Illustrated Parts List

Transcription

1 More time on the road Illustrated s List FO-4E30C-LAS November 0

2 Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)... 8 CONTROLLER ECU & HARNESS... COUNTERSHAFT & BRGS (AUX)... COUNTERSHAFT ASSY... 3 ELECTRIC CLUTCH ACTUATOR... 5 FILTER REGULATOR... 6 HEAT EXCHANGER... 7 INPUT SHAFT & DRIVE GEAR... 8 INTEGRAL OIL PUMP... 0 KITS & ASSEMBLIES... MAINSHAFT & SYNCHRO(AUX)... 4 MAINSHAFT ASSY... 6 OIL FILTER... 8 RANGE CYLINDER REVERSE IDLER... 3 SHIFT BAR HOUSING SHIFT CONTROLS X-Y SHIFTER MODULE... 39

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AFTERMARKET TRANSMISSIONS UltraShift Plus Transmission AFTMKT 09U- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Description Replaced Qty. Notes Kits/Assys Where TA-J05- X TN-J05- R TN-J05- X FO-4E30C-LAS EXCHANGE UNIT FO-4E30C-LAS REMAN TRANS FO-4E30C-LAS EXCHANGE UNIT WITH INTERNAL PUMP - NO CLUTCH HOUSING WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING 4

5 Group: AUXILIARY DRIVE GEAR C AUXILIARY DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where SPACER BOX BEARING , K RETAINER 4 X CAPSCREW X /8"-6X" AUXILIARY DRIVE GEAR SNAP RING K-400,K-440 5

6 Group: CASE (AUX) CASE (AUX) Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC O- RING K-98,S-50,S K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K X-8-080M CAPSCREW M8 X.5 X MM S S-306 REAR BEARING COVER ASSY GASKET - RED EDGE MOLDED K-98,K-40,S

7 Description Replaced Qty. Notes Kits/Assys Where 7 X-8L-6 CAPSCREW 4 3/8"-6X3-/4" S X-8L-64 CAPSCREW 3/8"-6X" S X-8L-60 CAPSCREW 6 3/8"-6X-/" 8 X-8L-64 CAPSCREW 3/8"-6X" S X-8L-66 CAPSCREW X /8"-6X-3/4" COVER GASKET K-3547,K-40 K-805 SHIM KIT 45 K - 06 K GASKET K REAR HOUSING YOKE-70 HALF ROUND LIFTING EYE X-8L-600 CAPSCREW 8 3/8"-6X" 7 X-8C-409 CAPSCREW /4"-0X5/8" K-3938,K-3947,K- 4060,K-406,S-3 8 K-3947 DIRECTIONAL SPEED SENSOR KIT K-353 SPEEDO PLUG KIT SHIELD S-306 7

8 Group: CASE (FRONT) CASE (FRONT) Description Replaced Qty. Notes Kits/Assys Where S-3 CASE PLUG /6" MAGNETIC, O-RING INCLUDED 3 A-747 EXTENDED LUBE TUBE ASSY GASKET K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" 8

9 Description Replaced Qty. Notes Kits/Assys Where CLUTCH HOUSING GASKET , K-40,K A-87 CLUTCH HOUSING ASSY STANDARD K A-88 CLUTCH HOUSING ASSY, NODAL 8 K-4060 CLUTCH HOUSING REPLACEMENT KIT, STANDARD 8 K-406 CLUTCH HOUSING REPLACEMENT KIT, NODAL NODAL K-406 A-7965 REPLACES OLD STYLE ULTRASHIFT PLUS STANDARD CLUTCH HOUSING A-787 REPLACES OLD STYLE ULTRASHIFT PLUS NODAL MOUNT CLUTCH HOUSING 9 X-8C-40 CAPSCREW /4"-0X-/8" K K-4088 HAND HOLE COVER KIT STUD FOR CLUTCH HOUSING STUD (.65 X 3.75), FOR LCIB X WASHER X 3 000,X0 000,X X 6.60 K X--0 HEX NUT X K FRONT BEARING COVER MUST BE USED WITH INPUT SHAFT K-444,K K-444 INPUT SHAFT REPLACEMENT KIT X-8L-604 CAPSCREW 6 3/8"-6X-/4" K K-3938 SPEED SENSOR KIT 7 43 GASKET K-40,K BUSHING K X-8-43 CAPSCREW /4"-0X/" K X-8C-830 HEX HEAD SCREW/WASHER ASSY X-8C X SIGHT PLUG (-5/8) X CAPSCREW 6 3/8"-6X3/4" PTO COVER GASKET 684 K MAGNET 3 S PIN 9 X--0 HEX NUT.65-8 K X WASHER X 3 000,X0 000,X X 6.60 K-434 9

10 Description Replaced Qty. Notes Kits/Assys Where STUD 63,6579 5/8" X -3/6" PLUG 7 37 X CAPSCREW 5/8"-X-/4" SPACER 39 X--80 PIPE PLUG X 800 /" PIN O- RING O- RING K O- RING 45 X-- PIPE PLUG O- RING 0

11 Group: CONTROLLER ECU & HARNESS Range Solenoid CONTROLLER ECU & HARNESS Description Replaced Qty. Notes Kits/Assys Where K-3995 ECU ASSEMBLY KIT (LAS) OD K-3985 TRANSMISSION HARNESS KIT 4 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 6 K-908 -O- RING KIT FOR SOLENOID VALVE

12 Group: COUNTERSHAFT & BRGS (AUX) /9 Aux CS Helical COUNTERSHAFT & BRGS (AUX) Description Replaced Qty. Notes Kits/Assys Where BOX BEARING 343, K-400 A-6339 WELDED COUNTERSHAFT ASSY A C/S D/G SPACER

13 Group: COUNTERSHAFT ASSY CS/RT COUNTERSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where SNAP RING K-400,K BEARING K CNTRSHFT-W/REV & ST 4 X-6-E KEY 5 65 ROLL PIN KEY ND GEAR-CNTRSHFT 969,43003, RD GEAR-CNTRSHFT OD GEAR-CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR - CNTRSHFT 998 SNAP RING K-400,K BEARING , , K RETAINER

14 Description Replaced Qty. Notes Kits/Assys Where 5 X CAPSCREW 5/8"-8X-3/4" 4

15 Group: ELECTRIC CLUTCH ACTUATOR ELECTRIC CLUTCH ACTUATOR Description Replaced Qty. Notes Kits/Assys Where 0 K-403 ECA SHIELD KIT A-855, A-860 NOT PICTURED K-3936 ECA INLINE KIT X-8L-609 CAPSCREW 4 K-3936,K

16 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR/AS 5 4 NSS - Not Sold Separately FILTER REGULATOR Description Replaced Qty. Notes Kits/Assys Where K-4095 FILTER REGULATOR KIT 80 PSI K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" O- RING K-3365,K X--08 PIPE PLUG 3 /8" NPT 6

17 Group: HEAT EXCHANGER To Oil Pump "A" Port 3 To Oil Pump "B" Port 5 4 Connect to Hose From Oil Pump "A" Port 6 Connect to Hose From Oil Pump "B" Port HEAT EXCHANGER Description Replaced Qty. Notes Kits/Assys Where HEAT EXCHANGER X-8C-604 CAPSCREW 3/8"-6X-/4" OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY 57.5", FOR USE WITH OIL FILTER OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY 50", FOR USE WITH OIL FILTER 5 K-390 MOUNTING BRACKET X-8C-609 SCREW 5 3/8-6 X -3/4 K-390 7

18 Group: INPUT SHAFT & DRIVE GEAR * 3 * For Shipping Only - Do Not Replace LATEST DESIGN C-0- INPUT SHAFT & DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where O-RING NOT SOLD FOR SERVICE SNAP RING K-400,K-440,K- 443,K BEARING K-400,K SPACER SNAP RING K-400,K-440,K MAIN DRIVE GEAR , ,

19 Description Replaced Qty. Notes Kits/Assys Where 8 K-444 INPUT SHAFT REPLACEMENT KIT ,S BUSHING K K-44 SEAL KIT 3559 K-443,K-445 K-443 INPUT SHAFT KIT 43080,S-37 MUST BE USED WITH FRONT BEARING COVER K-444 9

20 Group: INTEGRAL OIL PUMP Indicates part of item INTEGRAL OIL PUMP Description Replaced Qty. Notes Kits/Assys Where PLUG 0

21 Description Replaced Qty. Notes Kits/Assys Where O- RING 6 K-46 FASTENER KIT 084, X KIT CONTAINS 3 FASTENERS AND 3 WASHERS K DOWEL PIN RETAINER 0 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K PLUG X CAPSCREW 3/8"-6X3/4" SPLITTER LUBE TUBE A X SCREW O- RING 999 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A - 773

22 KITS & ASSEMBLIES Description Replaced Qty. Notes Kits/Assys Where K-698 -O- RING/ELEMENT KIT K-805 SHIM KIT K-400 K-908 -O- RING KIT K-98 OIL SEAL KIT K-400 K-3365 RANGE CYL COVER KIT K-3367 OIL PUMP KIT K-3438 POSITION SENSOR KIT K-344 OIL FILTER/ADAPTER KIT K-349 SYNCHRONIZER KIT K-353 SPEEDO PLUG KIT K-368 RANGE/SPLITTER VALVE KIT K-3734 TRANS CONTROLLER MOUNTING KIT K-3784RX REMAN EXCH GEN 3 X-Y SHIFTER KIT K-390 HEAT EXCHANGER MOUNTING BRACKET KIT K-3936 ECA INLINE KIT K-3938 SPEED SENSOR KIT FOR USE AT INPUT SHAFT, MAINSHAFT AND CLUTCH LOCATIONS K-3947 DIRECTIONAL SPEED SENSOR KIT K-3985 TRANSMISSION HARNESS KIT USED IN OUTPUT SHAFT LOCATION K-3995 ECU ASSEMBLY KIT K-4009 XY SHIFTER REPAIR KIT K-400 BASIC REBUILD KIT K-40 GASKET KIT K-400 K-4035 OUTPUT YOKE / FLANGE RETAINER KIT K-4036 CROSS-SHAFT ASSEMBLY KIT K-440 K-445

23 Description Replaced Qty. Notes Kits/Assys Where K-4037 ECA CLUTCH GREASE LINE KIT K-4058 ECA SPEED SENSOR JUMPER HARNESS KIT K-4060 CLUTCH HOUSING REPLACEMENT KIT, STANDARD K-406 CLUTCH HOUSING REPLACEMENT KIT, NODAL K-4060,K-406 A-7965 REPLACES OLD STYLE ULTRASHIFT PLUS STANDARD CLUTCH HOUSING A-787 REPLACES OLD STYLE ULTRASHIFT PLUS NODAL MOUNT CLUTCH HOUSING K-4088 HAND HOLE COVER KIT K-4095 FILTER REGULATOR KIT K-403 ECA SHIELD KIT A-855 K-434 LCIB BRAKE ASSY KIT K-440 SMALL PARTS KIT K-44 SEAL KIT K-443,K-445 K-443 INPUT SHAFT KIT K-444 K-444 INPUT SHAFT REPLACEMENT KIT K-445 CLUTCH INSTALLATION KIT S-30 SHIFT BAR HOUSING ASSY S-306 REAR BEARING COVER ASSY S-3078 K-4059 HOUSING ONLY S-30 MAINSHAFT ASSY S-3 SHIFT BAR HOUSING ASSY COMPLETE S-3 CASE ASSY

24 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke B-0- MAINSHAFT & SYNCHRO(AUX) Description Replaced Qty. Notes Kits/Assys Where 4897 SPRING 3 K-349,K-400,K- 440 A-733 SYNCHRONIZER ASSY A HI RANGE K SLIDING CLUTCH 4 A-754 SYNCHRONIZER ASSEMBLY A A LO RANGE K AUXILIARY MAINSHAFT WASHER REDUCTION GEAR SPACER TAPERED ROLLER BEARING K-400 4

25 Description Replaced Qty. Notes Kits/Assys Where 0 K-4035 OUTPUT YOKE / FLANGE RETAINER KIT X-8-09M HEX FLANGE HEAD SCREW K-440 MX.5X60 K

26 Group: MAINSHAFT ASSY MAINSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where S-30 MAINSHAFT ROLL PIN S KEY, MAINSHAFT (SPECIAL) SNAP RING K REVERSE GEAR- MAINSHAFT SPACER K-440 6

27 Description Replaced Qty. Notes Kits/Assys Where MAINSHAFT SLEEVE ST GEAR-MAINSHAFT WASHER K ND GEAR-MAINSHAFT RD GEAR-MAINSHAFT OD GEAR-MAINSHAFT SLIDING CLUTCH ST / REVERSE WASHER 4 K SLIDING CLUTCH ND / 3RD SLIDING CLUTCH OD / DIRECT SNAP RING K-400,K-440 7

28 Group: OIL FILTER Oil Filter Cover Kit (not pictured) 9 - Contained in # OIL FILTER Description Replaced Qty. Notes Kits/Assys Where 949 CONNECTOR K-344,K-3547 X SCREW 4 K X-8-45 SCREW K GASKET K-344,K ELBOW K K-344 OIL FILTER/ADAPTER KIT A OIL FILTER ELEMENT K-344,K ELBOW K K-344 OIL FILTER/ADAPTER KIT 0 A-7300 AUX COUNTERSHAFT COVER ASSY K-3547 K-3547 OIL FILTER COVER KIT CONTAINS A

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30 Group: RANGE CYLINDER Solenoid Valve RANGE CYLINDER Description Replaced Qty. Notes Kits/Assys Where A-5474 SHIFT YOKE ASSY 4347 GASKET K RANGE CYLINDER O- RING PISTON O- RING O- RING 8 X--00 NUT 5/8" GASKET K-3365,K-40 0 K-3365 RANGE CYL COVER KIT 6944 X CAPSCREW 3/8"-6X4-3/4" X-8L-605 CAPSCREW 3/8"-6X3" 3 X LOCKWASHER 3/8" 30

31 Description Replaced Qty. Notes Kits/Assys Where 5 X--08 PIPE PLUG 3 /8" NPT 6 K-908 -O- RING KIT FOR SOLENOID VALVE 7 X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 8 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K

32 Group: REVERSE IDLER A-0-04 REVERSE IDLER Description Replaced Qty. Notes Kits/Assys Where WASHER BEARING K REVERSE IDLER GEAR RETAINING RING IDLER SHAFT 3

33 Group: SHIFT BAR HOUSING 33

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35 SHIFT BAR HOUSING Description Replaced Qty. Notes Kits/Assys Where S-30 SHIFT BAR HOUSING ASSY HOUSING ONLY GASKET 498 K-40,S-30,S AIR VALVE SHAFT 777 S-3 7 X--603 PIPE PLUG X 60 3/8" NPT S PLUNGER SPRING 779 GASKET S-30,S PLUG 778 S-30,S NEUTRAL LIGHT SWITCH 639 SWITCH NORMALLY CLOSED LIFTING EYE X-8L-60 CAPSCREW 5 3/8"-6X-/"- TWO FOR LIFTING EYES, FOR HARNESS BRACKET AND FOR STRAIN RELIEF VALVE 6 X-8L-604 CAPSCREW 3/8"-6X-/4" K PIN GASKET S-30,S REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN PLUG 597 S-30,S COMPRESSION SPRING 3 K-440,S-3 X STEEL BALL 3 /" K-440,S SHIFT YOKE REVERSE/ST S-3 4 X-4-00 STEEL BALL 3/4" S SHIFT BLOCK ND/3RD S LOCKSCREW 5 S INTERLOCK PIN K-440,S SHIFT BLOCK 4TH/5TH S SHIFT YOKE 430 4TH/5TH S YOKE BAR 4TH/5TH S SHIFT YOKE ND/3RD S YOKE BAR ND/3RD S YOKE BAR REVERSE/ST S-3 35

36 Description Replaced Qty. Notes Kits/Assys Where 34 K-3938 SPEED SENSOR KIT SINGLE PICK-UP ( PIN) O- RING S-3 36 X-8C-409 CAPSCREW /4"-0X5/8" K-3938,K-3947,K- 4060,K-406,S PLUG S-30,S GASKET 3 S-30,S SCREW 9 3/8 & 5/ NUT ASSEMBLY 3 5/6-8 K-3734,K S-3 SHIFT BAR HOUSING ASSY COMPLETE 36

37 Group: SHIFT CONTROLS VOLUME CONTROL R 3 5 N SERVICE D 4 MANUAL SHIFT LOW EATON FULLER TRANSMISSIONS PUSHBUTTON ASSEMBLY COBRA LEVER - only for use with 0MY559M Mack Swing Arm Bracket 7 6 Indicates part of COBRA LEVER - Latest Design - for all applications with the exception of units using the 0MY559M Mack Swing Arm Bracket (see illustration to the left) SHIFT CONTROLS Description Replaced Qty. Notes Kits/Assys Where PUSHBUTTON ASSY A ,S-3007 K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM SHIFT LEVER KNOB DECAL SHIFT LEVER POSITION STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) 6 A-798 JUMPER HARNESS ASSY ,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION 37

38 Description Replaced Qty. Notes Kits/Assys Where 7 K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS 38

39 Group: X-Y SHIFTER MODULE XY Shifter Repair Kit X-Y SHIFTER MODULE Description Replaced Qty. Notes Kits/Assys Where K-3784RX REMAN EXCH GEN 3 X-Y SHIFTER KIT A ,K-3665,K GASKET K-4009,K-40 3 K-3438 POSITION SENSOR KIT 6955, X-8C-65 CAPSCREW BREATHER 3605 /4" NPT 7 K-4009 XY SHIFTER REPAIR KIT 39

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