAND HOLE CAVER IS ORDERED K HAND HOLE COVER SEE PART MARKING ON COMPONENT PRIOR TO ORDERING TO ENSURE THAT THE PROPER SIZE HAND HOLE CAVER IS ORDERED 9 X CAPSCREW 2 /4"-20X/2" K X-8C-830 HEX HEAD SCREW/WASHER ASSY X-8C X.490 K-3760,K PLUG /6" MAGNETIC, O-RING INCLUDED 22 X CAPSCREW 6 3/8"-6X3/4" PTO COVER GASKET 684 K-358,K-3637,K- 3644,K O- RING O- RING 2 K MAGNET 3 S PIN 2 29 X--02 HEX NUT K X WASHER X 3 000,X0 000,X X 6.60 K STUD 632, /8" X 2-3/6" PLUG X CAPSCREW 2 5/8"-X-/4" SPACER 2 39 X PIPE PLUG X2 800 /2" 9

10 40 X-2-22 PIPE PLUG PIN S O- RING 0

11 Group: CONTROLLER ECU & HARNESS Range Solenoid CONTROLLER ECU & HARNESS K-3766RX REMAN EXCH TRANS CONTROLLER KIT K K-368 TRANS HARNESS KIT K-3682 RANGE/SPLITTER VALVE KIT 55680,556804,K X HEX FLANGE HEAD SCREW X #0-24 X /4 6 K O- RING KIT FOR SOLENOID VALVE

12 Group: COUNTERSHAFT & BRGS (AUX) /92 Aux CS Helical COUNTERSHAFT & BRGS (AUX) BOX BEARING 2343, K-359,K A-6338 WELDED COUNTERSHAFT ASSY A C/S D/G SPACER 2 2

13 Group: COUNTERSHAFT ASSY /92 CS/RT COUNTERSHAFT ASSY 437 SNAP RING 2 K-359,K BEARING 2 K-359,K CNTRSHFT-W/REV & ST X-6-E KEY ROLL PIN KEY ND GEAR-CNTRSHFT RD GEAR-CNTRSHFT TH GEAR-CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT SNAP RING BEARING K-359,K

14 RETAINER ROLL PIN NO LONGER REQUIRED 5 X CAPSCREW 2 5/8"-8X-3/4" 4

15 Group: FILTER REGULATOR NSS O- Ring/Element Kit AFR/AS 5 4 NSS - Not Sold Separately FILTER REGULATOR K-270 FILTER REG KIT A K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-42 CAPSCREW X 8S 42 2 /4"-20X2-/4" O- RING 2 K-270,K-3365,K X PIPE PLUG 3 /8" NPT 5

16 Group: HARNESS MOUNTING BRACKETS Latest Design HARNESS MOUNTING BRACKETS STRAIN RELIEF BRACKET NUT ASSEMBLY 3 5/6-8 K NUT ASSEMBLY 3 (/4-20) K X-8-56 BUTTON HEAD SCREW 2 5/6 X 5/ HARNESS BRACKET 6 K-3734 TRANS CONTROLLER MOUNTING KIT WIRE BRACKET 6

17 HARNESS STRAP BRACKET 9 K-447 HARNESS CRADLE BRACKET KIT

18 Group: INERTIA BRAKE 8

19 NOTE: IF YOU ARE REPLACING THE INERTIA BRAKE AND THE ADAPTER PLATE LOOKS LIKE THIS YOU WILL ALSO NEED TO ORDER ITEM #0 8-Bolt PTO Adapter Plate Old Design 8-Bolt PTO Adapter Plate New Design NOTE: IF YOU ARE REPLACING THE INERTIA BRAKE PLEASE SEE IMPORTANT ADAPTER PLATE DESIGN INFORMATION ABOVE

20 INERTIA BRAKE K-3637 INERTIA BRAKE KIT A PLEASE SEE IMPORTANT SERVICE INFORMATION INDICATED ON ILLUSTRATION. 2 X-8C-623 FASTENER & WASHER ASSY X CONN 3/8 PIPE TO3/ OIL HOSE ASSEMBLY ELBOW, 90 DEG MALE FILTER FITTING GASKET 684 K-358,K-3637,K- 3644,K K-3739 INERTIA BRAKE RELOCATION KIT 9 X-8C-722 CAPSCREW 8 7/6-4X-/4 0 K-3644 INERTIA BRK ADPT PLT KIT , GASKET K-358,K-3637,K K-3638 I-BRAKE CONNECTOR KIT

21 Group: INPUT SHAFT & DRIVE GEAR * 2 * 0370-/92 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR SEAL NOT SOLD FOR SERVICE SNAP RING K BEARING K-359,K SPACER SNAP RING K-359,K MAIN DRIVE GEAR 8 S-659 INPUT SHAFT , USE W/FBC K BUSHING K-3522,S-659 2

22 Group: INTEGRAL OIL PUMP 22 2 Indicates part of item INTEGRAL OIL PUMP X-8C-409 CAPSCREW 5 /4"-20X5/8" 2 K-2402 COVER & SCREW KIT 2053,

23 GASKET K PLUG O- RING K K-426 FASTENER KIT 20824, X KIT CONTAINS 3 FASTENERS AND 3 WASHERS K DOWEL PIN RETAINER 0 K-3367 OIL PUMP KIT ,430948, , , A ,A K-3367 OIL PUMP KIT ,430948, , , A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT ,430948, , , A ,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K PLUG 2 X CAPSCREW 2 3/8"-6X3/4" SPLITTER LUBE TUBE A X SCREW O- RING 999 K-3367 OIL PUMP KIT ,430948, , , A ,A

24 KITS & ASSEMBLIES K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-956 COOLER INSTLN KIT K-270 FILTER REG KIT A K-2402 COVER & SCREW KIT 2053, K-2805 SHIM KIT 2452 K K-359,K-3522,S K O- RING KIT FOR SOLENOID VALVE K-298 OIL SEAL KIT "FOR MAGNETIC COVER" K-359,K-3522 K-323 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) K-3365 RANGE CYL COVER KIT K-3367 OIL PUMP KIT ,430948, , , A ,A K-3438 POSITION SENSOR KIT 6955,69926 K-3484 O-RING KIT - RANGE K-359,K-3522 K-3492 SYNCHRONIZER KIT K K-3494 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT K-358 GASKET KIT K-359,K-3522 K-359 BASIC OVERHAUL KIT K-3522 BASIC REBUILD KIT K-3523 SPEEDO PLUG KIT K-3637 INERTIA BRAKE KIT A K-3638 I-BRAKE CONNECTOR KIT K-3643 CLUTCH HOUSING COVER KIT K-3644 INERTIA BRK ADPT PLT KIT , K-368 TRANS HARNESS KIT K-3682 RANGE/SPLITTER VALVE KIT K-3734 TRANS CONTROLLER MOUNTING KIT 55680,556804,K

25 K-3739 INERTIA BRAKE RELOCATION KIT K-3760 FORCED LUBE CL HSG KIT , , # PULL ALUMINUM K-3766RX REMAN EXCH TRANS CONTROLLER KIT K-3766 K-3784RX REMAN EXCH GEN 3 X-Y SHIFTER KIT A ,K-3665,K K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS K-3980 COBRA SHIFT LEVER KIT (RHO) K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM K-405 RT CLUTCH HOUSING SERVICE KIT K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION A - 78,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET S-404 OIL FILTER 7238 S-659 INPUT SHAFT , " PULL - USE W/FBC K-359 S-250 SPEEDO ROTOR ASSY MAGNETIC S-2688 MAINSHAFT ASSY , S-293 REAR BEARING COVER ASSY 69637,430465, S-2956 RANGE SECTION ASSY "B" RATIO S-307 CASE ASSEMBLY S-302 SHIFT BAR HOUSING ASSY S-3022 SHIFT BAR HOUSING ASSY COMPLETE HOUSING ONLY 25

26 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke 0 042A-0-0 MAINSHAFT & SYNCHRO(AUX) 4897 SPRING 3 K-3492,K-3494,K- 359,K A-733 SYNCHRONIZER ASSY A HI RANGE K-3492,K SLIDING CLUTCH K A-7254 SYNCHRONIZER ASSEMBLY A A LO RANGE K-3492,K AUXILIARY MAINSHAFT WASHER REDUCTION GEAR SPACER BOX BEARING K-359,K K-422 HEX FLANGE CRIMPED ,

27 NUT KIT 27

28 Group: MAINSHAFT ASSY B-0-96 MAINSHAFT ASSY S-2688 MAINSHAFT ASSY , ROLL PIN S SIDED KEY SNAP RING K-359,K REVERSE GEAR- MAINSHAFT SPACER SLIDING CLUTCH ST GEAR-MAINSHAFT WASHER ND GEAR-MAINSHAFT RD GEAR-MAINSHAFT TH GEAR-MAINSHAFT WASHER.244-BLUE 28

29 WASHER SLIDING CLUTCH 29

30 MISCELLANEOUS SHIFT DIAGRAM LABEL SILICONE LUBE 8 OZ ( CC)-FLEET SIZE 7204 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 7205 SEALANT 2 CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K

31 Group: OIL COOLER Flow Oil Return Oil Pump Outlet *3 *6 Outlet *4 Fuller 7237 *6 Inlet *5 Return Outlet /92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER 8025 OIL COOLER K HOSE 25 FEET K X CAPSCREW 2 5/6"-6X2-/2" 4 X LOCKWASHER 2 5/6" 5 82 BRACKET 4 K CONNECTOR 6 K-956,S SWIVEL 4 K X-0-50 WASHER 2 5/6" PLUG-RUBBER MOUNT 2 K STRAP 8 K CLAMP 5 K NUT 2 K-956 3

32 ELBOW 4 K S-404 OIL FILTER FILTER ELEMENT S

33 Group: RANGE CYLINDER Solenoid Valve RANGE CYLINDER A-5474 SHIFT YOKE ASSY GASKET K-3484,K RANGE CYLINDER O- RING K PISTON O- RING K O- RING K X--00 NUT 5/8" GASKET K-3365,K-3484,K K-3365 RANGE CYL COVER KIT X CAPSCREW 2 3/8"-6X4-3/4" 2 X-8L-605 CAPSCREW 2 3/8"-6X3" 3 X LOCKWASHER 2 3/8" 33

34 5 X PIPE PLUG 3 /8" NPT 6 K O- RING KIT FOR SOLENOID VALVE 7 X HEX FLANGE HEAD SCREW X #0-24 X /4 8 K-3682 RANGE/SPLITTER VALVE KIT 55680,556804,K

35 Group: REVERSE IDLER A-0-04 REVERSE IDLER WASHER BEARING K-359,K REVERSE IDLER GEAR RETAINING RING IDLER SHAFT 2 35

36 36 Group: SHIFT BAR HOUSING

37 SHIFT BAR HOUSING S-3022 SHIFT BAR HOUSING ASSY HOUSING ONLY GASKET 498 K-358,S-302,S AIR VALVE SHAFT 777 S X PIPE PLUG X /8" NPT PLUNGER SPRING GASKET S-302,S PLUG 778 S-302,S NEUTRAL LIGHT SWITCH 2639 SWITCH NORMALLY CLOSED LIFTING EYE S X-8L-602 CAPSCREW 5 3/8"-6X-/2"- TWO FOR LIFTING EYES, 2 FOR HARNESS BRACKET AND FOR STRAIN RELIEF VALVE 6 X-8L-604 CAPSCREW 8 3/8"-6X-/4" PIN GASKET 2 S-302,S REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN PLUG 597 S-302,S COMPRESSION SPRING 3 S X STEEL BALL 3 /2" SHIFT YOKE REVERSE/ST S X STEEL BALL 2 3/4" SHIFT BLOCK 2ND/3RD S LOCKSCREW 5 S INTERLOCK PIN S SHIFT BLOCK 4TH/5TH S SHIFT YOKE TH/5TH S YOKE BAR 4TH/5TH S SHIFT YOKE ND/3RD S YOKE BAR 2ND/3RD S YOKE BAR REVERSE/ST S

38 34 K-323 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) O- RING 2 K-3638,S X-8C-409 CAPSCREW 2 /4"-20X5/8" PLUG S-302,S GASKET 3 S-302,S SCREW 3/8 & 5/6 3 USED FOR MOUNTING ECU NUT ASSEMBLY 3 5/6-8, USED FOR MOUNTING ECU K S-302 SHIFT BAR HOUSING ASSY COMPLETE 38

39 Group: SHIFT CONTROLS VOLUME CONTROL R 3 5 N 2 SERVICE D 4 MANUAL SHIFT LOW EATON FULLER TRANSMISSIONS PUSHBUTTON ASSEMBLY COBRA LEVER - only for use with 0MY559M Mack Swing Arm Bracket 7 6 Indicates part of COBRA LEVER - Latest Design - for all applications with the exception of units using the 0MY559M Mack Swing Arm Bracket (see illustration to the left) SHIFT CONTROLS PUSHBUTTON ASSY A ,S K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM SHIFT LEVER KNOB DECAL SHIFT LEVER POSITION STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) 6 A-7982 JUMPER HARNESS ASSY ,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION 39

40 7 K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS 40

41 Group: X-Y SHIFTER MODULE XY Shifter Repair Kit X-Y SHIFTER MODULE K-3784RX REMAN EXCH GEN 3 X-Y SHIFTER KIT A ,K-3665,K GASKET K K-3438 POSITION SENSOR KIT 6955, X-8C-65 CAPSCREW BREATHER /4" NPT 7 K-4009 XY SHIFTER REPAIR KIT 4

42 42