Illustrated Parts List

Transcription

1 More time on the road Illustrated s List EH-6E706B-P November 202

2 Contents How To Use The Illustrated s List... 3 CASE... 4 CASE COVER PLATE... 7 COUNTERSHAFT ASSY... 8 CROSS SHAFT ASSEMBLY... 0 ECA SPEED SENSOR... 2 ELECTRIC CLUTCH ACTUATOR... 3 HYBRID CONTROLLER... 4 INVERTER... 5 KITS & ASSEMBLIES... 6 MAIN DRIVE GEAR... 8 MAINSHAFT ASSY... 9 MOTOR GENERATOR... 2 PARK MECHANISM PEC AIR FILTER PEC CD BATTERY REVERSE IDLER GEAR ASSY SHIFT BAR HOUSING TRANSMISSION CONTROLLER TRANSMISSION HARNESS... 3 X-Y SHIFTER MODULE

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: CASE CASE Description Replaced Qty. Notes Kits/Assys Where A-7880 CASE ASSY X PIPE PLUG O- RING 4 K-325,S

5 Description Replaced Qty. Notes Kits/Assys Where PTO COVER W/SPEED SENSOR PROVISION PTO COVER 6 X CAPSCREW 2 3/8"-6X3/4" 7 K-3772 SPEED SENSOR KIT PLUG GASKET X-8C-409 CAPSCREW 4 /4"-20X5/8" K-3772 X LOCKWASHER 4 5/8" 2 X-8-04 HEX SCREW X X-8-0 CAPSCREW 5/8"-X2-/4" 4 K-325 SPEEDO PLUG KIT GASKET K FRONT BRG COVER SCREW 6 5/6-8X.8 K SHIM.004 QUANTITY AS REQUIRED SHIM.007 QUANTITY AS REQUIRED SHIM.00 QUANTITY AS REQUIRED SHIM.020 QUANTITY AS REQUIRED SHIM.040 QUANTITY AS REQUIRED MAGNET SPEEDO ROTOR 6 TEETH SHIM.004 QUANTITY AS REQUIRED SHIM.007 QUANTITY AS REQUIRED SHIM.00 QUANTITY AS REQUIRED SHIM.020 QUANTITY AS REQUIRED SHIM.040 QUANTITY AS REQUIRED 23 S-2864 REAR BRG COVER ASSY 69423, X PIPE PLUG X2 202,X /4" MAGNETIC OIL SEAL SHAFT 2.753, WIDTH.5 S WASHER 4 /2" C/S REAR BRG COVER 28 86D8 NUT 86D08 4 /2"-20 5

6 Description Replaced Qty. Notes Kits/Assys Where STUD 4 /2"-20X2-5/6" 3 K-34 NUT KIT 2937,430920, X-8C-604 CAPSCREW 4 3/8"-6X-/4" 33 X PIPE PLUG 6

7 Group: CASE COVER PLATE CASE COVER PLATE Description Replaced Qty. Notes Kits/Assys Where GASKET CASE COVER 3 X-8C-600 CAPSCREW 4 3/8"-6X" 4 X CAPSCREW 3 3/8"-6X", FOR LIFTING EYES LIFTING EYE BREATHER 7

8 Group: COUNTERSHAFT ASSY /93 COUNTERSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where SNAP RING WASHER 3 K-3795 COUNTERSHAFT BRG KIT 33645, SNAP RING DRIVE GEAR-CNTRSHFT TH GEAR-CNTRSHFT TH GEAR-CNTRSHFT RD GEAR-CNTRSHFT

9 Description Replaced Qty. Notes Kits/Assys Where KEY COUNTERSHAFT 2 K-455 BEARING KIT (C/S REAR) 65898,

10 Group: CROSS SHAFT ASSEMBLY 2 Indicates of # A CROSS SHAFT ASSEMBLY Description Replaced Qty. Notes Kits/Assys Where O-RING K PLUG K SNAP RING K CLUTCH RELEASE SHAFT K BUSHING 2 K GREASE SEAL K

11 Description Replaced Qty. Notes Kits/Assys Where 7 X LOCKWASHER 2 K-3774,K BOLT 2 7/6 X -/4 K-3774,K ACTUATOR SHAFT K-3774,K CLUTCH REL SHAFT KEY K-3774,K-4080 X M HEX HEAD CAPSCREW 4 M5 X 0.8 X HAND HOLE COVER 3 K-3774 CROSS-SHAFT ASSEMBLY KIT

12 Group: ECA SPEED SENSOR ECA SPEED SENSOR Description Replaced Qty. Notes Kits/Assys Where K-3776 ECA SPEED SENSOR KIT

13 Group: ELECTRIC CLUTCH ACTUATOR A-09-0 ELECTRIC CLUTCH ACTUATOR Description Replaced Qty. Notes Kits/Assys Where K-3777 ELECTRIC CLUTCH ACTUATOR KIT , X-8L-609 CAPSCREW 3 K

14 Group: HYBRID CONTROLLER HYBRID CONTROLLER Description Replaced Qty. Notes Kits/Assys Where K-4034 HYBRID CONTROLLER KIT (LP) RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers NUT ASSEMBLY 3 (/4-20) K-402,K

15 Group: INVERTER INVERTER Description Replaced Qty. Notes Kits/Assys Where K-4065 INVERTER KIT RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers 5

16 KITS & ASSEMBLIES Description Replaced Qty. Notes Kits/Assys Where K-325 SPEEDO PLUG KIT K-34 NUT KIT K-3438 POSITION SENSOR KIT K-3772 SPEED SENSOR KIT K-3774 CROSS-SHAFT ASSEMBLY KIT K-3776 ECA SPEED SENSOR KIT K-3777 ELECTRIC CLUTCH ACTUATOR KIT K-3795 COUNTERSHAFT BRG KIT , , K-395 GREASE HOSE KIT K-3990 TRANSMISSION HARNESS (LP) K-406 GEN 3 X-Y SHIFTER KIT (LP) K-407 SHIFT BAR HOUSING ASSY K-402 TRANSMISSION CONTROLLER KIT K-4034 HYBRID CONTROLLER KIT (LP) COMPLETE RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers K-404 PEC ASSY KIT (CD) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-404R REMAN PEC ASSY KIT (CD) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4043 RELAY BOX / BATTERY CONTROLLER KIT FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4044 COOLING FAN KIT - 2V FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4045 FUSE KIT FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED 6

17 Description Replaced Qty. Notes Kits/Assys Where PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4048 ACTUATOR ASSEMBLY A-7900 K-4049 ROTARY POSITION SENSOR K-4065 INVERTER KIT RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers K-4080 MOTOR / GENERATOR KIT K-408 ACCESS COVER SERVICE KIT (MY09) K-4082 TOP COVER SERVICE KIT (MY09) K-4083 AIR FILTER COVER SERVICE KIT (MY09) K-4084 MASTER PEC COVER SERVICE KIT (MY09) K-4085 POSITION SENSOR KIT (LP) RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4096 AIR FILTER KIT FOR USE WITH METAL ENCLOSURE PEC K-44 MY09 PEC MOUNTING STUD KIT K-45 HYBRID FRONT COVER SEAL KIT FOR USE WITH METAL ENCLOSURE ONLY - METRIC FASTENERS K-46 PEC ASSY KIT (CD) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-46R REMAN PEC ASSY KIT (CD) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS S-2864 REAR BRG COVER ASSY 7

18 Group: MAIN DRIVE GEAR MAIN DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where K-452 BEARING KIT (INPUT SHAFT) , " INPUT MAIN DRIVE GEAR 8

19 Group: MAINSHAFT ASSY MAINSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where BEARING CONE SLIDING CLUTCH (5TH/6TH) CLUTCH HUB 5/6 9

20 Description Replaced Qty. Notes Kits/Assys Where OD GEAR-MAINSHAFT BEARING SNAP RING WASHER TH GEAR-MAINSHAFT BEARING SNAP RING SLIDING CLUTCH (3RD/4TH) CLUTCH HUB 3/ RD GEAR-MAINSHAFT BEARING SNAP RING WASHER ND GEAR-MAINSHAFT SLIDING CLUTCH (ST/2ND) ST GEAR-MAINSHAFT REV GEAR-MAINSHAFT CLUTCH HUB - REV 28 0J06 STEEL BALL 3 3/6" BEARING BEARING MAINSHAFT 35 K-460 BEARING KIT (OUTPUT SHAFT) ,

21 Group: MOTOR GENERATOR A MOTOR GENERATOR Description Replaced Qty. Notes Kits/Assys Where K-4080 MOTOR / GENERATOR KIT RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers 2 X-8-0 CAPSCREW 5/8"-X2-/4" 2 X-8-04 HEX SCREW X X LOCKWASHER 4 4 X-8L-609 CAPSCREW 3 K O-RING K-45 2

22 Description Replaced Qty. Notes Kits/Assys Where 6 X M HEX HEAD CAPSCREW 4 M5 X 0.8 X HAND HOLE COVER 22

23 Group: PARK MECHANISM PARK MECHANISM Description Replaced Qty. Notes Kits/Assys Where K-4048 ACTUATOR ASSEMBLY A K-4049 ROTARY POSITION SENSOR GASKET K-4048,K

24 Group: PEC AIR FILTER 6 Included in and PEC AIR FILTER Description Replaced Qty. Notes Kits/Assys Where K-4096 AIR FILTER KIT FOR USE WITH METAL ENCLOSURE PEC AIR FILTER COVER SEAL K-4083,K-4084,K X M WASHER, CONICAL (SEALING) 6 K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K X-3-060M LOCKWASHER (M6) 6 K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K X-8-068M SCREW, HEX HD (M6XX6) 6 K-4083 AIR FILTER COVER SERVICE KIT (MY09) 6 K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K

25 Group: PEC CD BATTERY Included in 7 Included in s 3,4,5 and (not pictured) - Individual Cover Seals - Also included in Cover Service Kits 7 (not pictured) - Master PEC Cover Kit PEC CD BATTERY Description Replaced Qty. Notes Kits/Assys Where 2 K-404 PEC ASSY KIT (CD) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 2 K-404R REMAN PEC ASSY KIT (CD) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 2 K-46 PEC ASSY KIT (CD) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 2 K-46R REMAN PEC ASSY KIT (CD) 3 K-4082 TOP COVER SERVICE KIT (MY09) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 4 K-4083 AIR FILTER COVER 25

26 Description Replaced Qty. Notes Kits/Assys Where SERVICE KIT (MY09) 5 K-408 ACCESS COVER SERVICE KIT (MY09) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS TOP COVER SEAL RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4043,K-4044,K- 4082,K AIR FILTER COVER SEAL K-4083,K-4084,K ACCESS COVER SEAL K-4043,K-4044,K- 4045,K-408,K K-4084 MASTER PEC COVER SERVICE KIT (MY09) 8 X-8-068M SCREW, HEX HD (M6XX6) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS QUANTITY AS REQUIRED K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K X-3-060M LOCKWASHER (M6) QUANTITY AS REQUIRED K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K X M WASHER, CONICAL (SEALING) QUANTITY AS REQUIRED K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K

27 Group: REVERSE IDLER GEAR ASSY REVERSE IDLER GEAR ASSY Description Replaced Qty. Notes Kits/Assys Where BEARING SPACER REVERSE IDLER SHAFT J06 STEEL BALL 3/6" REVERSE IDLER GEAR 27

28 Group: SHIFT BAR HOUSING 5 23 Indicates Not Included in

29 SHIFT BAR HOUSING Description Replaced Qty. Notes Kits/Assys Where PIN SHIFT BLOCK (ST/2ND) SHIFT BLOCK - REVERSE PLUG SHIFT YOKE (ST/2ND) SHIFT YOKE - REVERSE YOKE BAR (ST/2ND) YOKE BAR (3RD/4TH) YOKE BAR (5TH/6TH) YOKE BAR - REVERSE SHIFT YOKE (3RD/4TH) SHIFT YOKE (5TH/6TH) SHIFT BAR HOUSING REVERSE SWITCH PIN SPRING 4 7 0J4 STEEL BALL 0 8 JM3528 PIN 6 9 JM6028 PIN BALL RETAINER- REVERSE GASKET GASKET K X-8C-600 CAPSCREW 3/8"-6X" 999 K-407 SHIFT BAR HOUSING ASSY COMPLETE 29

30 Group: TRANSMISSION CONTROLLER TRANSMISSION CONTROLLER Description Replaced Qty. Notes Kits/Assys Where K-402 TRANSMISSION CONTROLLER KIT NUT ASSEMBLY 3 (/4-20) K-402,K X PLAIN WASHER

31 Group: TRANSMISSION HARNESS TRANSMISSION HARNESS Description Replaced Qty. Notes Kits/Assys Where K-3990 TRANSMISSION HARNESS (LP)

32 Group: X-Y SHIFTER MODULE 4 3 Not Vented No Locating Tab Longer Shift Finger X-Y SHIFTER MODULE Description Replaced Qty. Notes Kits/Assys Where K-406 GEN 3 X-Y SHIFTER KIT (LP) GASKET K K-3438 POSITION SENSOR KIT 4 X-8C-65 CAPSCREW 4 5 K-4085 POSITION SENSOR KIT (LP)

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