Illustrated Parts List

Transcription

1 More time on the road Illustrated s List RTLO-898B-AS November 0

2 Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)... 8 CONTROLLER ECU & HARNESS... 3 COUNTERSHAFT & BRGS(AUX)... 4 COUNTERSHAFT ASSY... 5 DRIVER COMMAND CONSOLE... 7 FILTER REGULATOR... 8 GEAR DISPLAY MODULE... 9 HEAT EXCHANGER... 0 INPUT SHAFT & DRIVE GEAR... INTEGRAL OIL PUMP... KITS & ASSEMBLIES... 4 MAINSHAFT & SYNCHRO(AUX)... 6 MAINSHAFT ASSY... 8 MISCELLANEOUS OIL COOLER... 3 OIL FILTER RANGE CYLINDER REVERSE IDLER SHIFT BAR HOUSING... 4 SPLITTER CYLINDER X-Y SHIFTER MODULE... 45

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AFTERMARKET TRANSMISSIONS Automated Transmission AFTMKT 09A- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item TB-F6- R TB-F6- RDS RTLO-898B-AS REMAN TRANS RTLO-898B-AS REMAN TRANS WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP 4

5 Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR Item SPACER BOX BEARING K-3533,K RETAINER 4 X CAPSCREW 6 3/8"-6X-/" SPACER AUXILIARY DRIVE GEAR WASHER SNAP RING K-353,K-3533,K

6 Group: CASE (AUX) OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) A-0-0 CASE (AUX) Item 6

7 Item S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC O- RING K-98,S-50,S- 809,S K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-3533,K X-8-080M CAPSCREW M8 X.5 X MM 5 S-809 REAR BEARING COVER ASSY 43033,430387,430465, PUSH-IN/THREAD-IN MAGNETIC PICK-UP GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-98,K-353,S- 809 K-98,K X-8L-64 CAPSCREW 6 3/8"-6X" 8 X-8L-60 CAPSCREW 7 3/8"-6X-/" 8 X-8L-64 CAPSCREW 3/8"-6X" COVER 346 S GASKET K-353,K-3547,S- 960 K-805 SHIM KIT 45 K - 06 K-3533,K-3534,S GASKET K-353,S REAR HOUSING LIFTING EYE 705 S X-8L-604 CAPSCREW 8 3/8"-6X-/4" K K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) 4 K-353 SPEEDO PLUG KIT

8 Group: CASE (FRONT) Latest Design 0 5 * * B * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #8677. # Housing Upper bore use #85 and #8677 / Lower bore use #8677. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item S-79 NO LONGER AVAILABLE X--007 PIPE PLUG X X--07 PIPE PLUG X 0,X 06 3/4" MAGNETIC GASKET K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET , K A-373 CLUTCH HOUSING ASSY A # PUSH-PULL IRON 8 A-373 CLUTCH HOUSING ASSY A - 37,A - 37 # PUSH-PULL IRON 8 A-477 CLUTCH HOUSING ASSY A ,A # PUSH-PULL ALUM. 8 A-6064 CLUTCH HOUSING ASSY A - 434,A ,A - 606,A ,A - # PUSH-PULL ALUM. 8

9 Item SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER # PUSH HAND HOLE COVER # PULL HAND HOLE COVER 453 # PULL HAND HOLE COVER 565 # PUSH STUD X WASHER X 3 000,X0 000,X X X--0 HEX NUT X FRONT BRG COVER " PULL 5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" K FRONT BRG COVER " PUSH 7 43 GASKET K BUSHING 4 FOR # HOUSING UPPER A-373,A-373,A- 477,A BUSHING FOR # HOUSING UPPER A-373,A-373,A- 477,A BUSHING FOR # HOUSING UPPER A-373,A-373,A- 477,A BUSHING FOR # AND # HOUSING LOWER A-373,A-373,A- 477,A X-8C-830 HEX HEAD SCREW/WASHER ASSY 0 X-8C-83 HEX HEAD SCREW/WASHER ASSY X-8C X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C X 3.460, FOR IRON HOUSING PLUG /6" MAGNETIC, O-RING INCLUDED X CAPSCREW 6 3/8"-6X3/4" PTO COVER GASKET 684 K MAGNET PIN 9 X--0 HEX NUT X WASHER X 3 000,X0 000,X X

10 Item STUD 63,6579 5/8" X -3/6" PLUG 7 37 X CAPSCREW 5/8"-X-/4" SPACER 39 X--80 PIPE PLUG X 800 /" 40 X--07 PIPE PLUG X 0,X 06 3/4" MAGNETIC PIN 0

11 Group: CONTROLLER ECU & HARNESS

12 A-0-0

13 CONTROLLER ECU & HARNESS Item K-38 P.I.M. REPLACEMENT KIT X-3-06 SELF-TAPPING SCREW X3 9 5/6" MOUNTING PAD DOWEL PIN S-6 5 K-3353RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3353, K-3353R SLEEVE WASHER 8 X-8-55 SCREW 5/6"-8X-/" 9 K-604 SHIFT SENSOR KIT 69743,430668, K-335 ECU HARNESS KIT 6930, O- RING S SPRING CLIP K-33,S-6 3 K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) 5 X-8-080M CAPSCREW M8 X.5 X MM 5 X-8L-604 CAPSCREW 3/8"-6X-/4" K K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K ONE FOR THE RANGE CYLINDER AND ONE FOR THE SPLITTER CYLINDER 7 X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 8 X-3-30 LOCKWASHER 4 #0 PLAIN TY-RAP 5 K-335,K-368,K BRACKET K-908 -O- RING KIT FOR SOLENOID VALVE 3

14 Group: COUNTERSHAFT & BRGS(AUX) /93 CS Helical COUNTERSHAFT & BRGS(AUX) Item BOX BEARING K-3533,K-3534 K-30 COUNTERSHAFT REPLT KIT SPACER 43079,430793,A - 687,A - 660,A K-30 4

15 Group: COUNTERSHAFT ASSY CS/RT COUNTERSHAFT ASSY Item SNAP RING K-353,K-3533,K BEARING K-3533,K K-947 CNTRSHFT W/REV & LO X-6-E KEY 5 65 ROLL PIN KEY ST GEAR-CNTRSHFT , ND GEAR-CNTRSHFT OD GEAR-CNTRSHFT , PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT , SNAP RING K BEARING , , K-3533,K RETAINER X CAPSCREW 5/8"-8X-3/4" 5

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17 TRANSMISSION Group: DRIVER COMMAND CONSOLE DCC SW 3 SYSMAN COMM SYSMAN LOGIC 4 SERVICE RELAY VEHICLE DCC AC DRIVER COMMAND CONSOLE Item K-3794 NO LONGER AVAILABLE A-633 K-338 TOWER HARNESS KIT 6930, B RX SYSTEM MANAGER ASSY, REMAN EXCHANGE B ,B X-0-00 POWER CONNECT RELAY 7

18 Group: FILTER REGULATOR NSS -O- Ring/Element Kit To Splitter Cylinder Cover 7 4 NSS - Not Sold Separately 6 03A-08-0 FILTER REGULATOR Item K-70 FILTER REG KIT A K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" O- RING K-70,K-3365,K- 3484,K X--08 PIPE PLUG /8" NPT HOSE ASSY 6" ELBOW /8" K-3366,S-960 8

19 Group: GEAR DISPLAY MODULE Old Design 4 Truck Components Latest Design GEAR DISPLAY MODULE Item K-399 GEAR DISPLAY KIT ,A K-399 DRIVER DISPLAY MODULE ADAPTER HARNESS K K-399 GEAR DISPLAY KIT ,A

20 Group: HEAT EXCHANGER 6 4 To Oil Pump "A" Port 3 7 To Oil Pump "B" Port Design HEAT EXCHANGER Item 0 K-390 MOUNTING BRACKET NOT PICTURED 0 X-8C-6 SCREW 3/8"-6X3/4" - NOT PICTURED, FOR MOUNTING BRACKET K-3967 HEAT EXCHANGER KIT ,558666,K- 364 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT K-3956 HEAT EXCHANGER KIT /4" PORTS OIL HOSE ASSEMBLY " ELBOW ELBOW K STRAP OIL HOSE ASSEMBLY " 0

21 Group: INPUT SHAFT & DRIVE GEAR * * 0370-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item 3559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-353,K-3533,K BEARING K-3533,K SPACER SNAP RING K-353,K-3533,K MAIN DRIVE GEAR , S-659 INPUT SHAFT ,43066 " PULL - USE W/FBC 0550 K S-660 INPUT SHAFT 0536,3567 " PUSH - USE W/FBC BUSHING K-3534,S-659,S- 660

22 Group: INTEGRAL OIL PUMP Indicates part of item INTEGRAL OIL PUMP Item PLUG O- RING K-3484,K-350

23 Item 6 K-46 FASTENER KIT 084, X KIT CONTAINS 3 FASTENERS AND 3 WASHERS K DOWEL PIN RETAINER 0 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K PLUG PLUG K-3367 X CAPSCREW 3/8"-6X3/4" SPLITTER LUBE TUBE A X SCREW O- RING 999 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A

24 KITS & ASSEMBLIES Item K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-956 COOLER INSTLN KIT K-70 FILTER REG KIT A K-604 SHIFT SENSOR KIT 69743,430668,43075 K-803 O-RING KIT - SPLITTER K-805 SHIM KIT 45 K - 06 K-3533,K-3534,S- 960 K-908 -O- RING KIT FOR SOLENOID VALVE K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-3533,K-3534 K-947 COUNTERSHAFT REPL KIT K-399 GEAR DISPLAY KIT ,A K-30 COUNTERSHAFT REPLT KIT 43079,430793,A - 687,A - 660,A K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) K-38 P.I.M. REPLACEMENT KIT K-338 TOWER HARNESS KIT 6930,69539 K-335 ECU HARNESS KIT 6930,69439 K-3353RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3353, K-3353R K-3365 RANGE CYL COVER KIT 6944 K-3366 SPLT CYL COVER KIT K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A K-344 OIL FILTER/ADAPTER KIT K-3484 O-RING KIT - RANGE K-349 SYNCHRONIZER KIT K K-3497 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT 4

25 Item K-350 O-RING KIT - COMPLETE K-3533,K-3534 K-353 SPEEDO PLUG KIT K-353 SMALL PARTS KIT K-353 GASKET KIT K-3533,K-3534 K-3533 BASIC OVERHAUL KIT K-3534 BASIC REBUILD KIT K-368 RANGE/SPLITTER VALVE KIT K-4005 SPLITTER CYLINDER REPAIR KIT 55680,556804,K S-404 OIL FILTER 738 S-659 INPUT SHAFT ,43066 " PULL - USE W/FBC 0550 K-3533 S-660 INPUT SHAFT 0536,3567 " PUSH - USE W/FBC 0549 S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC S-6 SHIFT BAR HSG ASSY ,430747,S S-66 SHIFT BAR HSG ASSY ,430747,S - 99 COMPLETE HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) S-745R REMAN XY SHIFTER ASSY 69365,69366,6938,A ,A COMPONENT PARTS NOT SOLD SEPARATELY S-809 REAR BEARING COVER ASSY 43033,430387,430465, PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-960 RANGE SECTION ASSY S-960R REMAN RANGE SECTION ASSY S-308 MAINSHAFT ASSY , ,S - 68,S-560 5

26 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke A-08-0 MAINSHAFT & SYNCHRO(AUX) Item SLIDING CLUTCH- SPLITTER X SCREW 5/8"-8X-3/4" RETAINER SPLITTER GEAR BOX TAPERED ROLLER BRG K-3533,K BEARING SLEEVE SNAP RING K-353,K-3533,K SPRING 3 K-349,K-3497,K- 353,K-3533,K A-733 SYNCHRONIZER ASSY , ,A HI RANGE K-349,K

27 Item SLIDING CLUTCH K-3497 A-754 SYNCHRONIZER ASSEMBLY A ,A LO RANGE K-349,K MAINSHAFT WASHER REDUCTION GEAR SPACER BOX BEARING K-3533,K K-4 HEX FLANGE CRIMPED NUT KIT 4303, K-353 7

28 Group: MAINSHAFT ASSY B-0-96 MAINSHAFT ASSY Item S-308 MAINSHAFT ASSY , ,S - 68,S ROLL PIN S SIDED KEY SNAP RING K-353,K-3533,K REVERSE GEAR- MAINSHAFT SPACER K SLIDING CLUTCH LO GEAR-MAINSHAFT WASHER K ST GEAR-MAINSHAFT ND GEAR-MAINSHAFT OD GEAR-MAINSHAFT ,

29 Item, WASHER.49-WHITE K WASHER 4 K SLIDING CLUTCH 699 K

30 MISCELLANEOUS Item SHIFT DIAGRAM LABEL 703 SILICONE LUBE 8 OZ (36.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-803,K-3484,K- 350,K

31 Group: OIL COOLER 6 7 Flow Oil Return Oil Pump Outlet *3 *6 Outlet *4 Fuller 737 *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item 805 OIL COOLER K HOSE 5 FEET K X CAPSCREW 5/6"-6X-/" 4 X LOCKWASHER 5/6" 5 8 BRACKET 4 K CONNECTOR 6 K-956,K-344,K- 3547,S SWIVEL 4 K X-0-50 WASHER 5/6" PLUG-RUBBER MOUNT K STRAP 8 K CLAMP 5 K NUT K-956 3

32 Item 3 94 ELBOW 4 K S-404 OIL FILTER FILTER ELEMENT S-404 3

33 Group: OIL FILTER Oil Filter Cover Kit (not pictured) 9 - Contained in Item # OIL FILTER Item 949 CONNECTOR K-956,K-344,K- 3547,S-404 X SCREW 4 K X-8-45 SCREW K GASKET K ELBOW K K-344 OIL FILTER/ADAPTER KIT A OIL FILTER ELEMENT K-344,K ELBOW K K-344 OIL FILTER/ADAPTER KIT 0 A-7300 AUX COUNTERSHAFT COVER ASSY K-3547 K-3547 OIL FILTER COVER KIT CONTAINS A

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35 Group: RANGE CYLINDER Solenoid Valve RANGE CYLINDER Item 4347 GASKET K-3484,K-350,K SHIFT YOKE X BOLT X 7 80,X 7 8 /"-0X-3/4" 4 A-6690 RANGE CYLINDER ASSY O- RING K-3484,K YOKE BAR PISTON O- RING K-3484,K O- RING K-3484,K

36 Item X--00 NUT 5/8" GASKET K-3365,K-3484,K- 350,K K-3365 RANGE CYL COVER KIT X-8L-636 CAPSCREW 3/8"-6X3-3/4" 5 X--08 PIPE PLUG 3 /8" NPT 6 X-8L-607 CAPSCREW 3/8"-6X-/4" 7 K-908 -O- RING KIT FOR SOLENOID VALVE 8 X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 9 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K

37 Group: REVERSE IDLER Latest Design RI REVERSE IDLER Item X CAPSCREW 5/8"-8X-/4 483 WASHER WASHER 48 4 K BEARING K-3533,K REVERSE IDLER GEAR K-309 IDLER SHAFT REPL KIT 6405,43098, RETAINING RING K RETAINING RING 4 K IDLER SHAFT K

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39 Group: SHIFT BAR HOUSING 39

40 AC

41 SHIFT BAR HOUSING Item S-66 SHIFT BAR HSG ASSY ,430747,S - 99 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) GASKET 498 K-353,S-6,S K-604 SHIFT SENSOR KIT NOT INCLUDED IN COMPLETE SHIFT BAR HOUSING ASSEMBLY (999) OIL TROUGH S AIR VALVE SHAFT 777 S-6 6 X-8-43 CAPSCREW /4"-0X/" 7 X--603 PIPE PLUG X 60 3/8" NPT DOWEL PIN S PLUNGER SPRING 779 GASKET S-6,S PLUG 778 S-6,S NEUTRAL LIGHT SWITCH 639 SWITCH NORMALLY CLOSED LIFTING EYE 705 S X-8L-60 CAPSCREW 3/8"-6X-/" 6 X-8L-604 CAPSCREW 6 3/8"-6X-/4"- OR USE 4 PCS OF X-8L-604 WITH PCS OF X-8L-60 K PIN GASKET K-604,S-6,S REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN PLUG 597 S-6,S SPRING 3 K-353,K-3533,S- 6 X STEEL BALL 3 /" SHIFT YOKE REVERSE/LO S-6 4 X-4-00 STEEL BALL 3/4" SHIFT BLOCK ST/ND S LOCKSCREW 5 S INTERLOCK PIN K-353,S-6 4

42 Item SHIFT BLOCK 3RD/OD S SHIFT YOKE 430 3RD/OD S YOKE BAR 3RD/OD S SHIFT YOKE ST/ND S YOKE BAR ST/ND S YOKE BAR REVERSE/LO S-6 34 K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) O- RING S SPRING CLIP K-33,S S-6 SHIFT BAR HSG ASSY ,430747,S COMPLETE 4

43 Group: SPLITTER CYLINDER Solenoid Valve Indicates Of Item SPLITTER CYLINDER Item A-70 SPLITTER YOKE ASSY A ,A GASKET K-803,K-350,K- 353,K SPLITTER CYLINDER K K-4005 SPLITTER CYLINDER REPAIR KIT COMPLETE REPAIR KIT O- RING K-803,K-350,K PISTON K O- RING K-803,K-908,K- 350,K X--805 NUT K O- RING K-803,K-350,K GASKET K-803,K-3366,K- 350,K-353,K K-3366 SPLT CYL COVER KIT X--08 PIPE PLUG 3 /8" NPT 43

44 Item X-8L-540 CAPSCREW 4 5/6"-8X-7/8" 3 K-908 -O- RING KIT FOR SOLENOID VALVE 4 X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 5 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K K-3366 SPLT CYL COVER KIT

45 Group: X-Y SHIFTER MODULE Items not included in XY Shf X-Y SHIFTER MODULE Item S-745R REMAN XY SHIFTER ASSY 69365,69366,6938,A ,A COMPONENT PARTS NOT SOLD SEPARATELY GASKET K BREATHER 3605 /4" NPT 4 X-8L-600 CAPSCREW 3/8"-6X" 5 X-8-64 CAPSCREW 3/8"-6X4" 6 X LOCKWASHER 3/8" BRACKET TY-RAP K-335,K-368,K X-8C-500 CAPSCREW 4 8X-/4" 999 S-745R REMAN XY SHIFTER 69365,69366,6938,A ,A - COMPONENT PARTS NOT SOLD 45

46 Item ASSY 733 SEPARATELY 46

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