Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS...

Transcription

1 RTO-16910B-DM3 July 2011

2 Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS... 9 COUNTERSHAFT & BRGS (AUX) COUNTERSHAFT ASSY FILTER REGULATOR HARNESS MOUNTING BRACKETS INERTIA BRAKE INPUT SHAFT & DRIVE GEAR INTEGRAL OIL PUMP KITS & ASSEMBLIES MAINSHAFT & SYNCHRO(AUX) MAINSHAFT ASSY MISCELLANEOUS OIL COOLER RANGE CYLINDER REVERSE IDLER SHIFT BAR HOUSING SHIFT CONTROLS X-Y SHIFTER MODULE

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR SNAP RING 2 K-3519,K SNAP RING RETAINER 1 K-3519,K SNAP RING BEARING , K-3519,K-3522 BOX BEARING RETAINER 1 6 X CAPSCREW X /8"-16X1" AUXILIARY DRIVE GEAR

5 Group: CASE (AUX) CASE (AUX) 1 S-2501 SPEEDO ROTOR ASSY MAGNETIC O- RING 1 K-2918,S-2501,S- 2913,S K-2918 OIL SEAL KIT "FOR MAGNETIC COVER" K-3519,K X M CAPSCREW 3 M8 X 1.25 X 12MM 5

6 5 S-2913 REAR BEARING COVER , ASSY, GASKET - RED EDGE MOLDED 1 RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE K-2918,K-3518,S GASKET - PURPLE EDGE MOLDED WITH ANY OTHER GASKET 1 NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-2918,K X-8L-611 CAPSCREW 4 3/8"-16X3-1/4" 7 X-8L-614 CAPSCREW 2 3/8"-16X2" 8 X-8L-602 CAPSCREW 16 3/8"-16X1-1/2" 8 X-8L-614 CAPSCREW 2 3/8"-16X2" 8 X-8L-616 CAPSCREW X /8"-16X2-3/4" COVER S GASKET K-3518,S K-2805 SHIM KIT K K-3519,K-3522,S GASKET 1 K-3518,S REAR HOUSING YOKE-1710 HALF ROUND LIFTING EYE S X-8L-600 CAPSCREW 8 3/8"-16X1" 23 K-3231 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) 24 K-3523 SPEEDO PLUG KIT SHIELD 1 S

7 Group: CASE (FRONT) CASE (FRONT) 1 S-3017 CASE ASSEMBLY O- RING 1 3 A-7471 EXTENDED LUBE TUBE ASSY GASKET K-3518,K-3637,K PTO COVER 16596, X CAPSCREW X /16"-14X7/8" CLUTCH HOUSING GASKET , K-3518,K K-3760 FORCED LUBE CL HSG , , 1 #1 PULL ALUMINUM KIT X M CAPSCREW 4 M12 X 1.75 X 20MM 10 K-3643 CLUTCH HOUSING COVER KIT STUD X WASHER X ,X X 6.60,X X HEX NUT X FRONT BRG COVER 1 2" PULL 15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" GASKET 1 K HAND HOLE COVER 1 SEE PART MARKING ON COMPONENT PRIOR TO ORDERING TO ENSURE THAT THE PROPER SIZE HAND HOLE CAVER IS ORDERED HAND HOLE COVER 1 SEE PART MARKING ON COMPONENT PRIOR TO ORDERING TO ENSURE THAT THE PROPER SIZE HAND HOLE CAVER IS ORDERED K

8 19 X CAPSCREW 2 1/4"-20X1/2" K X-8C-830 HEX HEAD X-8C X K-3760 SCREW/WASHER ASSY PLUG /16" MAGNETIC, O-RING INCLUDED 22 X CAPSCREW 6 3/8"-16X3/4" PTO COVER GASKET K-3518,K-3637,K- 3644,K O- RING O- RING 2 K MAGNET 3 S PIN 2 29 X HEX NUT X WASHER X ,X X 6.60,X STUD 1632, /8" X 2-3/16" PLUG X CAPSCREW 2 5/8"-11X1-1/4" SPACER 2 39 X PIPE PLUG X /2" 40 X PIPE PLUG PIN 1 S O- RING 1 8

9 Group: CONTROLLER ECU & HARNESS CONTROLLER ECU & HARNESS 1 K-3708RX REMAN EXCH TRANS K CONTROLLER KIT 2 K-3681 TRANS HARNESS KIT K-3682 RANGE/SPLITTER VALVE , ,K - 1 KIT X HEX FLANGE HEAD X #10-24 X 1 1/4 SCREW 6 K O- RING KIT 1 FOR SOLENOID VALVE 9

10 Group: COUNTERSHAFT & BRGS (AUX) COUNTERSHAFT & BRGS (AUX) BOX BEARING 21343, K-3519,K A-6338 WELDED A C/S D/G COUNTERSHAFT ASSY SPACER 2 10

11 Group: COUNTERSHAFT ASSY COUNTERSHAFT ASSY SNAP RING 2 K-3519,K BEARING 2 K-3519,K CNTRSHFT-W/REV & 1ST X-6-E KEY ROLL PIN KEY ND GEAR-CNTRSHFT 19247, RD GEAR-CNTRSHFT OD GEAR-CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT 19240,19243, , , SNAP RING BEARING K-3519,K RETAINER ROLL PIN NO LONGER REQUIRED 15 X CAPSCREW 2 5/8"-18X1-3/4" 11

12 Group: FILTER REGULATOR FILTER REGULATOR 1 K-2170 FILTER REG KIT A K O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR 3 X-8C-412 CAPSCREW X 8S /4"-20X2-1/4" O- RING 2 K-2170,K-3365,K X PIPE PLUG 3 1/8" NPT 12

13 Group: HARNESS MOUNTING BRACKETS HARNESS MOUNTING BRACKETS STRAIN RELIEF 1 BRACKET NUT ASSEMBLY 3 5/16-18 K NUT ASSEMBLY 3 (1/4-20) K X BUTTON HEAD SCREW 2 5/16 X 5/ HARNESS BRACKET 1 6 K-3734 TRANS CONTROLLER 1 MOUNTING KIT WIRE BRACKET HARNESS STRAP BRACKET 1 13

14 Group: INERTIA BRAKE 14

15 INERTIA BRAKE 1 K-3637 INERTIA BRAKE KIT A PLEASE SEE IMPORTANT SERVICE INFORMATION INDICATED ON ILLUSTRATION. 6 3/8"-16X X HEX FLANGE HEAD SCREW CONN 3/8 PIPE TO3/ OIL HOSE ASSEMBLY ELBOW, 90 DEG MALE FILTER FITTING GASKET K-3518,K-3637,K- 3644,K K-3739 INERTIA BRAKE 1 RELOCATION KIT 9 X-8C-722 CAPSCREW 8 7/16-14X1-1/4 10 K-3644 INERTIA BRK ADPT PLT , KIT GASKET K-3518,K-3637,K K-3638 I-BRAKE CONNECTOR KIT

16 Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR SHIPPING SEAL 1 NOT SOLD FOR SERVICE SNAP RING 1 K BEARING 1 K-3519,K SPACER SNAP RING 1 K-3519,K MAIN DRIVE GEAR 22030, , S-1659 INPUT SHAFT , USE W/FBC K BUSHING 1 K-3522,S

17 Group: INTEGRAL OIL PUMP INTEGRAL OIL PUMP 1 X-8C-409 CAPSCREW 5 1/4"-20X5/8" 2 K-2402 COVER & SCREW KIT 20513, GASKET 1 K PLUG O- RING 1 K X SCREW X /4"-20X1-1/4" WASHER 3 K

18 DOWEL PIN RETAINER 1 10 K-3367 OIL PUMP KIT , , , , A ,A K-3367 OIL PUMP KIT , , , , A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT , , , , A ,A X STEEL BALL 1 7/16" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION K-3367 TUBE PLUG 1 21 X CAPSCREW 2 3/8"-16X3/4" SPLITTER LUBE TUBE A CLUTCH HOUSING , K-3518,K-3760 GASKET 24 S-3017 CASE ASSEMBLY MAGNET 3 S X SCREW O- RING K-3367 OIL PUMP KIT , , , , A ,A

19 KITS & ASSEMBLIES K O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR K-1956 COOLER INSTLN KIT 1 K-2170 FILTER REG KIT A K-2402 COVER & SCREW KIT 20513, K-2805 SHIM KIT K K-3519,K-3522,S-2956 K O- RING KIT 1 FOR SOLENOID VALVE K-2918 OIL SEAL KIT "FOR MAGNETIC COVER" K-3519,K-3522 K-3231 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) K-3365 RANGE CYL COVER KIT K-3367 OIL PUMP KIT , , , , A ,A K-3438 POSITION SENSOR KIT , K-3484 O-RING KIT - RANGE 1 K-3519,K-3522 K-3492 SYNCHRONIZER KIT K K-3494 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT K-3518 GASKET KIT 1 K-3519,K-3522 K-3519 BASIC OVERHAUL KIT 1 K-3522 BASIC REBUILD KIT 1 K-3523 SPEEDO PLUG KIT K-3637 INERTIA BRAKE KIT A K-3638 I-BRAKE CONNECTOR KIT K-3643 CLUTCH HOUSING COVER KIT K-3644 INERTIA BRK ADPT PLT , KIT K-3681 TRANS HARNESS KIT K-3682 RANGE/SPLITTER VALVE , ,K - 1 KIT 2907 K-3708RX REMAN EXCH TRANS K CONTROLLER KIT K-3734 TRANS CONTROLLER 1 MOUNTING KIT K-3739 INERTIA BRAKE 1 RELOCATION KIT K-3760 FORCED LUBE CL HSG , , 1 #1 PULL ALUMINUM KIT K-3784RX REMAN EXCH GEN 3 X-Y A ,K-3665,K SHIFTER KIT K-3979 SPACER KIT 1 INCLUDES (4) SPACER MOUNTING SCREWS K-3980 COBRA SHIFT LEVER KIT (RHO) K (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM OPERATION A ,K (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 10MY559M SWING ARM BRACKET S-1404 OIL FILTER S-1659 INPUT SHAFT , " PULL - USE W/FBC K-3519 S-2501 SPEEDO ROTOR ASSY MAGNETIC S-2688 MAINSHAFT ASSY , S-2913 REAR BEARING COVER ASSY , , S-2956 RANGE SECTION ASSY 1 "B" RATIO S-3017 CASE ASSEMBLY S-3021 SHIFT BAR HOUSING COMPLETE ASSY S-3022 SHIFT BAR HOUSING ASSY HOUSING ONLY 19

20 Group: MAINSHAFT & SYNCHRO(AUX) MAINSHAFT & SYNCHRO(AUX) SPRING 3 K-3492,K-3494,K- 3519,K A-7331 SYNCHRONIZER ASSY A - 1 HI RANGE K-3492,K SLIDING CLUTCH 1 K A-7254 SYNCHRONIZER A A LO RANGE K-3492,K-3494 ASSEMBLY AUXILIARY MAINSHAFT WASHER REDUCTION GEAR SPACER BOX 12 K-4122 HEX FLANGE CRIMPED NUT KIT BEARING K-3519,K ,

21 Group: MAINSHAFT ASSY MAINSHAFT ASSY 1 S-2688 MAINSHAFT ASSY , ROLL PIN 1 S SIDED KEY SNAP RING 1 K-3519,K REVERSE GEAR- 1 MAINSHAFT SPACER SLIDING CLUTCH ST GEAR-MAINSHAFT WASHER ND GEAR-MAINSHAFT RD GEAR-MAINSHAFT OD GEAR-MAINSHAFT , WASHER.244-BLUE WASHER SLIDING CLUTCH K

22 MISCELLANEOUS SHIFT DIAGRAM LABEL SILICONE LUBE 1 8 OZ ( CC)-FLEET SIZE ADHESIVE SEALANT CC (SINGLE APPLICATION SIZE) SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K

23 Group: OIL COOLER OIL COOLER OIL COOLER 1 K HOSE 1 25 FEET K X CAPSCREW 2 5/16"-16X2-1/2" 4 X LOCKWASHER 2 5/16" BRACKET 4 K CONNECTOR 6 K-1956,S SWIVEL 4 K X WASHER 2 5/16" PLUG-RUBBER MOUNT 2 K STRAP 8 K CLAMP 5 K NUT 2 K ELBOW 4 K S-1404 OIL FILTER FILTER ELEMENT 1 S

24 Group: RANGE CYLINDER RANGE CYLINDER 1 A-5474 SHIFT YOKE ASSY GASKET 1 K-3484,K RANGE CYLINDER O- RING 1 K PISTON O- RING 1 K O- RING 1 K X NUT 1 5/8" GASKET K-3365,K-3484,K K-3365 RANGE CYL COVER KIT X CAPSCREW 2 3/8"-16X4-3/4" 12 X-8L-605 CAPSCREW 2 3/8"-16X3" 13 X LOCKWASHER 2 3/8" 15 X PIPE PLUG 3 1/8" NPT 16 K O- RING KIT 1 FOR SOLENOID VALVE 17 X HEX FLANGE HEAD X #10-24 X 1 1/4 SCREW 18 K-3682 RANGE/SPLITTER VALVE KIT , ,K

25 Group: REVERSE IDLER REVERSE IDLER WASHER BEARING K-3519,K REVERSE IDLER GEAR RETAINING RING IDLER SHAFT 2 25

26 Group: SHIFT BAR HOUSING 26

27 SHIFT BAR HOUSING 1 S-3022 SHIFT BAR HOUSING ASSY HOUSING ONLY GASKET K-3518,S-3021,S AIR VALVE SHAFT S X PIPE PLUG X /8" NPT PLUNGER SPRING GASKET 1 S-3021,S PLUG S-3021,S NEUTRAL LIGHT SWITCH SWITCH NORMALLY CLOSED LIFTING EYE S X-8L-602 CAPSCREW 5 3/8"-16X1-1/2"- TWO FOR LIFTING EYES, 2 FOR HARNESS BRACKET AND 1 FOR STRAIN RELIEF VALVE 16 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" PIN GASKET 2 S-3021,S REVERSE LIGHT SWITCH SWITCH NORMALLY OPEN PLUG S-3021,S COMPRESSION SPRING 3 S X STEEL BALL 3 1/2" SHIFT YOKE REVERSE/1ST S X STEEL BALL 2 3/4" SHIFT BLOCK 1 2ND/3RD S LOCKSCREW 5 S INTERLOCK PIN 1 S SHIFT BLOCK 1 4TH/5TH S SHIFT YOKE TH/5TH S YOKE BAR 1 4TH/5TH S SHIFT YOKE ND/3RD S YOKE BAR 1 2ND/3RD S YOKE BAR 1 REVERSE/1ST S K-3231 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) O- RING 2 K-3638,S X-8C-409 CAPSCREW 2 1/4"-20X5/8" PLUG S-3021,S GASKET 3 S-3021,S SCREW 3/8 & 5/16 3 USED FOR MOUNTING ECU NUT ASSEMBLY 3 5/16-18, USED FOR MOUNTING ECU K S-3021 SHIFT BAR HOUSING ASSY COMPLETE 27

28 Group: SHIFT CONTROLS SHIFT CONTROLS PUSHBUTTON ASSY A ,S K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM ,K (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 10MY559M SWING ARM BRACKET SHIFT LEVER KNOB 1 DECAL SHIFT LEVER POSITION 1 STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) K (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION 6 A-7982 JUMPER HARNESS ASSY 1 7 K-3979 SPACER KIT 1 INCLUDES (4) SPACER MOUNTING SCREWS 28

29 Group: X-Y SHIFTER MODULE X-Y SHIFTER MODULE 1 K-3784RX REMAN EXCH GEN 3 X-Y A ,K-3665,K SHIFTER KIT GASKET K K-3438 POSITION SENSOR KIT , X-8C-615 CAPSCREW BREATHER /4" NPT TY-RAP 12 FOR X-Y SHIFTER AND TRANS K-3681,K-3682,K-3739 HARNESSES 7 K-4009 XY SHIFTER REPAIR KIT 1 29

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