Y07121 November 2015

Transcription

1 Y072 November 205

2 Contents How To Use The Illustrated Parts List... 3 FRONT BEARING COVER ASSY FRONT CASE ASSY... 5 INPUT SHAFT ASSY... 7 INTEGRATED AIR SYSTEM... 8 INTERMEDIATE CASE ASSY LAYSHAFT ASSY LRC ASSEMBLY... 4 MAINSHAFT ASSY PLANET GEAR SPINDLE ASSY RANGE ASSY REAR CASE ASSY REVERSE IDLER SHAFT SELECTOR ASSY

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation and Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits or Assemblies contain groups of individual or assembled parts specially developed for optimal replacement during repair. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings adjacent to the illustration.(on the same or adjacent page) Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories ITEM - Number corresponds to number on illustration for part identification. CURRET PART - part number of the part available for service. DESCRIPTION - part name or description. REPLACED PART - number of replaced part. QTY - Quantity required for assembly. NOTES - unique characteristics or requirements. KITS / ASSYS WHERE NEEDED - kits or assemblies that contain the part. 3

4 Group: FRONT BEARING COVER ASSY. FRONT BEARING COVER ASSY. 0 U FRONT BEARING COVER ASSY. X OIL SEAL FRONT BEARING COVER 3 GMX SCREW 5 M0X25 HEX FLG HD 4

5 Group: FRONT CASE ASSY FRONT CASE ASSY 0 U FRONT CASE ASSY FRONT CASING BUSH FOR MAIN SELECTOR SHAFT 3 GX88866 PTO PROVISION COVER 4 GMX GMX GMX GMX GMX SCREW 6 M2X25 HEX FLG HD BOLT 4 M0X40 NUT 4 M0X.5 BOLT BOLT 3 M0X58 5

6 8 GMX SCREW 4 M2X25 HEX FLG HD 9 GX STUD 2 M2X65 LONG 0 GMX NUT 2 M2 GX STUD 0 M2X45 LONG 2 GX CUP PLUG PLUNGER-NEUTRAL SPRING COMPRESSION GASKET 6 GX DETENT COVER 7 X DOWEL 2 8,0 DIA X 6 8 GMX SCREW GMX M8 X 6 9 GX2085 LIFTING EYE 20 GMX-8-09 SCREW 4 M0X30 HEX FLG HD 2 GX BEARING COVER LAYSHAFT 6

7 Group: INPUT SHAFT ASSY. INPUT SHAFT ASSY. 0 U INPUT SHAFT ASSY INPUT SHAFT 2 X INPUT SHAFT BEARING SPACER - GRADED 3.0 PACK: U SPACER - GRADED 3.5 PACK: U SPACER - GRADED 3.20 PACK: U SPACER - GRADED 3.25 PACK: U SPACER - GRADED 3.30 PACK: U SPACER - GRADED 3.35 PACK: U SPACER - GRADED 3.40 PACK: U SPACER - GRADED 3.45 PACK: U SPACER - GRADED 3.50 PACK: U U SPACER - GRADED PACK 4 X CIRCLIP 7

8 Group: INTEGRATED AIR SYSTEM INTEGRATED AIR SYSTEM 0 U INTEGRATED RANGE CONTROL ASSY. X INTEGRATED AIR VALVE PNEUMATIC INCLUDING X IAS SEALING 2 GMX GMX SCREW 2 M0 X 35 HEX.FLG.HD BOLT M0 X 70 4 X ELBOW ARTICULATED 5 U BANJO ADAPTOR G/4 TO 6 TUBE 6 X STRAIGHT ADAPTOR U BANJO ADAPTOR G/8 TO 4 TUBE 8 GMX SCREW M2X25 HEX FLG HD AIR PIPES 6 8

9 0 X CLAMP HOSE 6 X NYLON TUBE 6 2 X NYLON TUBE O-RING 4 X /2 POPPET VALVE 5 X STRAIGHT DOUBLE ADAPTOR G/8 6 X88854 STRAIGHT ADAPTOR 6 TO 4 TUBE 7 U STRAIGHT SPLITER ADAPTOR 9

10 Group: INTERMEDIATE CASE ASSY. INTERMEDIATE CASE ASSY. 0 T2228 SERVICE KIT OIL STRAINER/ WASHER 0 U INTERMEDIATE CASE ASSY INCLUDES , GX & X INTERMEDIATE CASE 2 GX SWITCH REVERSE / RANGE O-RING SWITCH -NORMALLY OPEN 5 X88707 BALL 2 DIA.4 6 GX LIFTING EYE PIN INTERLOCK 8 GX SWITCH REVERSE / RANGE 9 X O-RING (09,5X3,0) 0 U OIL PUMP GU GMX SCREW 8 M0X25 HEX FLG HD 0

11 BUSH FOR MAIN SELECTOR SHAFT 3 X BUSH 4 X CIRCLIP 5 GX88866 PTO PROVISION COVER 6 GMX SCREW 6 M2X25 HEX FLG HD 7 X WASHER-OIL STRAINER / DRAIN T STRAINER-OIL 9 GX PLUG OIL STRAINER 20 U OIL STRAINER ASSY. T X DOWEL 2 6,0 DI X 30,5 22 X WASHER-FILL/DRAIN FL 23 GX OIL FILLER PLUG M24

12 Group: LAYSHAFT ASSY. LAYSHAFT ASSY SPACER 2 F8889 SHIM S=0,05 2 F88892 SHIM S=0,27 2 F88893 SHIM S=0,254 2 F88894 SHIM S=0,508 2 U SHIM PACK 2 X SHIM S=,200 3 U CIRCLIP GRADED PACK 3 X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA X X GR.C/CLIP 40 DIA. X.97 3 X GR.C/CLIP 40 DIA. X.92 3 X GR.C/CLIP 40 DIA. X.87 PACK: U PACK: U PACK: U PACK: U PACK: U PACK: U

13 3 X GR.C/CLIP 40 DIA. X.82 3 X GR.C/CLIP 40 DIA. X.77 PACK: U PACK: U X BEARING ASSEMBLY GEAR LAYSHAFT DRIVE GEAR LAYSHAFT 3RD LAYSHAFT 8 U LAYSHAFT ASSEMBLY 3

14 Group: LRC ASSEMBLY LRC ASSEMBLY 0 U LRC ASSY RHV X BOOT 2 X88848 OIL SEAL PLUNGER - DETENT SPRING COMPRESSION GASKET 6 GX DETENT COVER 7 GMX SCREW 2 8 X CIRCLIP 2 25.DIA SPRING RETAINER- BOOSTER SPRING COMPRESSION SPRING RETAINER-BIAS 2 GMX SCREW END CAP 4 X O-RING 5 U LRC SUB ASSY 4

15 SEAL SWITCH ACTIVATOR PIN 8 GX EXPANSION PLUG 9 X20420 BREATHER SHIFT ROD LEVER INNER STRIKING 22 X DOWEL 0,0 DIA X GMX-8-09 SCREW 4 M0X30 HEX FLG HD 5

16 Group: MAINSHAFT ASSY. MAINSHAFT ASSY. 0 U MAINSHAFT ASSY. U MAINSHAFT 2 X485 DOWEL 5/6 DI X.50 3 X NEEDLE ROLLER BRG. ASSY GEAR SPACER ST GEAR MAINSHAFT ST SYNCHRO FLANGE SYNCHRO RING 2 8 X ROLLER PLUNGER SPRING COMPRESSION HUB-FIXED, ST/2ND 6

17 SLIDING SLEEVE GEAR MAINSHAFT 2ND 4 X NEEDLE ROLLER BRG. ASSY SLEEVE MAINSHAFT BEARING 6 U GRADED CIRCLIP PACK 6 X GR.CIRCLIP 46 DIA. X X GR.CIRCLIP 46 DIA. X X GR.CIRCLIP 46 DIA. X X CIRCLIP GRADED 46 DIA X2.5 6 X CIRCLIP GRADED 46 DIA X 2.20 PACK: U PACK: U PACK: U PACK: U PACK: U X NEEDLE BEARING GEAR SPACER 4TH GEAR MAINSHAFT 3RD SYNCHRO FLANGE SYNCHRO RING 2 22 X ROLLER PLUNGER SPRING COMPRESSION FIXED HUB 3RD/4TH SLIDING SLEEVE 27 U GRADED CIRCLIP PACK 27 X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA X X NEEDLE BRG.ROLLER ASSY 29 X NEEDLE ROLLER BRG. ASSY 7

18 GEAR MAINSHAFT CRAWLER SYNCHRO FLANGE SYNCHRO RING 33 X CIRCLIP SYNCHRO. ASSY FIXED HUB REVERSE/CRAWLER SPRING COMPRESSION PLUNGER 3 37 X ROLLER 3 38 U GRADED CIRCLIP PACK 38 X CIRCLIP-GR.DIA.60 X X CIRCLIP-GR.DIA.60 X X CIRCLIP-GR.DIA.60 X SLIDING SLEEVE SYNCHRO FLANGE REVERSE GEAR MAINSHAFT REVERSE 42 X NEEDLE ROLLER BRG. ASSY 43 X BEARING REAR MAINSHAFT 44 X SEALING RING OIL MUFF SUN GEAR RETAINER 48 GX SCREW M6X45 HEX HD RESTRICTOR 8

19 Group: PLANET GEAR SPINDLE ASSY. PLANET GEAR SPINDLE ASSY. 0 U PLANET GEAR SPINDLE ASSY. U OUTPUT SHAFT ASSY 2 MX SCREW 5 M6 X 0 SKT HD SET SPINDLE WASHER 0 5 U NEEDLE ROLLER BRG. ASSY GEAR PLANET 5 9

20 Group: RANGE ASSY. RANGE ASSY SYNCHRO FLANGE 2 X CIRCLIP SYNCHRO RING - RANGE HI-LO SHIFT ROD 5 X DOWEL X ECO HIGH/LOW SHIFT FORK , ANNULUS 8 X CIRCLIP SLIDING SLEEVE 0 X CIRCLIP 20

21 FIXED HUB SPRING COMPRESSION PLUNGER 9 4 X ROLLER 9 5 X BEARING 6 X CIRCLIP 7 GMX SCREW 3 M8X RETAINER REACTION PLATE SYNCHRO FLANGE 2 X CIRCLIP SPACER 2

22 Group: REAR CASE ASSY. REAR CASE ASSY. 0 U REAR CASING REAR CASING 2 X O-RING BUSH X O-RING DIA.24, PISTON RANGE CYLINDER PISTON O RING PISTON O RING 8 GMX NUT M ADAPTOR 0 X WASHER 22

23 SPEEDO PINION BUSH SPACER TACHO GEAR SPEEDO DRIVE 6TH REAR COVER SPEEDO 6 X BEARING REAR COVER 8 X OIL SEAL 9 GMX GMX BOLT 3 M0X95 HEX FLG HD BOLT M0X95 HEX FLG HD 20 GX COUPLING FLANGE 2 GX NUT 22 GMX SCREW 4 M2X25 HEX FLG HD 23 GX LAYSHAFT REAR COVER 24 GMX GMX GMX GMX BOLT M0X65 HEX FLG HD BOLT 4 M0X58 BOLT M0X55 HEX FLG HD NUT 7 M0X DISC MAGNET 27 X DOWEL 2 6,0 DI X 30,5 28 GMX PLUG M8 X.25 23

24 Group: REVERSE IDLER SHAFT REVERSE IDLER SHAFT REVERSE IDLER SHAFT THRUST WASHER GEAR REVERSE IDLER 4 X NEEDLE ROLLER BRG SPACER 24

25 Group: SELECTOR ASSY. SELECTOR ASSY. 0 U SELECTOR ASSY. U SELECTOR BLOCK INCLUDES & X FORK 3RD/4TH FORK ST/2ND FORK CRAWLER/REVERSE SELECTOR KEY INTERLOCK KEY SELECTOR SHAFT SCREW M0X23 HEX HD 25

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