Illustrated Parts List

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1 More time on the road Illustrated s List RTLO-498A-AS3 November 0

2 Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 7 CASE (FRONT)... 8 CONTROLLER ECU & HARNESS... COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... 3 FILTER REGULATOR... 5 HARNESS MOUNTING BRACKETS... 6 HEAT EXCHANGER... 8 INPUT SHAFT & DRIVE GEAR... 9 INTEGRAL OIL PUMP (FORCED LUBE)... 0 KITS & ASSEMBLIES... MAINSHAFT & SYNCHRO(AUX)... 4 MAINSHAFT ASSY... 6 MISCELLANEOUS... 8 OIL COOLER... 9 OIL FILTER... 3 RANGE CYLINDER REVERSE IDLER SHIFT BAR HOUSING SHIFT CONTROLS SPLITTER CYLINDER... 4 X-Y SHIFTER MODULE... 43

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AFTERMARKET TRANSMISSIONS Automated Transmission AFTMKT 09A- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Description Replaced Qty. Notes Kits/Assys Where TA-G6- X TN-G6- X RTLO-498A-AS3 NEW SVC EXCH TRANS RTLO-498A-AS3 NEW SVC EXCH TRANS WITH INTERNAL PUMP - NO CLUTCH HOUSING WITH INTERNAL PUMP - NO CLUTCH HOUSING 4

5 Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where SPACER BOX BEARING K-35,K RETAINER 4 X CAPSCREW 6 3/8"-6X-/" SPACER AUXILIARY DRIVE GEAR WASHER SNAP RING K-35,K-35,K

6 Group: CASE (AUX) 5 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded)

7 CASE (AUX) Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC O- RING K-98,S-50,S K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-35,K X-8-080M CAPSCREW 3 M8 X.5 X MM 5 S-93 REAR BEARING COVER ASSY 69637,430465, GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-98,K-3509,S- 93 K-98,K X-8L-6 CAPSCREW 4 3/8"-6X3-/4" 7 X-8L-64 CAPSCREW 3/8"-6X" 8 X-8L-60 CAPSCREW 7 3/8"-6X-/" 8 X-8L-64 CAPSCREW 3/8"-6X" COVER GASKET K-3509,K-3547 K-805 SHIM KIT 45 K - 06 K-35,K GASKET K REAR HOUSING LIFTING EYE X-8L-604 CAPSCREW 8 3/8"-6X-/4" K K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) 4 K-353 SPEEDO PLUG KIT SHIELD S-93 7

8 Group: CASE (FRONT) E CASE (FRONT) Description Replaced Qty. Notes Kits/Assys Where S-305 CASE ASSEMBLY PLUG /6" MAGNETIC, O-RING INCLUDED 3 A-747 EXTENDED LUBE TUBE ASSY GASKET K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET 8 K-367 FORCED LUBE CL HSG KIT , K-3509,K-367,K- 405 A # PULL IRON SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER 453 # PULL 8

9 Description Replaced Qty. Notes Kits/Assys Where STUD X WASHER X 3 000,X0 000,X X 6.60 K X--0 HEX NUT X K FRONT BEARING COVER " PULL 5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" K FRONT BEARING COVER " PUSH 7 43 GASKET K BUSHING 4 0 X-8C-830 HEX HEAD SCREW/WASHER ASSY 0 X-8C-83 HEX HEAD SCREW/WASHER ASSY X-8C X.490 K-405 X-8C X K-405 X CAPSCREW 6 3/8"-6X3/4" PTO COVER GASKET 684 K MAGNET 3 S PIN 9 X--0 HEX NUT.65-8 K X WASHER X 3 000,X0 000,X X 6.60 K STUD 63,6579 5/8" X -3/6" PLUG 7 37 X CAPSCREW 5/8"-X-/4" SPACER 39 X--80 PIPE PLUG X 800 /" PIN S O- RING O- RING K-803,K-908,K- 350,K O- RING HEX HEAD PLUG 45 X-- PIPE PLUG O- RING 9

10 0

11 Group: CONTROLLER ECU & HARNESS Range Solenoid CONTROLLER ECU & HARNESS Description Replaced Qty. Notes Kits/Assys Where K-3736RX REMAN EXCH TRANS CONTROLLER KIT K-3736 K-368 TRANS HARNESS KIT K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 6 K-908 -O- RING KIT FOR SOLENOID VALVE

12 Group: COUNTERSHAFT & BRGS(AUX) /93 CS Helical COUNTERSHAFT & BRGS(AUX) Description Replaced Qty. Notes Kits/Assys Where BOX BEARING K-35,K-353 A-6888 WELDED COUNTERSHAFT ASSY C/S D/G S/G SPACER

13 Group: COUNTERSHAFT ASSY CS/RT COUNTERSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where SNAP RING K-35,K-35,K BEARING K-35,K CNTRSHFT-W/REV & LO 4 X-6-E KEY 5 65 ROLL PIN KEY ST GEAR-CNTRSHFT , ND GEAR-CNTRSHFT OD GEAR-CNTRSHFT , PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT , SNAP RING K BEARING , , K-35,K RETAINER X CAPSCREW 5/8"-8X-3/4" 3

14 4

15 Group: FILTER REGULATOR NSS -O- Ring/Element Kit To Splitter Cylinder Cover 7 4 NSS - Not Sold Separately 6 03A-08-0 FILTER REGULATOR Description Replaced Qty. Notes Kits/Assys Where K-70 FILTER REG KIT A K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" O- RING K-70,K-3365,K- 3484,K X--08 PIPE PLUG /8" NPT HOSE ASSY 6" ELBOW /8" K

16 Group: HARNESS MOUNTING BRACKETS Latest Design HARNESS MOUNTING BRACKETS Description Replaced Qty. Notes Kits/Assys Where STRAIN RELIEF BRACKET NUT ASSEMBLY 3 5/6-8 K NUT ASSEMBLY 3 (/4-0) K X-8-56 BUTTON HEAD SCREW 5/6 X 5/ HARNESS BRACKET 6 K-3734 TRANS CONTROLLER MOUNTING KIT WIRE BRACKET 6

17 Description Replaced Qty. Notes Kits/Assys Where HARNESS STRAP BRACKET 9 K-447 HARNESS CRADLE BRACKET KIT

18 Group: HEAT EXCHANGER 6 4 To Oil Pump "A" Port 3 To Oil Pump "B" Port HEAT EXCHANGER Description Replaced Qty. Notes Kits/Assys Where 0 K-390 MOUNTING BRACKET NOT PICTURED 0 X-8C-6 SCREW 3/8"-6X3/4" - NOT PICTURED, FOR MOUNTING BRACKET K-3956 HEAT EXCHANGER KIT /4" PORTS OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " ELBOW ELBOW K STRAP 8

19 Group: INPUT SHAFT & DRIVE GEAR * * 0370-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 3559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-35,K-35,K BEARING K-35,K SPACER SNAP RING K-35,K-35,K MAIN DRIVE GEAR , S-659 INPUT SHAFT ,43066 " PULL - USE W/FBC 0550 K S-660 INPUT SHAFT 0536,3567 " PUSH - USE W/FBC BUSHING K-35,S-659,S

20 Group: INTEGRAL OIL PUMP (FORCED LUBE) Indicates part of item INTEGRAL OIL PUMP (FORCED LUBE) Description Replaced Qty. Notes Kits/Assys Where PLUG 0

21 Description Replaced Qty. Notes Kits/Assys Where O- RING K-3484,K K-46 FASTENER KIT 084, X KIT CONTAINS 3 FASTENERS AND 3 WASHERS K DOWEL PIN RETAINER 0 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K PLUG X CAPSCREW 3/8"-6X3/4" SPLITTER LUBE TUBE A X SCREW O- RING 999 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A - 773

22 KITS & ASSEMBLIES Description Replaced Qty. Notes Kits/Assys Where K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-956 COOLER INSTLN KIT K-70 FILTER REG KIT A K-803 O-RING KIT - SPLITTER K-805 SHIM KIT 45 K - 06 K-35,K-353 K-908 -O- RING KIT FOR SOLENOID VALVE K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-35,K-353 K-33 SPEED SENSOR KIT K-3365 RANGE CYL COVER KIT 6944 K-3366 SPLT CYL COVER KIT K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A K-3438 POSITION SENSOR KIT 6955,6996 K-344 OIL FILTER/ADAPTER KIT K-3484 O-RING KIT - RANGE K-349 SYNCHRONIZER KIT K K-3497 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT K-3509 GASKET KIT K-35,K-353 K-350 O-RING KIT - COMPLETE K-35,K-353 K-35 SMALL PARTS KIT K-35 BASIC REBUILD KIT K-353 BASIC OVERHAUL KIT K-353 SPEEDO PLUG KIT K-367 FORCED LUBE CL HSG KIT A # PULL IRON K-368 TRANS HARNESS KIT K-368 RANGE/SPLITTER VALVE KIT K-3734 TRANS CONTROLLER MOUNTING KIT 55680,556804,K - 907

23 Description Replaced Qty. Notes Kits/Assys Where K-3736RX REMAN EXCH TRANS CONTROLLER KIT K-3736 K-3784RX REMAN EXCH GEN 3 X-Y SHIFTER KIT A ,K-3665,K K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS K-3980 COBRA SHIFT LEVER KIT (RHO) K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM K-4005 SPLITTER CYLINDER REPAIR KIT K-405 RT CLUTCH HOUSING SERVICE KIT K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION A - 78,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET S-404 OIL FILTER 738 S-659 INPUT SHAFT ,43066 " PULL - USE W/FBC 0550 K-353 S-660 INPUT SHAFT 0536,3567 " PUSH - USE W/FBC 0549 S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC S-93 REAR BEARING COVER ASSY 69637,430465, S-305 CASE ASSEMBLY S-30 SHIFT BAR HOUSING ASSY S-30 SHIFT BAR HOUSING ASSY COMPLETE HOUSING ONLY S-308 MAINSHAFT ASSY , ,S - 68,S-560 3

24 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke A-08-0 MAINSHAFT & SYNCHRO(AUX) Description Replaced Qty. Notes Kits/Assys Where SLIDING CLUTCH- SPLITTER X SCREW 5/8"-8X-3/4" RETAINER SPLITTER GEAR BOX TAPERED ROLLER BRG K-35,K BEARING SLEEVE SNAP RING K-35,K-35,K SPRING 3 K-349,K-3497,K- 35,K-35,K A-733 SYNCHRONIZER ASSY , ,A HI RANGE K-349,K

25 Description Replaced Qty. Notes Kits/Assys Where SLIDING CLUTCH K-3497 A-754 SYNCHRONIZER ASSEMBLY A ,A LO RANGE K-349,K MAINSHAFT WASHER REDUCTION GEAR SPACER BOX BEARING K-35,K K-4 HEX FLANGE CRIMPED NUT KIT 4303, K-35 5

26 Group: MAINSHAFT ASSY B-0-96 MAINSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where S-308 MAINSHAFT ASSY , ,S - 68,S ROLL PIN S SIDED KEY SNAP RING K-35,K-35,K REVERSE GEAR- MAINSHAFT SPACER K SLIDING CLUTCH LO GEAR-MAINSHAFT WASHER K ST GEAR-MAINSHAFT ND GEAR-MAINSHAFT OD GEAR-MAINSHAFT ,

27 Description Replaced Qty. Notes Kits/Assys Where, WASHER.49-WHITE K WASHER 4 K SLIDING CLUTCH 699 K-353 7

28 MISCELLANEOUS Description Replaced Qty. Notes Kits/Assys Where SHIFT DIAGRAM LABEL 703 SILICONE LUBE 8 OZ (36.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-803,K-3484,K- 350,K

29 Group: OIL COOLER 6 7 Flow Oil Return Oil Pump Outlet *3 *6 Outlet *4 Fuller 737 *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K HOSE 5 FEET K X CAPSCREW 5/6"-6X-/" 4 X LOCKWASHER 5/6" 5 8 BRACKET 4 K CONNECTOR 6 K-956,K-344,K- 3547,S SWIVEL 4 K X-0-50 WASHER 5/6" PLUG-RUBBER MOUNT K STRAP 8 K CLAMP 5 K NUT K-956 9

30 Description Replaced Qty. Notes Kits/Assys Where 3 94 ELBOW 4 K S-404 OIL FILTER FILTER ELEMENT S

31 Group: OIL FILTER Oil Filter Cover Kit (not pictured) 9 - Contained in # OIL FILTER Description Replaced Qty. Notes Kits/Assys Where 949 CONNECTOR K-956,K-344,K- 3547,S-404 X SCREW 4 K X-8-45 SCREW K GASKET K ELBOW K K-344 OIL FILTER/ADAPTER KIT A OIL FILTER ELEMENT K-344,K ELBOW K K-344 OIL FILTER/ADAPTER KIT 0 A-7300 AUX COUNTERSHAFT COVER ASSY K-3547 K-3547 OIL FILTER COVER KIT CONTAINS A

32 3

33 Group: RANGE CYLINDER Solenoid Valve RANGE CYLINDER Description Replaced Qty. Notes Kits/Assys Where 4347 GASKET K-3484,K-3509,K SHIFT YOKE X BOLT X 7 80,X 7 8 /"-0X-3/4" 4 A-6690 RANGE CYLINDER ASSY O- RING K-3484,K YOKE BAR PISTON O- RING K-3484,K O- RING K-3484,K

34 Description Replaced Qty. Notes Kits/Assys Where X--00 NUT 5/8" GASKET K-3365,K-3484,K- 3509,K K-3365 RANGE CYL COVER KIT X-8L-636 CAPSCREW 3/8"-6X3-3/4" 5 X--08 PIPE PLUG 3 /8" NPT 6 X-8L-607 CAPSCREW 3/8"-6X-/4" 7 K-908 -O- RING KIT FOR SOLENOID VALVE 8 X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 9 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K

35 Group: REVERSE IDLER A-0-04 REVERSE IDLER Description Replaced Qty. Notes Kits/Assys Where WASHER BEARING K-35,K REVERSE IDLER GEAR RETAINING RING IDLER SHAFT 35

36 36 Group: SHIFT BAR HOUSING

37 SHIFT BAR HOUSING Description Replaced Qty. Notes Kits/Assys Where S-30 SHIFT BAR HOUSING ASSY HOUSING ONLY GASKET 498 K-3509,S-30,S AIR VALVE SHAFT 777 S-30 7 X--603 PIPE PLUG X 60 3/8" NPT PLUNGER SPRING 779 GASKET S-30,S PLUG 778 S-30,S NEUTRAL LIGHT SWITCH 639 SWITCH NORMALLY CLOSED LIFTING EYE X-8L-60 CAPSCREW 5 3/8"-6X-/"- TWO FOR LIFTING EYES, FOR HARNESS BRACKET AND FOR STRAIN RELIEF VALVE 6 X-8L-604 CAPSCREW 8 3/8"-6X-/4" K PIN GASKET S-30,S REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN PLUG 597 S-30,S COMPRESSION SPRING 3 K-35,K-353,S- 30 X STEEL BALL 3 /" SHIFT YOKE REVERSE/ST S-30 4 X-4-00 STEEL BALL 3/4" SHIFT BLOCK ND/3RD S LOCKSCREW 5 S INTERLOCK PIN K-35,S SHIFT BLOCK 4TH/5TH S SHIFT YOKE 430 4TH/5TH S YOKE BAR 4TH/5TH S SHIFT YOKE ND/3RD S YOKE BAR ND/3RD S-30 37

38 Description Replaced Qty. Notes Kits/Assys Where YOKE BAR REVERSE/ST S K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) O- RING S X-8C-409 CAPSCREW /4"-0X5/8" PLUG S-30,S GASKET 3 S-30,S SCREW 3/8 & 5/6 3 USED FOR MOUNTING ECU NUT ASSEMBLY 3 5/6-8, USED FOR MOUNTING ECU K S-30 SHIFT BAR HOUSING ASSY COMPLETE 38

39 Group: SHIFT CONTROLS VOLUME CONTROL R 3 5 N SERVICE D 4 MANUAL SHIFT LOW EATON FULLER TRANSMISSIONS PUSHBUTTON ASSEMBLY COBRA LEVER - only for use with 0MY559M Mack Swing Arm Bracket 7 6 Indicates part of COBRA LEVER - Latest Design - for all applications with the exception of units using the 0MY559M Mack Swing Arm Bracket (see illustration to the left) SHIFT CONTROLS Description Replaced Qty. Notes Kits/Assys Where PUSHBUTTON ASSY A ,S-3007 K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM SHIFT LEVER KNOB DECAL SHIFT LEVER POSITION STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) 6 A-798 JUMPER HARNESS ASSY ,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION 39

40 Description Replaced Qty. Notes Kits/Assys Where 7 K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS 40

41 Group: SPLITTER CYLINDER Solenoid Valve Indicates Of SPLITTER CYLINDER Description Replaced Qty. Notes Kits/Assys Where A-70 SPLITTER YOKE ASSY A ,A GASKET K-803,K-3509,K- 350,K SPLITTER CYLINDER K K-4005 SPLITTER CYLINDER REPAIR KIT COMPLETE REPAIR KIT O- RING K-803,K-350,K PISTON K O- RING K-803,K-908,K- 350,K X--805 NUT K O- RING K-803,K-350,K GASKET K-803,K-3366,K- 3509,K-350,K K-3366 SPLT CYL COVER KIT X--08 PIPE PLUG 3 /8" NPT 4

42 Description Replaced Qty. Notes Kits/Assys Where X-8L-540 CAPSCREW 4 5/6"-8X-7/8" 3 K-908 -O- RING KIT FOR SOLENOID VALVE 4 X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 5 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K K-3366 SPLT CYL COVER KIT

43 Group: X-Y SHIFTER MODULE XY Shifter Repair Kit X-Y SHIFTER MODULE Description Replaced Qty. Notes Kits/Assys Where K-3784RX REMAN EXCH GEN 3 X-Y SHIFTER KIT A ,K-3665,K GASKET K K-3438 POSITION SENSOR KIT 6955, X-8C-65 CAPSCREW BREATHER 3605 /4" NPT 7 K-4009 XY SHIFTER REPAIR KIT 43

44 44

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